CN105414125A - Manual pollution discharge device and method for horizontal separator - Google Patents
Manual pollution discharge device and method for horizontal separator Download PDFInfo
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- CN105414125A CN105414125A CN201510904483.2A CN201510904483A CN105414125A CN 105414125 A CN105414125 A CN 105414125A CN 201510904483 A CN201510904483 A CN 201510904483A CN 105414125 A CN105414125 A CN 105414125A
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- separator
- rope
- blowdown
- horizontal separator
- outer sand
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to a manual pollution discharge device and method for a horizontal separator. According to the technical scheme, the manual pollution discharge device comprises a main structure and pulley spool devices. The main structure is arranged inside the horizontal separator. The main structure comprises brushes, outer sand scraping plates, a main shaft and inner supporting plates. The brushes are arranged at the bottoms of the outer sand scraping plates. The curvature radii of the bottoms of the outer sand scraping plates (including the brushes) and the curvature radii of the bottoms of the inner supporting plates are matched with the inner wall of the separator in shape. One hand wheel at the end close to the pollution discharge device is rotated to reel off one rope, and the other hand wheel at the end far from the pollution discharge device is rotated to coiling the other rope. The pollution discharge device slowly moves from one end of the separator to the other end of the separator under the traction of the other rope. Sludge is pushed by the pollution discharge device to be gathered into one pollution discharge pipe and then is discharged out. The manual pollution discharge device has the beneficial effects that the sludge can be thoroughly cleaned up on the condition that the separator does not stop operating; the flow field of fluid in the separator cannot be affected in the pollution clean-up process, and the separation effect of the separator cannot be affected; the device is simple in structure, flexible to operate and easy to realize; the device only needs to be operated manually without additional power equipment.
Description
Technical field
The present invention relates to the annex of horizontal separator in a kind of oil-gas gathering and transportation system, particularly a kind of horizontal separator manual blowdown device and method.
Background technology
At present, due in Oil/gas Well product containing solid impurity, carry out in gathering and transferring process oil and gas and water from, solid impurity easily deposits at separator bottom.And horizontal separator limits due to structure, there is the problem of blowdown difficulty always.Although horizontal separator lower end is all provided with mudhole, because the structure of horizontal separator bottom " in horizontal circular arc " limits, mudhole can not realize thorough blowdown.
The mode of present stage production scene many employings equipment stage stoppage in transit cleaning is thoroughly removed contamination.But the stoppage in transit of equipment can affect production efficiency and economic benefit, accelerate power-equipment loss.
In addition, a kind of tubular type blowdown apparatus that had expert to invent in recent years, namely adds drainpipe and draining pump device bottom horizontal separator, when separator is not stopped transport with water under high pressure cleaning tank bottom silt accumulation.There are following two drawbacks in this kind of method: one is need additionaling power equipment, uneconomical; Two is that water jetting at high pressure can upset separator interior flow field, affects separating effect.Therefore, this device does not realize popularizing.
Summary of the invention
Object of the present invention is exactly in view of the foregoing defects the prior art has, provide a kind of can the horizontal separator manual blowdown device and method of the thorough blowdown when not stopping transport, and it is simple and reasonable, and control flexibly, filth-discharging effect is remarkable, safe and reliable.
A kind of horizontal separator manual blowdown device that the present invention mentions, its technical scheme comprises agent structure and pulley line shaft device;
Agent structure is provided with in the inner side of horizontal separator, described agent structure comprises hairbrush, outer sand scraper, main shaft and inner support plate, described outer sand scraper connects inner support plate by main shaft, oblique sawtooth is provided with in the bottom of inner support plate, the bottom of described outer sand scraper is provided with hairbrush, described outer sand scraper (containing hairbrush) and the bottom curvature radius of inner support plate and separator inner wall shape suitable;
Handwheel installed by the blow-off pipe of horizontal separator both sides of the edge, the inside connects bobbin, carbon fiber rope fixing point is on the supporting plate fixed in one end of carbon fiber rope, the other end is connected to form a set of pulley line shaft device by pulley bracket, pulley and bobbin, and two ends are symmetrical arranged two cover pulley line shaft devices respectively;
Rope is put at one end rotation hand wheel near blowdown apparatus, away from one end rotation hand wheel rope closing again of blowdown apparatus, rely on the traction of rope, blowdown apparatus slowly moves to the other end by separator one end, mud, under the promotion of the agent structure of blowdown apparatus, gathers in blow-off pipe and discharges.
Above-mentioned outer sand scraper and inner support plate are respectively equipped with two groups, are linked together by main shaft.
The size H1 of above-mentioned inner support plate is greater than the size H2 of the outer sand scraper not comprising hairbrush position, and carbon fiber rope is passed through from hairbrush.
Distance L1 between above-mentioned inner support plate and adjacent outer sand scraper equals the distance L2 between pulley and tank skin edge, and tank skin edge is the seam areas of tank skin and tank side segment.
The using method of the horizontal separator manual blowdown device that the present invention mentions, comprises the following steps:
(I), under horizontal separator normally runs not blowdown state, blowdown apparatus leaves standstill the one end being positioned at horizontal separator;
(II) when needing blowdown operation, rope is put at rotation hand wheel first near one end of blowdown apparatus, away from one end rotation hand wheel rope closing again of blowdown apparatus, rely on the traction of rope, the agent structure of blowdown apparatus slowly moves to the other end by one end of horizontal separator, by being with the cleaning effect of the outer sand scraper of hairbrush, makes mud accumulate near blow-off pipe, and discharging from blow-off pipe, thus thoroughly removing contamination under realizing separator not stoppage in transit condition.
Compared with prior art, its beneficial effect is in the present invention:
1, by agent structure and the pulley line shaft device of the outer sand scraper of arc and inner support plate composition, can realize when separator is not stopped transport thoroughly removing contamination;
2, the flow field of separator interior fluid can not be affected in process of removing contamination, do not affect the separating effect of separator;
3, apparatus structure is simple, flexible operation, is easy to realize;
4, manually, additionaling power equipment is not needed, economical and energy saving.
5, the effect of the oblique sawtooth of I shape is: on the one hand tiltedly sawtooth makes gripper shoe also have and certain scrapes husky effect, second aspect, reduces the resistance that gripper shoe is advanced.
Accompanying drawing explanation
Accompanying drawing 1 is partial sectional view of the present invention;
Accompanying drawing 2 is graphics of agent structure;
Accompanying drawing 3 is mounting structure schematic diagrames of the present invention;
Accompanying drawing 4 is side views of inner support plate;
Accompanying drawing 5 is structural representations of outer sand scraper;
Accompanying drawing 6 is A-A partial sectional views of Fig. 3;
Accompanying drawing 7 is structural representations of inner support plate of the present invention and oblique sawtooth;
In upper figure: bobbin 1, pulley 2, pulley bracket 3, hairbrush 4, carbon fiber rope 5, outer sand scraper 6, carbon fiber rope fixing point 7, handwheel 8, main shaft 9, inner support plate 10, tiltedly sawtooth 10.1, agent structure a, horizontal separator b, blow-off pipe c.
Detailed description of the invention
1-7 by reference to the accompanying drawings, the invention will be further described:
The horizontal separator manual blowdown device that the present invention mentions, comprises agent structure a and pulley line shaft device;
Agent structure a is provided with in the inner side of horizontal separator b, described agent structure a comprises hairbrush 4, outer sand scraper 6, main shaft 9 and inner support plate 10, the bottom arc area of described outer sand scraper 6 is provided with hairbrush 4, described outer sand scraper 6 connects inner support plate 10 by main shaft 9, the oblique sawtooth 10.1 of I shape is provided with in the bottom of inner support plate 10, on the one hand tiltedly sawtooth makes gripper shoe also have and certain scrapes husky effect, second aspect, reduces the resistance that gripper shoe is advanced; Described outer sand scraper 6(is containing hairbrush 4) and the bottom curvature radius of inner support plate 10 and separator inner wall shape suitable, the blow-off pipe c of horizontal separator b both sides of the edge installs handwheel 8, the inside connects bobbin 1, carbon fiber rope fixing point 7 is on the supporting plate fixed in one end of carbon fiber rope 5, the other end is connected to form a set of pulley line shaft device by pulley bracket 3, pulley 2 with bobbin 1, and two ends are symmetrical arranged two cover pulley line shaft devices respectively;
Rope is put at one end rotation hand wheel 8 near blowdown apparatus, away from one end rotation hand wheel rope closing again of blowdown apparatus, rely on the traction of rope, the agent structure a of blowdown apparatus slowly moves to the other end by separator one end, mud, under the promotion of the agent structure of blowdown apparatus, gathers in blow-off pipe and discharges.
Wherein, outer sand scraper 6 and inner support plate 10 are respectively equipped with two groups, are linked together by main shaft 9.
In addition, the size H1 of inner support plate 10 is greater than the size H2 of the outer sand scraper 6 not comprising hairbrush position, and carbon fiber rope is passed through from hairbrush.Distance L1 between above-mentioned inner support plate and adjacent outer sand scraper equals the distance L2 between pulley and tank skin edge, tank skin edge is the seam areas of tank skin and tank side segment, in addition, (from bottom to both sides, hairbrush is distributed with in the bottom arc area that hairbrush is distributed in outer sand scraper 6, thus suitable with separator inner wall shape), in addition, hairbrush is high temperature resistant, oil resistant, anlistatig soft material.
In addition, it should be noted that: the height of inner support plate and outer sand scraper should not be too high, in order to avoid collide with the coalescing-plate of separator interior.Concrete size depending on horizontal separator diameter change and change.Such as; Diameter is the horizontal separator of 4m, and the height of inner support plate and outer sand scraper can be designed to 20cm, and wherein, the effect of the oblique sawtooth of I shape is: on the one hand tiltedly sawtooth makes gripper shoe also have and certain scrapes husky effect, second aspect, reduces the resistance that gripper shoe is advanced.
Two groups of inner support plates and two groups of outer sand scrapers are made into integral type, material selection polytetrafluoroethylene (PTFE).Two blocks of inner support plates of the inside are played a supporting role, and two pieces of sand scraper lower ends of outside are with hairbrush, and its bottom curvature radius is consistent with bottom horizontal separator.The size of sand scraper (not comprising hairbrush position) is less than inner support plate (i.e. H1>H2), is convenient to carbon fiber rope is passed through from hairbrush; Four blocks of semi arch plates connect by a main shaft, to ensure that it is in separator inner equilibrium.
The using method of the horizontal separator manual blowdown device that the present invention mentions, comprises the following steps:
(I) under horizontal separator normally runs not blowdown state, the agent structure of blowdown apparatus leaves standstill the one end being positioned at horizontal separator, and arranges pulley line shaft device respectively at the two ends of horizontal separator;
(II) when needing blowdown operation, rope is put at rotation hand wheel first near one end of blowdown apparatus, away from one end rotation hand wheel 8 rope closing again of blowdown apparatus, rely on the traction of rope, the agent structure a of blowdown apparatus slowly moves to the other end by one end of horizontal separator, by being with the cleaning effect of the outer sand scraper 6 of hairbrush 4, makes mud accumulate near blow-off pipe, and discharging from blow-off pipe, thus thoroughly removing contamination under realizing separator not stoppage in transit condition.
The above, be only part preferred embodiment of the present invention, any those of ordinary skill in the art all may utilize the technical scheme correct of above-mentioned elaboration or are revised as equivalent technical scheme.Therefore, any simple modification of carrying out according to technical scheme of the present invention or substitute equivalents, belong to the scope of protection of present invention to the greatest extent.
Claims (6)
1. a horizontal separator manual blowdown device, is characterized in that: comprise agent structure (a) and pulley line shaft device;
Agent structure (a) is provided with in the inner side of horizontal separator (b), described agent structure (a) comprises hairbrush (4), outer sand scraper (6), main shaft (9) and inner support plate (10), described outer sand scraper (6) connects inner support plate (10) by main shaft (9), oblique sawtooth (10.1) is provided with in the bottom of inner support plate (10), the bottom of described outer sand scraper (6) is provided with hairbrush (4), and the bottom curvature radius of outer sand scraper (6) and inner support plate (10) and separator inner wall shape suitable;
The blow-off pipe (c) of horizontal separator (b) both sides of the edge is installed handwheel (8), the inside connects bobbin (1), carbon fiber rope fixing point (7) is on the supporting plate fixed in one end of carbon fiber rope (5), the other end is connected to form a set of pulley line shaft device by pulley bracket (3), pulley (2) with bobbin (1), and separator two ends are symmetrical arranged two cover pulley line shaft devices respectively;
Rope is put at one end rotation hand wheel (8) near blowdown apparatus, away from one end rotation hand wheel rope closing again of blowdown apparatus, rely on the traction of rope, blowdown apparatus slowly moves to the other end by separator one end, mud, under the promotion of the agent structure of blowdown apparatus, gathers in blow-off pipe and discharges.
2. horizontal separator manual blowdown device according to claim 1, is characterized in that: described outer sand scraper (6) and inner support plate (10) are respectively equipped with two groups, linked together, be made into integral structure by main shaft (9).
3. horizontal separator manual blowdown device according to claim 1, is characterized in that: the size H1 of described inner support plate (10) is greater than the size H2 of the outer sand scraper (6) not comprising hairbrush position, and carbon fiber rope is passed through from hairbrush.
4. horizontal separator manual blowdown device according to claim 1, it is characterized in that: the distance L1 between described inner support plate and adjacent outer sand scraper equals the distance L2 between pulley and tank skin edge, tank skin edge is the seam areas of tank skin and tank side segment.
5. horizontal separator manual blowdown device according to claim 1, is characterized in that: described oblique sawtooth (10.1) adopts the oblique broached-tooth design of work shape.
6. a using method for the horizontal separator manual blowdown device according to any one of claim 1-5, is characterized in that: comprise the following steps:
(I), under horizontal separator normally runs not blowdown state, blowdown apparatus leaves standstill the one end being positioned at horizontal separator;
(II) when needing blowdown operation, rope is put at rotation hand wheel first near one end of blowdown apparatus, away from one end rotation hand wheel (8) rope closing again of blowdown apparatus, rely on the traction of rope, the agent structure of blowdown apparatus slowly moves to the other end by one end of horizontal separator, by inner support plate (10) and the outer sand scraper (6) being with hairbrush, makes mud accumulate near blow-off pipe, and discharging from blow-off pipe, thus thoroughly removing contamination under realizing separator not stoppage in transit condition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510904483.2A CN105414125B (en) | 2015-12-09 | 2015-12-09 | Horizontal separator manual blowdown device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510904483.2A CN105414125B (en) | 2015-12-09 | 2015-12-09 | Horizontal separator manual blowdown device and method |
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| Publication Number | Publication Date |
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| CN105414125A true CN105414125A (en) | 2016-03-23 |
| CN105414125B CN105414125B (en) | 2017-11-21 |
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| CN201510904483.2A Active CN105414125B (en) | 2015-12-09 | 2015-12-09 | Horizontal separator manual blowdown device and method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105836327A (en) * | 2016-05-20 | 2016-08-10 | 中国石油大学胜利学院 | Simple elastic sewage disposal device and method for vertical dome-roof tank |
| CN109573366A (en) * | 2019-01-22 | 2019-04-05 | 中国石油化工股份有限公司胜利油田分公司孤岛采油厂 | A kind of scraper-type oil sludge in oil storage tank cleaning plant |
| CN111285570A (en) * | 2018-12-06 | 2020-06-16 | 湖南省益能环保科技有限公司 | Environment-friendly sludge treatment device |
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| US4827563A (en) * | 1986-09-16 | 1989-05-09 | Gordon Len C | Tank cleaning apparatus and method |
| CN2298880Y (en) * | 1997-01-30 | 1998-12-02 | 湖北江山机械厂 | Appts. for clearing adhered material on inner of tank |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105836327A (en) * | 2016-05-20 | 2016-08-10 | 中国石油大学胜利学院 | Simple elastic sewage disposal device and method for vertical dome-roof tank |
| CN105836327B (en) * | 2016-05-20 | 2018-08-10 | 中国石油大学胜利学院 | The simple elastic force type blowdown apparatus of vertical arch-roof tank and method |
| CN111285570A (en) * | 2018-12-06 | 2020-06-16 | 湖南省益能环保科技有限公司 | Environment-friendly sludge treatment device |
| CN109573366A (en) * | 2019-01-22 | 2019-04-05 | 中国石油化工股份有限公司胜利油田分公司孤岛采油厂 | A kind of scraper-type oil sludge in oil storage tank cleaning plant |
| CN109573366B (en) * | 2019-01-22 | 2019-11-15 | 中国石油化工股份有限公司胜利油田分公司孤岛采油厂 | A kind of scraper-type oil sludge in oil storage tank cleaning plant |
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| Publication number | Publication date |
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| CN105414125B (en) | 2017-11-21 |
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