CN105391008A - Integrated formed household box and production method thereof - Google Patents
Integrated formed household box and production method thereof Download PDFInfo
- Publication number
- CN105391008A CN105391008A CN201510657911.6A CN201510657911A CN105391008A CN 105391008 A CN105391008 A CN 105391008A CN 201510657911 A CN201510657911 A CN 201510657911A CN 105391008 A CN105391008 A CN 105391008A
- Authority
- CN
- China
- Prior art keywords
- plate
- side plate
- bulkhead
- plug
- plates
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/08—Distribution boxes; Connection or junction boxes
- H02G3/081—Bases, casings or covers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/52—Making hollow objects characterised by the use of the objects boxes, cigarette cases, or the like
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention provides an integrated formed household box and a production method thereof. The integrated formed household box includes a square base plate; long edge sides of the base plate are perpendicularity connected with side plates; short edge sides of the base plate are perpendicularity connected with closure plates; ends of the side plates and the closure plates are connected with locking ears which are arranged at intervals and perpendicularity bend; the locking ears of the side plates and the locking ears of the closure plates are correspondingly engaged, and the side plates and the closure plates are fixed in a butt-jointed manner; the side plates are crookedly connected with side plate butt plates; and the closure plates are crookedly connected with closure butt plates which are parallel to the base plate, and the inner sides of the closure butt plates are crookedly connected with closure incurved plates which are parallel to the closure plates. The benefit effects of the integrated formed household box and the production method thereof are that: the household box is integrated-formed through corresponding operations of one material plate, the integrality and the stability are good, a production process of the household box does not need a secondary anti-corrosion operation, manpower resources and material resources can be saved, and the production efficiency can be greatly improved.
Description
Technical field
The invention belongs to family case body equipment and production field, especially relate to a kind of family casing and production method thereof of integrated molding.
Background technology
Family casing is for accessing electric wire, for the dredging terminal as distribution network, play the undertaking effect of forming a connecting link, traditional family casing is undertaken combining by three different pieces processed respectively, the operation such as three parts of processing respectively need numerical control, cut, bending, labor intensive, and process equipment is expensive, need after combining to carry out secondary preservative treatment, the globality of family casing is poor, and quality is unstable.
Summary of the invention
In view of this, the present invention is intended to the family casing and the production method thereof that propose a kind of integrated molding, this family casing is one-body molded by corresponding operating by a bulk flitch, globality and stability strong, and the process of producing this family casing does not need to carry out the anticorrosion operation of secondary, labor intensive material resources, do not substantially increase production efficiency.
For achieving the above object, technical scheme of the present invention is achieved in that
A kind of family casing of integrated molding, comprise the base plate of square frame-shaped, vertically side plate is connected with at the long side of described base plate, the short brink of described base plate is vertically connected with bulkhead, described side plate and the end of described bulkhead are connected with the lock ear of spaced apart and vertical bending, the described lock ear correspondence of described side plate and described bulkhead is meshing, described side plate and described bulkhead are fixed by described lock ear docking, on described side plate, bending is connected with the side plate buttcover plate being parallel to described base plate, on described bulkhead, bending is connected with the plug buttcover plate being parallel to described base plate, the inner side of described plug buttcover plate also bends bent plate in the plug that is connected with and is parallel to described bulkhead.
Further, in described base plate, described side plate, described bulkhead, described side plate buttcover plate, described plug buttcover plate, described plug, bent plate and described lock ear are all coated with zinc rete.
Further, in described base plate, described side plate, described bulkhead, described side plate buttcover plate, described plug buttcover plate, described plug, bent plate and described lock ear are all coated with aluminium zinc rete.
Further, described plug buttcover plate is provided with the screw fixing hole for installing cover plate.
Produce a method for the family casing of described integrated molding, comprise the steps:
The first step: using the coiled material uncoiling on material shelf as raw materials for production, and then leveling, send into pay-off, and described coiled material controls to send into blanking apparatus by described pay-off;
Second step: described blanking apparatus adopts the mode of combined dies to carry out stamping-out to described coiled material according to designing requirement, and the sheet material after stamping-out is sent into spray equipment;
3rd step: after described spray equipment sprays one deck antiseptic oil on described sheet material, sends described sheet material into device for rolling and molding;
4th step: described device for rolling and molding carries out roll-in by eight groups of roll shape combination dies to described sheet material, completes in described bulkhead, described plug buttcover plate and described plug and bends between bent plate, and described sheet material is sent into shearing device;
5th step: described shearing device cuts off described sheet material in the mode of 45 degree of oblique tangents, and described sheet material is sent into apparatus for bending;
6th step: the mode of described apparatus for bending employing compound die completes the bending between described side plate and described side plate buttcover plate, and described sheet material is sent into flange cover buckle device;
7th step: it is meshing that the described lock ear between described side plate and described bulkhead is carried out bending by described flange cover buckle device.
Further, described pay-off, described blanking apparatus, described spray equipment, described device for rolling and molding, described shearing device, described apparatus for bending and described flange cover buckle device is all by the PLC programming Control of exchange.
Further, described pay-off is provided with the optical inductor for controlling feed opportunity and speed.
Relative to prior art, the family casing of integrated molding of the present invention and production method thereof have following advantage:
(1) family of the present invention casing by the coiled material of an entire volume scale width by after the steps such as uncoiling, leveling, stamping-out, roll-in, cut-out, bending, the locking angle be shaping, be made of one piece, various piece is not needed to process separately, and then combined by the mode of riveting or welding, save expending of artificial and material resources, the side plate of family of the present invention casing and bulkhead are fixed by the docking of mutually meshing lock ear, resistance to overturning is strong, rugged construction is firm, and the outer surface of whole family casing is coated with zinc rete or aluminium zinc rete, has antiseptic effect.
(2) the PLC programming Control of each device involved in whole process by exchange is produced, allocate integral macroscopic, pay-off controls opportunity and the speed of feeding by optical inductor, follow-up blanking apparatus is coordinated to carry out the operation of stamping-out, the antiseptic oil that spray equipment sprays can increase the lubrication of plate surface, prevent from pulling coating in forming process, device for rolling and molding carries out the mode of roll-in to sheet material by eight groups of roll shape combination dies, contribute to the stress equalization making sheet material, avoid the stressed damage of sheet material local excessive.
Accompanying drawing explanation
The accompanying drawing forming a part of the present invention is used to provide a further understanding of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the structural representation of family of the present invention casing;
Fig. 2 is the plane outspread drawing of family of the present invention casing;
Fig. 3 is production method flow chart of the present invention.
Description of reference numerals:
1-base plate, 2-side plate, 3-side plate buttcover plate, 4-bulkhead, 5-plug buttcover plate, 51-screw fixing hole, bent plate in 6-plug, 7-locks ear.
Embodiment
It should be noted that, when not conflicting, the embodiment in the present invention and the feature in embodiment can combine mutually.
Below with reference to the accompanying drawings and describe the present invention in detail in conjunction with the embodiments.
As Fig. 1, shown in 2, the invention provides a kind of family casing of integrated molding, comprise the base plate 1 of square frame-shaped, side plate 2 is vertically connected with at the long side of described base plate 1, the short brink of described base plate 1 is vertically connected with bulkhead 4, described side plate 2 and the end of described bulkhead 4 are connected with the lock ear 7 of spaced apart and vertical bending, the described lock ear 7 of described side plate 2 and described bulkhead 4 is corresponding meshing, described side plate 2 and described bulkhead 4 dock fixing by described lock ear 7, on described side plate 2, bending is connected with the side plate buttcover plate 3 being parallel to described base plate 1, on described bulkhead 4, bending is connected with the plug buttcover plate 5 being parallel to described base plate 1, the inner side of described plug buttcover plate 5 also bends bent plate 6 in the plug that is connected with and is parallel to described bulkhead 4.
In described base plate 1, described side plate 2, described bulkhead 4, described side plate buttcover plate 3, described plug buttcover plate 5, described plug, bent plate 6 and described lock ear 7 are all coated with zinc rete.
In described base plate 1, described side plate 2, described bulkhead 4, described side plate buttcover plate 3, described plug buttcover plate 5, described plug, bent plate 6 and described lock ear 7 are all coated with aluminium zinc rete.
Described plug buttcover plate 5 is provided with the screw fixing hole 51 for installing cover plate.
As shown in Figure 3, the invention provides a kind of method of producing the family casing of described integrated molding, comprise the steps:
The first step: using the coiled material uncoiling on material shelf as raw materials for production, and then leveling, send into pay-off, and described coiled material controls to send into blanking apparatus by described pay-off;
Second step: described blanking apparatus adopts the mode of combined dies to carry out stamping-out to described coiled material according to designing requirement, and the sheet material after stamping-out is sent into spray equipment;
3rd step: after described spray equipment sprays one deck antiseptic oil on described sheet material, sends described sheet material into device for rolling and molding;
4th step: described device for rolling and molding carries out roll-in by eight groups of roll shape combination dies to described sheet material, completes in described bulkhead 4, described plug buttcover plate 5 and described plug and bends between bent plate 6, and described sheet material is sent into shearing device;
5th step: described shearing device cuts off described sheet material in the mode of 45 degree of oblique tangents, and described sheet material is sent into apparatus for bending;
6th step: the mode of described apparatus for bending employing compound die completes the bending between described side plate 2 and described side plate buttcover plate 3, and described sheet material is sent into flange cover buckle device;
7th step: it is meshing that the described lock ear 7 between described side plate 2 and described bulkhead 4 is carried out bending by described flange cover buckle device.
Described pay-off, described blanking apparatus, described spray equipment, described device for rolling and molding, described shearing device, described apparatus for bending and described flange cover buckle device is all by the PLC programming Control of exchange.
Described pay-off is provided with the optical inductor for controlling feed opportunity and speed.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (7)
1. the family casing of an integrated molding, it is characterized in that: the base plate comprising square frame-shaped, vertically side plate is connected with at the long side of described base plate, the short brink of described base plate is vertically connected with bulkhead, described side plate and the end of described bulkhead are connected with the lock ear of spaced apart and vertical bending, the described lock ear correspondence of described side plate and described bulkhead is meshing, described side plate and described bulkhead are fixed by described lock ear docking, on described side plate, bending is connected with the side plate buttcover plate being parallel to described base plate, on described bulkhead, bending is connected with the plug buttcover plate being parallel to described base plate, the inner side of described plug buttcover plate also bends bent plate in the plug that is connected with and is parallel to described bulkhead.
2. the family casing of integrated molding according to claim 1, is characterized in that: in described base plate, described side plate, described bulkhead, described side plate buttcover plate, described plug buttcover plate, described plug, bent plate and described lock ear are all coated with zinc rete.
3. the family casing of integrated molding according to claim 1, is characterized in that: in described base plate, described side plate, described bulkhead, described side plate buttcover plate, described plug buttcover plate, described plug, bent plate and described lock ear are all coated with aluminium zinc rete.
4. the family casing of integrated molding according to claim 1, is characterized in that: described plug buttcover plate is provided with the screw fixing hole for installing cover plate.
5. produce a method for the family casing of the integrated molding described in claim 1, it is characterized in that: comprise the steps:
The first step: using the coiled material uncoiling on material shelf as raw materials for production, and then leveling, send into pay-off, and described coiled material controls to send into blanking apparatus by described pay-off;
Second step: described blanking apparatus adopts the mode of combined dies to carry out stamping-out to described coiled material according to designing requirement, and the sheet material after stamping-out is sent into spray equipment;
3rd step: after described spray equipment sprays one deck antiseptic oil on described sheet material, sends described sheet material into device for rolling and molding;
4th step: described device for rolling and molding carries out roll-in by eight groups of roll shape combination dies to described sheet material, completes in described bulkhead, described plug buttcover plate and described plug and bends between bent plate, and described sheet material is sent into shearing device;
5th step: described shearing device cuts off described sheet material in the mode of 45 degree of oblique tangents, and described sheet material is sent into apparatus for bending;
6th step: the mode of described apparatus for bending employing compound die completes the bending between described side plate and described side plate buttcover plate, and described sheet material is sent into flange cover buckle device;
7th step: it is meshing that the described lock ear between described side plate and described bulkhead is carried out bending by described flange cover buckle device.
6. the method for the family casing that production integration according to claim 5 is shaping, is characterized in that: described pay-off, described blanking apparatus, described spray equipment, described device for rolling and molding, described shearing device, described apparatus for bending and described flange cover buckle device is all by the PLC programming Control of exchange.
7. the method for the family casing that production integration according to claim 6 is shaping, is characterized in that: described pay-off is provided with the optical inductor for controlling feed opportunity and speed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510657911.6A CN105391008A (en) | 2015-10-13 | 2015-10-13 | Integrated formed household box and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510657911.6A CN105391008A (en) | 2015-10-13 | 2015-10-13 | Integrated formed household box and production method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105391008A true CN105391008A (en) | 2016-03-09 |
Family
ID=55422978
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510657911.6A Pending CN105391008A (en) | 2015-10-13 | 2015-10-13 | Integrated formed household box and production method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105391008A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106875854A (en) * | 2017-03-02 | 2017-06-20 | 利亚德电视技术有限公司 | LED display casing module ballistic support device |
| CN108560205A (en) * | 2018-06-13 | 2018-09-21 | 海信（山东）冰箱有限公司 | A kind of body structure and washing machine of tumbling-box washing machine |
| CN109414749A (en) * | 2016-06-21 | 2019-03-01 | 大陆-特韦斯股份有限公司 | The method for producing a container |
| CN109647973A (en) * | 2018-12-10 | 2019-04-19 | 蚌埠依爱电子科技有限责任公司 | Vertical punching deburring method |
| CN114192618A (en) * | 2021-11-17 | 2022-03-18 | 浙江长方形科技有限公司 | Sheet metal cabinet forming device |
| GB2615116A (en) * | 2022-01-28 | 2023-08-02 | Electrix International Ltd | A method and template for creating a component for an enclosure |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2850202A (en) * | 1956-03-14 | 1958-09-02 | Appleton Electric Co | Outlet box and method of manufacture of the same |
| CN202062212U (en) * | 2011-04-14 | 2011-12-07 | 崔衍亮 | Cold-bending molding equipment for solar tail box |
| CN202573001U (en) * | 2012-05-15 | 2012-12-05 | 苏州汉丰新材料有限公司 | Full-automatic one-step method sheet former |
| CN203026896U (en) * | 2013-01-08 | 2013-06-26 | 东莞市起航五金电器有限公司 | Connecting box body |
-
2015
- 2015-10-13 CN CN201510657911.6A patent/CN105391008A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2850202A (en) * | 1956-03-14 | 1958-09-02 | Appleton Electric Co | Outlet box and method of manufacture of the same |
| CN202062212U (en) * | 2011-04-14 | 2011-12-07 | 崔衍亮 | Cold-bending molding equipment for solar tail box |
| CN202573001U (en) * | 2012-05-15 | 2012-12-05 | 苏州汉丰新材料有限公司 | Full-automatic one-step method sheet former |
| CN203026896U (en) * | 2013-01-08 | 2013-06-26 | 东莞市起航五金电器有限公司 | Connecting box body |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109414749A (en) * | 2016-06-21 | 2019-03-01 | 大陆-特韦斯股份有限公司 | The method for producing a container |
| US11318524B2 (en) | 2016-06-21 | 2022-05-03 | Continental Teves Ag & Co. Ohg | Method for producing a container |
| CN106875854A (en) * | 2017-03-02 | 2017-06-20 | 利亚德电视技术有限公司 | LED display casing module ballistic support device |
| CN106875854B (en) * | 2017-03-02 | 2023-12-05 | 利亚德电视技术有限公司 | Protective supporting device for LED display screen box module |
| CN108560205A (en) * | 2018-06-13 | 2018-09-21 | 海信（山东）冰箱有限公司 | A kind of body structure and washing machine of tumbling-box washing machine |
| CN109647973A (en) * | 2018-12-10 | 2019-04-19 | 蚌埠依爱电子科技有限责任公司 | Vertical punching deburring method |
| CN114192618A (en) * | 2021-11-17 | 2022-03-18 | 浙江长方形科技有限公司 | Sheet metal cabinet forming device |
| GB2615116A (en) * | 2022-01-28 | 2023-08-02 | Electrix International Ltd | A method and template for creating a component for an enclosure |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160309 |
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| RJ01 | Rejection of invention patent application after publication |