CN105418068B - A kind of niobate glass ceramics energy storage material and its preparation method and application - Google Patents
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- 239000002241 glass-ceramic Substances 0.000 title claims abstract description 49
- 238000004146 energy storage Methods 0.000 title claims abstract description 47
- 239000011232 storage material Substances 0.000 title claims abstract description 24
- 238000002360 preparation method Methods 0.000 title claims abstract description 11
- 239000011521 glass Substances 0.000 claims abstract description 72
- 238000000137 annealing Methods 0.000 claims abstract description 40
- 238000002425 crystallisation Methods 0.000 claims abstract description 35
- 230000008025 crystallization Effects 0.000 claims abstract description 35
- 239000000203 mixture Substances 0.000 claims abstract description 19
- 239000002994 raw material Substances 0.000 claims abstract description 19
- 229910004298 SiO 2 Inorganic materials 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 17
- 238000002844 melting Methods 0.000 claims abstract description 17
- 230000008018 melting Effects 0.000 claims abstract description 17
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 16
- 238000000498 ball milling Methods 0.000 claims abstract description 16
- 229910052802 copper Inorganic materials 0.000 claims abstract description 16
- 239000010949 copper Substances 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 14
- 239000000126 substance Substances 0.000 claims abstract description 11
- 239000000843 powder Substances 0.000 claims abstract description 9
- 239000003990 capacitor Substances 0.000 claims abstract description 3
- 238000010438 heat treatment Methods 0.000 claims description 18
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
- 238000004031 devitrification Methods 0.000 claims description 8
- 239000002270 dispersing agent Substances 0.000 claims description 8
- 239000011268 mixed slurry Substances 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 3
- 238000010309 melting process Methods 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 2
- 238000012360 testing method Methods 0.000 abstract description 6
- 238000007599 discharging Methods 0.000 abstract 1
- 239000006112 glass ceramic composition Substances 0.000 abstract 1
- 230000015556 catabolic process Effects 0.000 description 23
- 238000001816 cooling Methods 0.000 description 19
- 239000000919 ceramic Substances 0.000 description 10
- 239000000306 component Substances 0.000 description 10
- 238000001228 spectrum Methods 0.000 description 7
- -1 polytetrafluoroethylene Polymers 0.000 description 5
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 5
- 239000004810 polytetrafluoroethylene Substances 0.000 description 5
- 239000003989 dielectric material Substances 0.000 description 4
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 3
- 239000013078 crystal Substances 0.000 description 2
- 239000006124 glass-ceramic system Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910016036 BaF 2 Inorganic materials 0.000 description 1
- 229910003334 KNbO3 Inorganic materials 0.000 description 1
- PILOURHZNVHRME-UHFFFAOYSA-N [Na].[Ba] Chemical compound [Na].[Ba] PILOURHZNVHRME-UHFFFAOYSA-N 0.000 description 1
- WOIHABYNKOEWFG-UHFFFAOYSA-N [Sr].[Ba] Chemical compound [Sr].[Ba] WOIHABYNKOEWFG-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 229910001632 barium fluoride Inorganic materials 0.000 description 1
- 230000006399 behavior Effects 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
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- 150000001875 compounds Chemical class 0.000 description 1
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- 239000011159 matrix material Substances 0.000 description 1
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- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000006060 molten glass Substances 0.000 description 1
- UKDIAJWKFXFVFG-UHFFFAOYSA-N potassium;oxido(dioxo)niobium Chemical compound [K+].[O-][Nb](=O)=O UKDIAJWKFXFVFG-UHFFFAOYSA-N 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 229910001404 rare earth metal oxide Inorganic materials 0.000 description 1
- UYLYBEXRJGPQSH-UHFFFAOYSA-N sodium;oxido(dioxo)niobium Chemical compound [Na+].[O-][Nb](=O)=O UYLYBEXRJGPQSH-UHFFFAOYSA-N 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
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Abstract
本发明涉及一种新型铌酸盐基玻璃陶瓷储能材料及其制备方法和应用,化学组成为[(Ba1‑ xSrx)2NaNb5O15]0.6‑[SiO2]0.4,其中0≤x≤1。以BaCO3、SrCO3、NaCO3、Nb2O5、SiO2粉末为原料,按照设计的化学成分称量好各组分的质量,经球磨混合均匀后加入坩埚中高温熔化,将高温熔体快速浇注至事先预热的铜模具中除去应力,然后切成厚度为1.0mm的薄片;将玻璃薄片放入退火炉中进行受控析晶,通过控制玻璃原料成分和优化析晶工艺,制备的铌酸盐玻璃陶瓷具有较高的储能密度和可靠性。与现有技术相比,本发明方法简单,所制备的玻璃陶瓷材料经过试验测试表明具有较高的储能密度和较高的充放电效率,有望被用作新型储能电容器材料。
The present invention relates to a novel niobate - based glass - ceramic energy storage material and its preparation method and application. ≤x≤1. Using BaCO 3 , SrCO 3 , NaCO 3 , Nb 2 O 5 , and SiO 2 powders as raw materials, weigh the quality of each component according to the designed chemical composition, mix them evenly through ball milling, and put them into a crucible for high-temperature melting. Quickly cast into a preheated copper mold to remove stress, and then cut into thin slices with a thickness of 1.0mm; put the glass flakes into an annealing furnace for controlled crystallization, by controlling the composition of glass raw materials and optimizing the crystallization process, the prepared Niobate glass ceramics have high energy storage density and reliability. Compared with the prior art, the method of the invention is simple, and the prepared glass-ceramic material has higher energy storage density and higher charging and discharging efficiency through experiments and tests, and is expected to be used as a new energy storage capacitor material.
Description
技术领域technical field
本发明属于电介质储能材料领域,尤其是涉及一种新型铌酸盐基玻璃陶瓷储能材料及其制备方法和应用。The invention belongs to the field of dielectric energy storage materials, and in particular relates to a novel niobate-based glass ceramic energy storage material and its preparation method and application.
背景技术Background technique
为了满足脉冲功率系统的小型化和轻量化的要求,作为核心部件的介电材料的发展面临更多挑战,如何进一步提高电介质材料的储能密度成为研究的焦点,各国材料工作者正积极探索研究具有高介电常数、低接电损耗和高介电强度的介质材料。铌酸盐铁电玻璃陶瓷近年来由于其优异的介电性能在该领域引起了广泛的关注。目前被广泛研究的主要有铌酸锶钡(SrxBa1-xNb2O6,x=0.25-0.75)、偏铌酸铅(PbNb2O6)、铌酸钡钠(Ba2NaNb5O15)、铌酸钾(KNbO3)、铌酸钠(NaNbO3)等体系。In order to meet the miniaturization and lightweight requirements of pulsed power systems, the development of dielectric materials as core components is facing more challenges. How to further improve the energy storage density of dielectric materials has become the focus of research. Material workers from various countries are actively exploring and researching Dielectric material with high dielectric constant, low electrical loss and high dielectric strength. Niobate ferroelectric glass-ceramics have attracted extensive attention in this field in recent years due to their excellent dielectric properties. At present, there are mainly strontium barium niobate (SrxBa1-xNb2O6, x=0.25-0.75), lead metaniobate (PbNb 2 O 6 ), sodium barium niobate (Ba 2 NaNb 5 O 15 ), potassium niobate (KNbO3), sodium niobate (NaNbO3) and other systems.
在铌酸盐基玻璃陶瓷体系,目前报导的储能密度较高的主要为偏铌酸铅(PbNb2O6)基玻璃陶瓷体系,杜军等人采用可控析晶的方法制备了NaNbO3-PbNb2O6-SiO2、(Pb,Sr)Nb2O6-NaNbO3-SiO2等体系玻璃陶瓷,通过优化制备工艺,得到了较高的储能性能([Preparation and characterization of dielectric glass-ceramics in Na2O–PbO–Nb2O5–SiO2system,Materials Letters 59(2005)2821-2826])。但是,这些体系均含有铅,在高温下铅容易挥发,对环境又害。有文献报道,肖特公司生产的AF45玻璃具有极高的耐击穿电压,在实验室测得其耐击穿电压达到12MV/cm,经测试AF45玻璃的最大储能密度达到了35J/cm3([Alkali-free glass as a high energy density dielectric material,Materials Letters 63(2009)1245-1248]),但是AF45玻璃的组成过于复杂,而且该玻璃的粘度太大,很难在常规条件下制备。Zeng等人通过掺杂BaF2有效提高了BaO-SrO-Nb2O5-B2O3体系玻璃陶瓷的介电常数,但是该体系的耐击穿场强只有527Kv/cm,因而储能密度较低([Effect of BaF2addition on crystallization kinetics and dielectricproperties of B2O3-Nb2O5-SrO-BaO glass-ceramics,J.Am.Ceram Soc,2011,94(2):469])。本小组前期采用基于BaO-B2O3-Al2O3-SiO2作为玻璃相主要成分,制备了铌酸盐铁电玻璃陶瓷([Dielectric properties and charge–discharge behaviors in niobateglass ceramics for energy-storage applications,Journal of Alloys andCompounds 617(2014)418–422.]),但是,由于玻璃基的组成过于复杂,不仅制备工艺更复杂,而且在析晶过程中,很容易形成许多杂质相,从而影响玻璃陶瓷的储能特性。In the niobate-based glass-ceramic system, the reported higher energy storage density is mainly lead metaniobate (PbNb 2 O 6 )-based glass-ceramic system. Du Jun et al. prepared NaNbO 3 by the method of controlled crystallization -PbNb 2 O 6 -SiO 2 , (Pb,Sr)Nb 2 O 6 -NaNbO 3 -SiO 2 and other system glass ceramics, by optimizing the preparation process, a higher energy storage performance was obtained ([Preparation and characterization of dielectric glass -ceramics in Na 2 O–PbO–Nb 2 O 5 –SiO 2 system, Materials Letters 59(2005) 2821-2826]). However, these systems all contain lead, which is easy to volatilize at high temperatures and is harmful to the environment. It has been reported in the literature that the AF45 glass produced by SCHOTT has a very high breakdown voltage, and its breakdown voltage has reached 12MV/cm measured in the laboratory. After testing, the maximum energy storage density of AF45 glass has reached 35J/cm3 ( [Alkali-free glass as a high energy density dielectric material, Materials Letters 63 (2009) 1245-1248]), but the composition of AF45 glass is too complex, and the viscosity of the glass is too high, it is difficult to prepare under conventional conditions. Zeng et al. have effectively improved the dielectric constant of BaO-SrO-Nb 2 O 5 -B 2 O 3 system glass ceramics by doping BaF2, but the breakdown field strength of this system is only 527Kv/cm, so the energy storage density is relatively low. Low ([Effect of BaF 2 addition on crystallization kinetics and dielectric properties of B 2 O 3 -Nb 2 O 5 -SrO-BaO glass-ceramics, J.Am.Ceram Soc, 2011,94(2):469]). In the early stage, our group used BaO-B 2 O 3 -Al 2 O 3 -SiO 2 as the main component of the glass phase to prepare niobate ferroelectric glass ceramics ([Dielectric properties and charge–discharge behaviors in niobateglass ceramics for energy-storage applications, Journal of Alloys and Compounds 617(2014) 418–422.]), however, because the composition of the glass matrix is too complex, not only the preparation process is more complicated, but also in the crystallization process, it is easy to form many impurity phases, thus affecting the glass Energy storage properties of ceramics.
中国专利CN 104671665A公开了低介电损耗的无铅玻璃陶瓷及其制备方法,该玻璃陶瓷的成分组成为:aBaO-bSrO-cNb2O5-dZnO-xSiO2-yB2O3-zREO,其中,a、b、c、d、x、y、z为摩尔比表示成分之间的摩尔比,REO表示稀土氧化物;且满足:0≤a≤10.35,9.97≤b≤20.70,20.19≤c≤20.70,14.80≤d≤15.50,14.56≤x≤15.00,27.51≤y≤28.10,0≤z≤3.00。根据玻璃陶瓷的成分组成选择原料,按比例混合,高温熔融;将熔融均匀的玻璃液体快速倒入预热的金属模具中,冷却成型,去应力退火;将得到的玻璃片进行可控结晶处理即可。该体系主要结晶相为BaxSr1-xNbO3,玻璃相为ZnO-SiO2-B2O3,但是由于该体系组分过于复杂,在样品制备过程中容易导致成分不均匀,而且在析晶过程中,容易生成很多杂质相,从而导致该系列样品的击穿场强较低,从该专利报导的击穿强度来看,所有样品的击穿强度均未超过200Kv/mm,远远低于本专利所涉及的[(Ba1-xSrx)2NaNb5O15]0.6-[SiO2]0.4的击穿强度值。Chinese patent CN 104671665A discloses lead-free glass-ceramic with low dielectric loss and its preparation method. The composition of the glass-ceramic is: aBaO-bSrO-cNb 2 O 5 -dZnO-xSiO 2 -yB 2 O 3 -zREO, wherein , a, b, c, d, x, y, z are molar ratios, which means the molar ratio between components, REO means rare earth oxide; and satisfy: 0≤a≤10.35, 9.97≤b≤20.70, 20.19≤c≤ 20.70, 14.80≤d≤15.50, 14.56≤x≤15.00, 27.51≤y≤28.10, 0≤z≤3.00. Select raw materials according to the composition of glass ceramics, mix them in proportion, and melt them at high temperature; quickly pour the uniformly molten glass liquid into a preheated metal mold, cool and form, and stress-relieve annealing; controllable crystallization treatment is performed on the obtained glass flakes. Can. The main crystalline phase of this system is Ba x Sr 1-x NbO 3 , and the glass phase is ZnO-SiO 2 -B 2 O 3 . During the crystallization process, many impurity phases are easily generated, which leads to a low breakdown field strength of this series of samples. Judging from the breakdown strength reported in the patent, the breakdown strength of all samples does not exceed 200Kv/mm, which is far from It is lower than the breakdown strength value of [(Ba 1-x Sr x ) 2 NaNb 5 O 15 ] 0.6 -[SiO 2 ] 0.4 involved in this patent.
发明内容Contents of the invention
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种提高玻璃陶瓷的介电常数的同时也改善了耐击穿场强的新型铌酸盐基玻璃陶瓷储能材料及其制备方法和应用。The purpose of the present invention is to provide a novel niobate-based glass-ceramic energy storage material and its preparation method that improves the dielectric constant of the glass-ceramic and also improves the breakdown field strength in order to overcome the above-mentioned defects in the prior art and apply.
本发明的目的可以通过以下技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
铌酸盐基玻璃陶瓷储能材料,化学组成为[(Ba1-xSrx)2NaNb5O15]0.6-[SiO2]0.4,其中0≤x≤1。The niobate-based glass ceramic energy storage material has a chemical composition of [(Ba 1-x Sr x ) 2 NaNb 5 O 15 ] 0.6 -[SiO 2 ] 0.4 , where 0≤x≤1.
x的取值范围优选为0.1≤x≤0.5。The value range of x is preferably 0.1≤x≤0.5.
x的取值范围最优选为0.25。The value range of x is most preferably 0.25.
新型铌酸盐基玻璃陶瓷储能材料的制备方法,采用以下步骤:The preparation method of novel niobate-based glass-ceramic energy storage material adopts the following steps:
(1)以分析纯的BaCO3、SrCO3、NaCO3、Nb2O5、B2O3、Al2O3、SiO2粉末为原料,按照储能材料的化学组成的配方备料;(1) Use analytically pure BaCO 3 , SrCO 3 , NaCO 3 , Nb 2 O 5 , B 2 O 3 , Al 2 O 3 , and SiO 2 powders as raw materials, and prepare materials according to the chemical composition of energy storage materials;
(2)以无水乙醇作为分散剂,采用玛瑙球并将上述组分置于球磨罐中球磨,并将混合均匀的浆料烘干;(2) using absolute ethanol as a dispersant, adopting agate balls and placing the above-mentioned components in a ball mill jar for ball milling, and drying the uniformly mixed slurry;
(3)将烘干后的玻璃原料加入坩埚中高温熔化,然后将高温熔体快速浇注至事先预热的铜模具中,制得无析晶的透明玻璃块体,将玻璃块体放入退火炉中去应力退火;(3) Put the dried glass raw material into the crucible to melt at high temperature, then quickly pour the high-temperature melt into the preheated copper mold to obtain a transparent glass block without devitrification, and put the glass block into the retreat Stress relief annealing in furnace;
(4)利用切片机将透明玻璃块体切成薄片;将玻璃薄片放入退火炉中进行受控析晶,退火炉的升温速率为3-5℃/min,析晶温度为800-1100℃,保温时间为1-3h,即制备得到铌酸盐基玻璃陶瓷储能材料。(4) Use a slicer to cut the transparent glass block into thin slices; put the glass flakes into an annealing furnace for controlled crystallization, the heating rate of the annealing furnace is 3-5°C/min, and the crystallization temperature is 800-1100°C , and the holding time is 1-3h, that is, the niobate-based glass-ceramic energy storage material is prepared.
步骤(2)中球磨混料的时间为10~20h。The time for ball milling and mixing in step (2) is 10 to 20 hours.
步骤(3)在高温熔化过程中,玻璃炉的升温速率为1-2℃/min,在800℃保温3h,高温熔化的温度为1400~1600℃,高温熔化的时间为2~5h,铜模具事先预热至500-650℃,优选600℃;然后将玻璃块体放入退火炉中去应力,去应力保温温度为500-650℃,优选600℃;保温时间为3-5h,保温结束后随炉冷却。Step (3) During the high-temperature melting process, the heating rate of the glass furnace is 1-2°C/min, and the temperature is kept at 800°C for 3 hours. The temperature of high-temperature melting is 1400-1600°C, and the time of high-temperature melting is 2-5 hours. Preheat to 500-650°C in advance, preferably 600°C; then put the glass block into the annealing furnace to relieve stress, and the stress-relief holding temperature is 500-650°C, preferably 600°C; Cool in the furnace.
步骤(4)进行受控析晶时,退火炉的升温速率为3-5℃/min,析晶温度为800-1100℃,保温时间为2-3h,保温结束后随炉冷却。When performing controlled crystallization in step (4), the heating rate of the annealing furnace is 3-5°C/min, the crystallization temperature is 800-1100°C, the holding time is 2-3h, and the furnace is cooled after the holding.
新型铌酸盐基玻璃陶瓷储能材料可以应用在储能电容器材料领域。与现有技术相比,本发明玻璃陶瓷的介电性能是由玻璃相和晶相性能协同作用的结果。玻璃相的存在使得微晶玻璃具有较高的击穿场强,而晶相的构成和含量对材料的介电常数等有重要的影响。玻璃陶瓷具有较高的击穿场强,如何能够在保持高的耐压特性上提高材料的介电常数等成为研究的难点。本发明采用基于SiO2作为玻璃相,以BaO(SrO)-Na2O-Nb2O5作为陶瓷相,通过熔体快淬的方法制备玻璃块体,切片以后通过可控析晶的方法制备铌酸盐铁电玻璃陶瓷,通过调节玻璃相与陶瓷相的比例,利用玻璃的热力学性质,采用优化的析晶工艺,将特定组分的玻璃在一定条件下进行晶化处理,使原本均匀、致密无缺陷的玻璃相形成含有大量高介电常数的铁电陶瓷微晶相和玻璃相均匀分布的复合材料。组分6Na2O-18BaO-6SrO-30Nb2O5-40SiO2玻璃经过1000℃析晶的玻璃陶瓷样品经测试,室温下该样品的介电常数为81,击穿场强为1212Kv/cm,通过计算,其储能密度达到5.27J/cm3。The new niobate-based glass-ceramic energy storage material can be applied in the field of energy storage capacitor materials. Compared with the prior art, the dielectric properties of the glass ceramics of the present invention are the result of the synergistic effect of glass phase and crystal phase properties. The existence of the glass phase makes the glass-ceramic have a higher breakdown field strength, and the composition and content of the crystal phase have an important influence on the dielectric constant of the material. Glass ceramics have a high breakdown field strength, how to increase the dielectric constant of the material while maintaining high withstand voltage characteristics has become a difficult research point. The present invention uses SiO 2 as the glass phase, BaO(SrO)-Na 2 O-Nb 2 O 5 as the ceramic phase, and prepares a glass block by the method of rapid quenching of the melt, and prepares it by the method of controllable crystallization after slicing Niobate ferroelectric glass ceramics, by adjusting the ratio of the glass phase to the ceramic phase, using the thermodynamic properties of the glass, and adopting an optimized crystallization process, the glass of a specific component is crystallized under certain conditions, so that the original uniform, The dense and defect-free glass phase forms a composite material containing a large number of high-permittivity ferroelectric ceramic microcrystalline phases and a uniform distribution of the glass phase. Component 6Na 2 O-18BaO-6SrO-30Nb 2 O 5 -40SiO 2 glass crystallized at 1000 ° C glass ceramic samples were tested, the dielectric constant of the sample at room temperature is 81, the breakdown field strength is 1212Kv/cm, Through calculation, its energy storage density reaches 5.27J/cm 3 .
附图说明Description of drawings
图1为实施例1-5中制备得到产品在1000℃析晶后的XRD谱;Fig. 1 is the XRD spectrum of the product prepared in Example 1-5 after crystallization at 1000°C;
图2为实施例2制备得到产品经不同温度析晶后的XRD谱;Figure 2 is the XRD spectrum of the product prepared in Example 2 after crystallization at different temperatures;
图3为实施例1-5中制备得到产品在1000℃析晶后介电常数随温度变化曲线;Fig. 3 is the variation curve of dielectric constant with temperature after crystallization at 1000 DEG C of the product prepared in Example 1-5;
图4为实施例1-5中制备得到产品在1000℃析晶后的耐击穿场强;Fig. 4 shows the breakdown field strength of the products prepared in Examples 1-5 after crystallization at 1000°C;
图5为实施例1-5中制备得到产品在1000℃析晶后的活化能与击穿场强。Fig. 5 shows the activation energy and breakdown field strength of the products prepared in Examples 1-5 after crystallization at 1000°C.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例1(x=0)Example 1 (x=0)
高储能密度的铌酸盐玻璃陶瓷6Na2O-24BaO-30Nb2O5-40SiO2 Niobate glass ceramics with high energy storage density 6Na 2 O-24BaO-30Nb 2 O 5 -40SiO 2
(1)以分析纯的BaCO3、NaCO3、Nb2O5、SiO2粉末为原料,按照设计的化学成分6Na2O-24BaO-30Nb2O5-40SiO2称量好各组分的质量,样品总质量为80-100克。(1) Using analytically pure BaCO 3 , NaCO 3 , Nb 2 O 5 , and SiO 2 powders as raw materials, weigh the mass of each component according to the designed chemical composition 6Na 2 O-24BaO-30Nb 2 O 5 -40SiO 2 , the total mass of the sample is 80-100 grams.
(2)选用无水乙醇作为分散剂,采用玛瑙球在聚四氟乙烯球磨罐中球磨,转速为50-60转/min,将混合均匀的浆料烘干。球磨的时间为20~30h,球磨时的球料比为(1.0~1.5):1。(2) Select anhydrous ethanol as the dispersant, use agate balls to mill in a polytetrafluoroethylene ball mill tank at a speed of 50-60 rpm, and dry the evenly mixed slurry. The time of ball milling is 20~30h, and the ratio of ball to material during ball milling is (1.0~1.5):1.
(3)将烘干后的玻璃原料加入坩埚中高温熔化,高温炉升温速率高温熔化的温度为1400℃,高温熔化的时间为5h。然后将高温熔体快速浇注至事先预热的铜模具中,制得无析晶的透明玻璃块体,将玻璃块体放入退火炉中去应力退火。铜模具事先预热的温度为500℃;然后将玻璃块体放入退火炉中去应力,去应力保温温度为500℃;保温时间为5h;保温结束后冷却方式为随炉冷却。(3) Put the dried glass raw material into the crucible for high-temperature melting, the heating rate of the high-temperature furnace is 1400° C., and the high-temperature melting time is 5 hours. Then the high-temperature melt is quickly poured into the preheated copper mold to obtain a transparent glass block without devitrification, and the glass block is placed in an annealing furnace for stress relief annealing. The preheating temperature of the copper mold is 500°C; then put the glass block into the annealing furnace to relieve stress, the stress relief holding temperature is 500°C; the holding time is 5h; after the holding is completed, the cooling method is furnace cooling.
(4)利用切片机将透明玻璃块体切成厚度为1.0mm的薄片;将玻璃薄片放入退火炉中进行受控析晶,退火炉的升温速率为3℃/min,析晶温度为1000℃,保温时间为2小时,保温结束后冷却方式为随炉冷却,最终得到铌酸盐玻璃陶瓷样品。(4) Use a slicer to cut the transparent glass block into thin slices with a thickness of 1.0 mm; put the glass thin slices into an annealing furnace for controlled crystallization, the heating rate of the annealing furnace is 3 °C/min, and the crystallization temperature is 1000 ℃, the holding time is 2 hours, and the cooling method after the holding is completed is cooling with the furnace, and finally a niobate glass ceramic sample is obtained.
本实施例所制得的陶瓷样品的XRD图谱如图1中x=0曲线所示,介电性能如图3中x=0曲线所示、耐击穿性能如图4中x=0曲线所示,经过1000℃析晶的该玻璃陶瓷样品经测试,室温下该样品的介电常数为78,击穿场强为1075kV/cm,通过计算,其储能密度达到3.99J/cm3。The XRD spectrum of the ceramic sample prepared in this embodiment is shown in the x=0 curve in Figure 1, the dielectric properties are shown in the x=0 curve in Figure 3, and the breakdown resistance is shown in the x=0 curve in Figure 4 According to the test, the glass-ceramic sample crystallized at 1000°C has a dielectric constant of 78 at room temperature and a breakdown field strength of 1075kV/cm. According to calculation, its energy storage density reaches 3.99J/cm 3 .
实施例2(x=0.25)Example 2 (x=0.25)
高储能密度的铌酸盐玻璃陶瓷6Na2O-18BaO-6SrO-30Nb2O5-40SiO2 Niobate glass ceramics with high energy storage density 6Na 2 O-18BaO-6SrO-30Nb 2 O 5 -40SiO 2
(1)以分析纯的BaCO3、SrCO3、NaCO3、Nb2O5、B2O3、Al2O3、SiO2粉末为原料,按照设计的化学成分6Na2O-18BaO-6SrO-30Nb2O5-40SiO2称量好各组分的质量,样品总质量为80-100克。(1) Using analytically pure BaCO 3 , SrCO 3 , NaCO 3 , Nb 2 O 5 , B 2 O 3 , Al 2 O 3 , and SiO 2 powders as raw materials, according to the designed chemical composition 6Na 2 O-18BaO-6SrO- 30Nb 2 O 5 -40SiO 2 Weigh the mass of each component, and the total mass of the sample is 80-100 grams.
(2)选用无水乙醇作为分散剂,采用玛瑙球在聚四氟乙烯球磨罐中球磨,转速为50-60转/min,将混合均匀的浆料烘干。球磨的时间为20~30h,球磨时的球料比为(1.0~1.5):1。(2) Select anhydrous ethanol as the dispersant, use agate balls to mill in a polytetrafluoroethylene ball mill tank at a speed of 50-60 rpm, and dry the evenly mixed slurry. The time of ball milling is 20~30h, and the ratio of ball to material during ball milling is (1.0~1.5):1.
(3)将烘干后的玻璃原料加入坩埚中高温熔化,高温炉升温速率高温熔化的温度为1500℃,高温熔化的时间为5h。然后将高温熔体快速浇注至事先预热的铜模具中,制得无析晶的透明玻璃块体,将玻璃块体放入退火炉中去应力退火。铜模具事先预热的温度为600℃;然后将玻璃块体放入退火炉中去应力,去应力保温温度为600℃;保温时间为4h;保温结束后冷却方式为随炉冷却。(3) Put the dried glass raw material into the crucible for high-temperature melting, the heating rate of the high-temperature furnace is 1500° C., and the high-temperature melting time is 5 hours. Then the high-temperature melt is quickly poured into the preheated copper mold to obtain a transparent glass block without devitrification, and the glass block is placed in an annealing furnace for stress relief annealing. The preheating temperature of the copper mold is 600°C; then put the glass block into the annealing furnace to relieve the stress, the stress relief holding temperature is 600°C; the holding time is 4h; after the holding is completed, the cooling method is furnace cooling.
(4)利用切片机将透明玻璃块体切成厚度为1.0mm的薄片;将玻璃薄片放入退火炉中进行受控析晶,退火炉的升温速率为4℃/min,析晶温度为1000℃,保温时间为2小时,保温结束后冷却方式为随炉冷却,最终得到铌酸盐玻璃陶瓷样品。(4) Use a slicer to cut the transparent glass block into thin slices with a thickness of 1.0 mm; put the glass thin slices into an annealing furnace for controlled crystallization, the heating rate of the annealing furnace is 4 °C/min, and the crystallization temperature is 1000 ℃, the holding time is 2 hours, and the cooling method is furnace cooling after the holding, and finally a niobate glass ceramic sample is obtained.
本实施例所制得的陶瓷样品的XRD图谱如图2曲线所示,介电性能如图3中x=0.25曲线所示、耐击穿性能如图4中x=0.25曲线所示,经过1000℃析晶的该玻璃陶瓷样品经测试,室温下该样品的介电常数为81,击穿场强为1212kV/cm,通过计算,其储能密度达到5.27J/cm3。The XRD spectrum of the ceramic sample prepared by the present embodiment is shown in the curve in Figure 2, the dielectric properties are shown in the curve of x=0.25 in Figure 3, and the breakdown resistance is shown in the curve of x=0.25 in Figure 4. After 1000 The glass-ceramic sample crystallized at ℃ was tested. At room temperature, the dielectric constant of the sample was 81, and the breakdown field strength was 1212kV/cm. Through calculation, the energy storage density reached 5.27J/cm 3 .
实施例3(x=0.50)Example 3 (x=0.50)
高储能密度的铌酸盐玻璃陶瓷6Na2O-12BaO-12SrO-30Nb2O5-40SiO2 Niobate glass ceramics with high energy storage density 6Na 2 O-12BaO-12SrO-30Nb 2 O 5 -40SiO 2
(1)以分析纯的BaCO3、SrCO3、NaCO3、Nb2O5、SiO2粉末为原料,按照设计的化学成分6Na2O-12BaO-12SrO-30Nb2O5-40SiO2称量好各组分的质量,样品总质量为80-100克。(1) Use analytically pure BaCO 3 , SrCO 3 , NaCO 3 , Nb 2 O 5 , and SiO 2 powders as raw materials, and weigh them according to the designed chemical composition 6Na 2 O-12BaO-12SrO-30Nb 2 O 5 -40SiO 2 The mass of each component, the total mass of the sample is 80-100 grams.
(2)选用无水乙醇作为分散剂,采用玛瑙球在聚四氟乙烯球磨罐中球磨,转速为50-60转/min,将混合均匀的浆料烘干。球磨的时间为20~30h,球磨时的球料比为(1.0~1.5):1。(2) Select anhydrous ethanol as the dispersant, use agate balls to mill in a polytetrafluoroethylene ball mill tank at a speed of 50-60 rpm, and dry the evenly mixed slurry. The time of ball milling is 20~30h, and the ratio of ball to material during ball milling is (1.0~1.5):1.
(3)将烘干后的玻璃原料加入坩埚中高温熔化,高温炉升温速率高温熔化的温度为1600℃,高温熔化的时间为2h。然后将高温熔体快速浇注至事先预热的铜模具中,制得无析晶的透明玻璃块体,将玻璃块体放入退火炉中去应力退火。铜模具事先预热的温度为650℃;然后将玻璃块体放入退火炉中去应力,去应力保温温度为650℃,保温时间为3h;保温结束后冷却方式为随炉冷却。(3) Put the dried glass raw material into the crucible for high-temperature melting, the heating rate of the high-temperature furnace is 1600° C., and the high-temperature melting time is 2 hours. Then the high-temperature melt is quickly poured into the preheated copper mold to obtain a transparent glass block without devitrification, and the glass block is placed in an annealing furnace for stress relief annealing. The preheating temperature of the copper mold is 650°C; then put the glass block into the annealing furnace to relieve the stress, the stress relief holding temperature is 650°C, and the holding time is 3h; after the holding is completed, the cooling method is to cool with the furnace.
(4)利用切片机将透明玻璃块体切成厚度为1.0mm的薄片;将玻璃薄片放入退火炉中进行受控析晶,退火炉的升温速率为5℃/min,析晶温度为1100℃,保温时间为2小时,保温结束后冷却方式为随炉冷却,最终得到铌酸盐玻璃陶瓷样品。(4) Use a slicer to cut the transparent glass block into thin slices with a thickness of 1.0mm; put the glass thin slices into an annealing furnace for controlled crystallization, the heating rate of the annealing furnace is 5°C/min, and the crystallization temperature is 1100 ℃, the holding time is 2 hours, and the cooling method after the holding is completed is cooling with the furnace, and finally a niobate glass ceramic sample is obtained.
本实施例所制得的陶瓷样品的XRD图谱如图1中x=0.50曲线所示,介电性能如图3中x=0.50曲线所示、耐击穿性能如图4中x=0.50曲线所示,经过1000℃析晶的该玻璃陶瓷样品经测试,室温下该样品的介电常数为93,击穿场强为963kV/cm,通过计算,其储能密度达到3.81J/cm3。The XRD spectrum of the ceramic sample prepared in this embodiment is shown in the x=0.50 curve in Figure 1, the dielectric properties are shown in the x=0.50 curve in Figure 3, and the breakdown resistance is shown in the x=0.50 curve in Figure 4 According to the test, the glass-ceramic sample crystallized at 1000°C has a dielectric constant of 93 and a breakdown field strength of 963kV/cm at room temperature. According to calculation, its energy storage density reaches 3.81J/cm 3 .
实施例4(x=0.75)Example 4 (x=0.75)
高储能密度的铌酸盐玻璃陶瓷6Na2O-6BaO-18SrO-30Nb2O5-40SiO2 Niobate glass ceramics with high energy storage density 6Na 2 O-6BaO-18SrO-30Nb 2 O 5 -40SiO 2
(1)以分析纯的BaCO3、SrCO3、NaCO3、Nb2O5、SiO2粉末为原料,按照设计的化学成分6Na2O-6BaO-18SrO-30Nb2O5-40SiO2称量好各组分的质量,样品总质量为80-100克。(1) Use analytically pure BaCO 3 , SrCO 3 , NaCO 3 , Nb 2 O 5 , and SiO 2 powders as raw materials, and weigh them according to the designed chemical composition 6Na 2 O-6BaO-18SrO-30Nb 2 O 5 -40SiO 2 The mass of each component, the total mass of the sample is 80-100 grams.
(2)选用无水乙醇作为分散剂,采用玛瑙球在聚四氟乙烯球磨罐中球磨,转速为50-60转/min,将混合均匀的浆料烘干。球磨的时间为20~30h,球磨时的球料比为(1.0~1.5):1。(2) Select anhydrous ethanol as the dispersant, use agate balls to mill in a polytetrafluoroethylene ball mill tank at a speed of 50-60 rpm, and dry the evenly mixed slurry. The time of ball milling is 20~30h, and the ratio of ball to material during ball milling is (1.0~1.5):1.
(3)将烘干后的玻璃原料加入坩埚中高温熔化,高温炉升温速率高温熔化的温度为1600℃,高温熔化的时间为5h。然后将高温熔体快速浇注至事先预热的铜模具中,制得无析晶的透明玻璃块体,将玻璃块体放入退火炉中去应力退火。铜模具事先预热的温度为650℃,然后将玻璃块体放入退火炉中去应力,去应力保温温度为600℃;保温时间为5h;保温结束后冷却方式为随炉冷却。(3) Put the dried glass raw material into the crucible for high-temperature melting, the heating rate of the high-temperature furnace is 1600° C., and the high-temperature melting time is 5 hours. Then the high-temperature melt is quickly poured into the preheated copper mold to obtain a transparent glass block without devitrification, and the glass block is placed in an annealing furnace for stress relief annealing. The copper mold is preheated at a temperature of 650°C, and then the glass block is placed in an annealing furnace to relieve stress. The stress relief holding temperature is 600°C; the holding time is 5 hours; after the holding is completed, the cooling method is furnace cooling.
(4)利用切片机将透明玻璃块体切成厚度为1.0mm的薄片;将玻璃薄片放入退火炉中进行受控析晶,退火炉的升温速率为5℃/min,析晶温度为1000℃,保温时间为2小时,保温结束后冷却方式为随炉冷却,最终得到铌酸盐玻璃陶瓷样品。(4) Use a slicer to cut the transparent glass block into thin slices with a thickness of 1.0mm; put the glass thin slices into an annealing furnace for controlled crystallization, the heating rate of the annealing furnace is 5°C/min, and the crystallization temperature is 1000 ℃, the holding time is 2 hours, and the cooling method after the holding is completed is cooling with the furnace, and finally a niobate glass ceramic sample is obtained.
本实施例所制得的陶瓷样品的XRD图谱如图1中x=0.75曲线所示,介电性能如图3中x=0.75曲线所示、耐击穿性能如图4中x=0.75曲线所示,经过1000℃析晶的该玻璃陶瓷样品经测试,室温下该样品的介电常数为72,击穿场强为820kV/cm,通过计算,其储能密度达到2.14J/cm3。The XRD spectrum of the ceramic sample prepared in this embodiment is shown in the x=0.75 curve in Figure 1, the dielectric properties are shown in the x=0.75 curve in Figure 3, and the breakdown resistance is shown in the x=0.75 curve in Figure 4 According to the test, the glass-ceramic sample crystallized at 1000°C has a dielectric constant of 72 and a breakdown field strength of 820kV/cm at room temperature. According to calculation, its energy storage density reaches 2.14J/cm 3 .
实施例5(x=1)Embodiment 5 (x=1)
高储能密度的铌酸盐玻璃陶瓷6Na2O-24SrO-30Nb2O5-40SiO2 Niobate glass ceramics with high energy storage density 6Na 2 O-24SrO-30Nb 2 O 5 -40SiO 2
(1)以分析纯的SrCO3、NaCO3、Nb2O5、SiO2粉末为原料,按照设计的化学成分6Na2O-24SrO-30Nb2O5-40SiO2称量好各组分的质量,样品总质量为80-100克。(1) Using analytically pure SrCO 3 , NaCO 3 , Nb 2 O 5 , and SiO 2 powders as raw materials, weigh the mass of each component according to the designed chemical composition 6Na 2 O-24SrO-30Nb 2 O 5 -40SiO 2 , the total mass of the sample is 80-100 grams.
(2)选用无水乙醇作为分散剂,采用玛瑙球在聚四氟乙烯球磨罐中球磨,转速为50-60转/min,将混合均匀的浆料烘干。球磨的时间为20~30h,球磨时的球料比为(1.0~1.5):1。(2) Select anhydrous ethanol as the dispersant, use agate balls to mill in a polytetrafluoroethylene ball mill tank at a speed of 50-60 rpm, and dry the evenly mixed slurry. The time of ball milling is 20~30h, and the ratio of ball to material during ball milling is (1.0~1.5):1.
(3)将烘干后的玻璃原料加入坩埚中高温熔化,高温炉升温速率高温熔化的温度为1500℃,高温熔化的时间为4h。然后将高温熔体快速浇注至事先预热的铜模具中,制得无析晶的透明玻璃块体,将玻璃块体放入退火炉中去应力退火。铜模具事先预热的温度为500℃;然后将玻璃块体放入退火炉中去应力,去应力保温温度为650℃;保温时间为4h;保温结束后冷却方式为随炉冷却。(3) Put the dried glass raw material into the crucible for high-temperature melting, the heating rate of the high-temperature furnace is 1500° C., and the high-temperature melting time is 4 hours. Then the high-temperature melt is quickly poured into the preheated copper mold to obtain a transparent glass block without devitrification, and the glass block is placed in an annealing furnace for stress relief annealing. The preheating temperature of the copper mold is 500°C; then put the glass block into the annealing furnace to relieve stress, the stress relief holding temperature is 650°C; the holding time is 4h; after the holding is completed, the cooling method is furnace cooling.
(4)利用切片机将透明玻璃块体切成厚度为1.0mm的薄片;将玻璃薄片放入退火炉中进行受控析晶,退火炉的升温速率为4℃/min,析晶温度为1100℃,保温时间为2小时,保温结束后冷却方式为随炉冷却,最终得到铌酸盐玻璃陶瓷样品。(4) Use a slicer to cut the transparent glass block into thin slices with a thickness of 1.0mm; put the glass thin slices into an annealing furnace for controlled crystallization, the heating rate of the annealing furnace is 4°C/min, and the crystallization temperature is 1100 ℃, the holding time is 2 hours, and the cooling method after the holding is completed is cooling with the furnace, and finally a niobate glass ceramic sample is obtained.
本实施例所制得的陶瓷样品的XRD图谱如图1中x=1曲线所示,介电性能如图3中x=0.75曲线所示、耐击穿性能如图4中x=1曲线所示,经过1000℃析晶的该玻璃陶瓷样品经测试,室温下该样品的介电常数为65,击穿场强为713kV/cm,通过计算,其储能密度达到1.46J/cm3。The XRD spectrum of the ceramic sample prepared in this embodiment is shown in the x=1 curve in Figure 1, the dielectric properties are shown in the x=0.75 curve in Figure 3, and the breakdown resistance is shown in the x=1 curve in Figure 4 According to the test, the glass-ceramic sample crystallized at 1000°C has a dielectric constant of 65 and a breakdown field strength of 713kV/cm at room temperature. According to calculations, its energy storage density reaches 1.46J/cm 3 .
表1为实施例1-5中制备得到产品在1000℃析晶后的储能密度Table 1 shows the storage energy density of the products prepared in Examples 1-5 after crystallization at 1000°C
。 .
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CN106186704B (en) * | 2016-07-21 | 2019-06-11 | 同济大学 | A kind of strontium barium potassium niobate-based glass ceramic energy storage material and its preparation method and application |
CN106630642B (en) * | 2016-09-23 | 2019-10-18 | 同济大学 | A barium strontium niobate sodium based glass ceramic energy storage material and its preparation method and application |
CN108840570B (en) * | 2018-07-18 | 2021-04-27 | 陕西科技大学 | Containing NaNbO3Na of phase2O-K2O-Nb2O5-SiO2Low dielectric loss energy storage glass ceramic |
CN113666742A (en) * | 2021-08-30 | 2021-11-19 | 南京大学 | A material and method for realizing relaxor-normal ferroelectric phase transition by doping |
CN114685050A (en) * | 2022-04-28 | 2022-07-01 | 电子科技大学 | High-energy-storage-efficiency silicon niobate microcrystalline glass material and preparation method thereof |
CN115806381A (en) * | 2022-12-06 | 2023-03-17 | 深圳市翔通光电技术有限公司 | Glass ceramic pouring forming process and glass ceramic |
CN116081952B (en) * | 2023-03-03 | 2024-07-02 | 电子科技大学 | High-hardness boron niobate energy storage microcrystalline glass and preparation method thereof |
CN118084332A (en) * | 2024-02-20 | 2024-05-28 | 江苏飞特尔通信有限公司 | Microcrystalline glass energy storage ceramic material for LTCC and preparation method thereof |
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