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CN105742754A - Test device for liquid cooling/heating system of battery pack - Google Patents

Test device for liquid cooling/heating system of battery pack Download PDF

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Publication number
CN105742754A
CN105742754A CN201610204648.XA CN201610204648A CN105742754A CN 105742754 A CN105742754 A CN 105742754A CN 201610204648 A CN201610204648 A CN 201610204648A CN 105742754 A CN105742754 A CN 105742754A
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battery pack
battery
heating system
liquid cooling
liquid
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冯能莲
陈龙科
米磊
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Beijing University of Technology
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Beijing University of Technology
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6567Liquids
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Secondary Cells (AREA)

Abstract

一种电池包液体冷却/加热系统实验装置涉及电动汽车电池的热均衡系统。本发明所设计的电池包液体冷却/加热系统实验装置由压缩机、冷凝器、冷凝风扇、毛细管、蒸发器、循环泵、储液箱、电加热棒、流量计、电磁阀、压力传感器、温度传感器和电池包组成。本发明针对动力锂电池设计了一种符合国内混合动力汽车或纯电动汽车的电池包液体冷却/加热系统实验装置。本实验装置可以实现电池包的冷却、加热、保温三种功能,使电池包或单体电池始终工作在最佳的温度范围内,延长电池使用寿命,提高电动汽车的动力性能。

An experimental device for a battery pack liquid cooling/heating system relates to a thermal balance system for electric vehicle batteries. The battery pack liquid cooling/heating system experimental device designed by the present invention consists of a compressor, a condenser, a condensing fan, a capillary tube, an evaporator, a circulation pump, a liquid storage tank, an electric heating rod, a flow meter, a solenoid valve, a pressure sensor, a temperature Composed of sensors and battery packs. The invention designs an experimental device for a battery pack liquid cooling/heating system of a domestic hybrid vehicle or a pure electric vehicle for power lithium batteries. This experimental device can realize the three functions of cooling, heating and heat preservation of the battery pack, so that the battery pack or single battery can always work in the optimal temperature range, prolong the service life of the battery, and improve the power performance of the electric vehicle.

Description

一种电池包液体冷却/加热系统试验装置A battery pack liquid cooling/heating system test device

技术领域technical field

本发明涉及电动汽车电池领域,具体涉及一种电池包液体冷却/加热系统试验装置。The invention relates to the field of electric vehicle batteries, in particular to a battery pack liquid cooling/heating system test device.

背景技术Background technique

随着能源危机、全球变暖、环境污染等问题的日趋恶化,新能源汽车为未来汽车的发展方向。目前,新能源汽车的发展方向主要集中在混合动力汽车以及纯电动汽车上。而电池及电池包则是混合动力汽车以及纯电动汽车的关键部件。With the deteriorating energy crisis, global warming, environmental pollution and other issues, new energy vehicles are the development direction of future vehicles. At present, the development direction of new energy vehicles is mainly concentrated on hybrid vehicles and pure electric vehicles. Batteries and battery packs are the key components of hybrid electric vehicles and pure electric vehicles.

目前,电动汽车主要使用的是动力锂电池,影响动力电池寿命的主要因素有电池的充放电倍率、充放电截止电压、搁置条件、使用温度等,这几个因素相互影响,相互制约。但就使用温度而言,目前的动力电池单体在极端低温(小于-30℃)和极端高温(大于50℃)的环境下都无法正常工作。针对动力锂电池散热问题,业界发明了不同的冷却装置,主要有气体冷却、液体冷却和相变材料冷却。目前,市场上普遍采用最为简单的空气冷却,然而,如果电动汽车电池在恶劣的热环境下工作时,仅仅依靠空气冷却很难使电池工作在最佳的温度范围。由于液冷冷却系统传热效率高、占用体积小,但成本较高,所以开发一种高效、紧凑、低成本的动力电池液体冷却系统显得尤为重要。At present, electric vehicles mainly use power lithium batteries. The main factors affecting the life of power batteries are battery charge and discharge rate, charge and discharge cut-off voltage, storage conditions, operating temperature, etc. These factors affect each other and restrict each other. However, in terms of operating temperature, the current power battery cells cannot work normally in extreme low temperature (less than -30°C) and extremely high temperature (greater than 50°C) environments. To solve the heat dissipation problem of power lithium batteries, the industry has invented different cooling devices, mainly including gas cooling, liquid cooling and phase change material cooling. At present, the simplest air cooling is commonly used in the market. However, if the electric vehicle battery is working in a harsh thermal environment, it is difficult to make the battery work in the optimal temperature range only by air cooling. Due to the high heat transfer efficiency and small footprint of the liquid cooling cooling system, but the high cost, it is particularly important to develop an efficient, compact, and low-cost power battery liquid cooling system.

发明内容Contents of the invention

本发明的各个方面致力于提供一种电池包液体冷却/加热系统试验装置。本发明采用如下技术方案:Various aspects of the present invention are directed towards providing a battery pack liquid cooling/heating system testing device. The present invention adopts following technical scheme:

一种电池包液体冷却/加热系统试验装置,其特征在于,包括压缩机、冷凝器毛细管、蒸发器、循环泵、储液箱、流量计、电磁阀、压力传感器、温度传感器和电池包;储液箱设有电加热棒,冷凝器带有冷凝风扇;A battery pack liquid cooling/heating system test device is characterized in that it includes a compressor, a condenser capillary, an evaporator, a circulation pump, a liquid storage tank, a flow meter, a solenoid valve, a pressure sensor, a temperature sensor and a battery pack; The liquid tank is equipped with an electric heating rod, and the condenser is equipped with a condensing fan;

压缩机、冷凝器、毛细管、蒸发器构成一个回路,蒸发器、循环泵、储液箱和电池包构成另一回路,在此回路上设有流量计、电磁阀、压力传感器和温度传感器;流量计、电磁阀、压力传感器、温度传感器;根据权利要求1所述的电池包液体冷却/加热系统试验装置,其特征在于,所述的电池包的个数不限。The compressor, condenser, capillary, and evaporator form a loop, and the evaporator, circulation pump, liquid storage tank, and battery pack form another loop. Flow meters, solenoid valves, pressure sensors, and temperature sensors are installed on this loop; Meter, electromagnetic valve, pressure sensor, temperature sensor; The battery pack liquid cooling/heating system test device according to claim 1, characterized in that the number of the battery packs is not limited.

所述的电池包的个数不限。The number of the battery packs is not limited.

所述的电池包内可以是动力电池,也可以是用来模拟电池工作的电加热棒。The battery pack can be a power battery, or an electric heating rod for simulating the operation of the battery.

所述的电池包设有液体的进口和出口,且进、出口的位置不受限制。The battery pack is provided with liquid inlets and outlets, and the positions of the inlets and outlets are not restricted.

所述的电池包外敷保温层。The battery pack is covered with an insulating layer.

当电池包温度高于60℃需要冷却时,压缩机和循环泵启动,电池包冷却系统工作,使电池包温度维持在25℃~40℃;当电池包工作在低于0℃的低温情况下,电加热棒和循环泵工作,通过加热液体进而对电池包进行加热;当冷却液加热到一定温度时,电加热棒和循环泵停止工作,关闭进/出口的电磁阀,此时电池包处于保温阶段,使电池包温度维持在25℃~40℃。When the temperature of the battery pack is higher than 60°C and needs to be cooled, the compressor and circulation pump are started, and the battery pack cooling system works to maintain the temperature of the battery pack at 25°C to 40°C; when the battery pack is working at a low temperature below 0°C , the electric heating rod and the circulation pump work, and then heat the battery pack by heating the liquid; when the coolant is heated to a certain temperature, the electric heating rod and the circulation pump stop working, and the solenoid valve of the inlet/outlet is closed, and the battery pack is at this time In the heat preservation stage, the temperature of the battery pack is maintained at 25°C to 40°C.

本发明可取的有益效果是该试验装置结构紧凑,既能实现电动汽车电池包的有效降温,又能满足电池单体温度的均匀分布,从而使电池工作在最佳的温度范围内,延长电池使用寿命,提高电动汽车的动力性能;加热装置是针对电动汽车在低温的环境下工作而设计的。The desirable beneficial effect of the present invention is that the test device has a compact structure, which can not only realize the effective cooling of the electric vehicle battery pack, but also satisfy the uniform distribution of the temperature of the battery cells, so that the battery can work in the optimal temperature range and prolong the service life of the battery. Lifespan, improve the power performance of electric vehicles; the heating device is designed for electric vehicles working in low temperature environment.

附图说明Description of drawings

图1为电池包液体冷却/加热系统试验装置结构示意图。Figure 1 is a schematic diagram of the test device for the battery pack liquid cooling/heating system.

图中:图中:1-压缩机;2-冷凝器;3-冷凝风扇;4-毛细管;5-蒸发器;6-循环泵;7-储液箱;8-电加热棒;9-流量计;10-电磁阀;11-压力传感器;12-温度传感器;13-保温层;14-电池包。In the figure: In the figure: 1-compressor; 2-condenser; 3-condensing fan; 4-capillary; 5-evaporator; 6-circulating pump; 7-liquid storage tank; 8-electric heating rod; 9-flow meter; 10-solenoid valve; 11-pressure sensor; 12-temperature sensor; 13-insulation layer; 14-battery pack.

具体实施方式detailed description

本发明的实施例如图1所示。An embodiment of the present invention is shown in FIG. 1 .

电池包液体冷却/加热系统试验装置由电动汽车三电系统综合试验平台由压缩机、冷凝器、冷凝风扇、毛细管、蒸发器、循环泵、储液箱、电加热棒、流量计、电磁阀、压力传感器、温度传感器和电池包组成。其中,压缩机、冷凝器、毛细管、蒸发器、循环泵、储液箱、流量计、电磁阀、和电池包管路连接;储液箱设有电加热棒;电池包的个数不限;电池包内可以是动力电池,也可以是用来模拟电池工作的电加热棒;电池包设有液体的进口和出口,且进、出口的位置不受限制;电池包外敷保温层。The battery pack liquid cooling/heating system test device consists of a comprehensive test platform for the three-electric system of electric vehicles, which consists of compressors, condensers, condensing fans, capillary tubes, evaporators, circulation pumps, liquid storage tanks, electric heating rods, flow meters, solenoid valves, Composed of pressure sensor, temperature sensor and battery pack. Among them, the compressor, condenser, capillary tube, evaporator, circulating pump, liquid storage tank, flow meter, solenoid valve, and battery pack pipeline are connected; the liquid storage tank is equipped with an electric heating rod; the number of battery packs is not limited; the battery The inside of the pack can be a power battery, or an electric heating rod used to simulate the operation of the battery; the battery pack is equipped with liquid inlets and outlets, and the positions of the inlet and outlet are not restricted; the battery pack is covered with an insulation layer.

当电池包温度高于60℃需要冷却时,压缩机和循环泵启动,电池包冷却系统工作,使电池包温度维持在25℃~40℃;当电池包工作在低于0℃的低温情况下,电加热棒和循环泵工作,通过加热液体进而对电池包进行加热;当冷却液加热到一定温度时,电加热棒和循环泵停止工作,关闭进/出口的电磁阀,此时电池包处于保温阶段,防止电池包内部温度过快地散发。When the temperature of the battery pack is higher than 60°C and needs to be cooled, the compressor and circulation pump are started, and the battery pack cooling system works to maintain the temperature of the battery pack at 25°C to 40°C; when the battery pack is working at a low temperature below 0°C , the electric heating rod and the circulation pump work, and then heat the battery pack by heating the liquid; when the coolant is heated to a certain temperature, the electric heating rod and the circulation pump stop working, and the solenoid valve of the inlet/outlet is closed, and the battery pack is at this time In the heat preservation stage, prevent the internal temperature of the battery pack from dissipating too quickly.

Claims (6)

1.一种电池包液体冷却/加热系统试验装置,其特征在于,包括压缩机、冷凝器、毛细管、蒸发器、循环泵、储液箱、流量计、电磁阀、压力传感器、温度传感器和电池包;储液箱设有电加热棒,冷凝器带有冷凝风扇;1. A battery pack liquid cooling/heating system test device, characterized in that it includes a compressor, a condenser, a capillary, an evaporator, a circulating pump, a liquid storage tank, a flow meter, an electromagnetic valve, a pressure sensor, a temperature sensor and a battery package; the liquid storage tank is equipped with an electric heating rod, and the condenser is equipped with a condensing fan; 压缩机、冷凝器、毛细管、蒸发器构成一个回路;蒸发器、循环泵、储液箱和电池包构成另一回路,在此回路上设有流量计、电磁阀、压力传感器和温度传感器。The compressor, condenser, capillary, and evaporator form a loop; the evaporator, circulation pump, liquid storage tank, and battery pack form another loop, and flow meters, solenoid valves, pressure sensors, and temperature sensors are installed on this loop. 2.根据权利要求1所述的电池包液体冷却/加热系统试验装置,其特征在于,所述的电池包的个数不限。2. The battery pack liquid cooling/heating system test device according to claim 1, wherein the number of said battery packs is not limited. 3.根据权利要求1所述的电池包液体冷却/加热系统试验装置,其特征在于,所述的电池包内是动力电池,或者是用来模拟电池工作的电加热棒。3. The battery pack liquid cooling/heating system test device according to claim 1, characterized in that, the inside of the battery pack is a power battery, or an electric heating rod used to simulate the operation of the battery. 4.根据权利要求1所述的电池包液体冷却/加热系统试验装置,其特征在于,所述的电池包设有液体的进口和出口,且进、出口的位置不受限制。4. The battery pack liquid cooling/heating system test device according to claim 1, wherein the battery pack is provided with liquid inlets and outlets, and the positions of the inlets and outlets are not restricted. 5.根据权利要求1所述的电池包液体冷却/加热系统试验装置,其特征在于,所述的电池包外敷保温层。5 . The battery pack liquid cooling/heating system test device according to claim 1 , wherein the battery pack is covered with a thermal insulation layer. 5 . 6.应用如权利要求1所述装置的方法,其特征在于:当电池包温度高于60℃需要冷却时,压缩机和循环泵启动,电池包冷却系统工作,使电池包温度维持在25℃~40℃;当电池包工作在低于0℃的低温情况下,电加热棒和循环泵工作,通过加热液体进而对电池包进行加热;当冷却液加热到一定温度时,电加热棒和循环泵停止工作,关闭进/出口的电磁阀,此时电池包处于保温阶段,使电池包温度维持在25℃~40℃。6. The method of applying the device according to claim 1, characterized in that: when the temperature of the battery pack is higher than 60°C and needs to be cooled, the compressor and circulation pump are started, and the battery pack cooling system works to maintain the temperature of the battery pack at 25°C ~40°C; when the battery pack is working at a low temperature below 0°C, the electric heating rod and the circulation pump work to heat the battery pack by heating the liquid; when the cooling liquid is heated to a certain temperature, the electric heating rod and the circulation pump The pump stops working and the inlet/outlet solenoid valve is closed. At this time, the battery pack is in the heat preservation stage, so that the temperature of the battery pack is maintained at 25°C to 40°C.
CN201610204648.XA 2016-04-03 2016-04-03 Test device for liquid cooling/heating system of battery pack Pending CN105742754A (en)

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CN108110351A (en) * 2018-01-04 2018-06-01 唐建华 A kind of constant temperature electric automobile rechargeable battery device
CN108215923A (en) * 2018-02-08 2018-06-29 中国科学院电工研究所 A kind of thermal management system of electric automobile
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CN114258607A (en) * 2020-07-24 2022-03-29 广州汽车集团股份有限公司 Battery heating device, battery thermal conditioning method, computer-readable storage medium, and electronic device
CN115128458A (en) * 2022-06-28 2022-09-30 中国第一汽车股份有限公司 Simultaneous test device and test method for electrothermal performance of multiple power battery cells
CN115693002A (en) * 2021-07-30 2023-02-03 蔚来汽车科技(安徽)有限公司 Battery pack and method for thermally managing battery pack

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CN204243158U (en) * 2014-12-03 2015-04-01 广州汽车集团股份有限公司 A liquid-cooled battery system for new energy vehicles

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CN107732066A (en) * 2017-10-12 2018-02-23 河南科隆集团有限公司 A kind of power battery box
CN108336447A (en) * 2017-12-29 2018-07-27 惠州市蓝微新源技术有限公司 A kind of battery modules heat management structure
CN108110351A (en) * 2018-01-04 2018-06-01 唐建华 A kind of constant temperature electric automobile rechargeable battery device
CN108110351B (en) * 2018-01-04 2019-10-22 张晴 A kind of constant temperature electric automobile rechargeable battery device
CN108215923B (en) * 2018-02-08 2023-11-24 中国科学院电工研究所 An electric vehicle thermal management system
CN108215923A (en) * 2018-02-08 2018-06-29 中国科学院电工研究所 A kind of thermal management system of electric automobile
CN111162340A (en) * 2018-11-08 2020-05-15 吉林大学 A kind of cooling device and method of power battery for new energy vehicle
CN110031778A (en) * 2019-05-17 2019-07-19 山东凌工新能源科技有限公司 It is a kind of for testing the test machine of battery pack
CN110931896A (en) * 2019-11-28 2020-03-27 湖南海博瑞德电智控制技术有限公司 Lithium ion battery temperature management system
CN114258607A (en) * 2020-07-24 2022-03-29 广州汽车集团股份有限公司 Battery heating device, battery thermal conditioning method, computer-readable storage medium, and electronic device
CN112397809A (en) * 2020-11-13 2021-02-23 同济大学 Bidirectional convection type experimental box for lithium ion power battery pack
CN115693002A (en) * 2021-07-30 2023-02-03 蔚来汽车科技(安徽)有限公司 Battery pack and method for thermally managing battery pack
CN115128458A (en) * 2022-06-28 2022-09-30 中国第一汽车股份有限公司 Simultaneous test device and test method for electrothermal performance of multiple power battery cells

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Application publication date: 20160706