A kind of polyimide resin of cyano-containing and preparing the application covered in Copper Foil
Technical field
The invention belongs to and cover Copper Foil technical field, be specifically related to a kind of polyimide resin of cyano-containing and the application in preparation two layers of adhesive-free single or double flexible copper-clad paper tinsel thereof.
Background technology
Flexible copper clad foil (FCCL) can be divided into three layers of flexible copper-clad paper tinsel (3L-FCCL) and two layers of flexible copper-clad paper tinsel (2L-FCCL) by structure, 3L-FCCL is by Copper Foil, sizing agent and resin basement membrane are formed, it is commercial flexible copper-clad paper tinsel classification the earliest, wherein adhesive layer is important integral part, it directly affects the performance and used life of product, in 3L-FCCL industry, sizing agent mainly divides acrylic acid or the like sizing agent and epoxy resin adhesive two major sect at present, but no matter be acrylic acid or the like sizing agent or epoxy resin adhesive, its life-time service temperature is no more than 150 degree, and high temperature is easily aging, this significantly limit the work-ing life of FCCL.2L-FCCL is only made up of Copper Foil and resin basement membrane, avoid because of sizing agent exist FCCL is occurred the high temperature situation that easily aging, work-ing life is short occurs, simplify preparation technology and the flow process of FCCL, but, this simultaneously also requires to have strong sticking power and low linear expansivity between 2L-FCCL resin basement membrane own and copper foil base material, avoids boning loosely, phenomenon generation that flexure, warpage, basement membrane come off.
Current 2L-FCCL resin base rete polyimide resin used divides thermoset polyimide resin (PI) and thermoplastic polyimide resin (TPI), the former thermostability, mechanical property are excellent, but and viscosifying power is little between metal base, sticking power is lower and snappiness not enough, the latter and metal base sticking power stronger, but the thermotolerance covering Copper Foil prepared by the existence of flexible group makes is relative with mechanical property on the low side, report that having people to adopt the mode of thermoplasticity and Thermocurable polyimide combination and be pressed into covers Copper Foil (WO2007083526A1), namely at the two sided coatings thermoplastic polyimide resin of Thermocurable polyimide, two-sided adhesive-free flexible copper-clad paper tinsel is hot pressed into two sides Copper Foil, both the sticking power between resin basement membrane and Copper Foil had been enhanced in theory, in turn ensure that the thermotolerance of resin layer self, mechanical property and dimensional stability, but adopt the mode of PI and TPI combination can only prepare double-faced flexible and cover Copper Foil, and PI and TPI interlayer thermal expansivity (CTE) difference is larger, cover Copper Foil, when soldering process, layering plate bursting phenomenon can occur.
Summary of the invention
First technical problem that the present invention will solve is to provide a kind of polyimide resin of cyano-containing, and this material has high adhesivity, low linear expansivity and good mechanical stability concurrently, extends its life cycle.
The polyimide resin of a kind of cyano-containing of the present invention, its structural formula is as follows:
Wherein a+b+c=1, and 0<a<1,0≤b<1,0≤c<1, M are the integer of 10 ~ 200;
Wherein Ar can be one of following structure,
R
1for-H or-CN, R
2for-H or-CN, and R
1and R
2one is had at least for-CN, i.e. R in group
1and R
2can not be-H simultaneously.
Wherein Ar ' is one of following structure,
Wherein X is one of following structure,
Wherein Y is one of following structure,
Second technical problem that the present invention will solve is that the polyimide resin preparation of this cyano-containing of application has two layers of adhesive-free one side (two-sided) flexible clad-copper laminate, this flexible copper-clad paper tinsel has high adhesivity and has low linear expansivity concurrently, excellent dimensional stability and thermotolerance, do not bend, the features such as resistance to bending.
Two layers of adhesive-free one side flexible copper-clad paper tinsel of the present invention, it is made up of Copper Foil and the PI resin layer be overlying on Copper Foil; Two layers of adhesive-free double-faced flexible of the present invention cover Copper Foil, its by Copper Foil, be overlying on PI resin layer on Copper Foil and the Copper Foil be overlying on PI resin layer forms; PI resin layer is the polyimide resin of cyano-containing of the present invention, and PI resin layer thickness is 20 ~ 100 μm, and Copper Foil is rolled copper foil or electrolytic copper foil, and thickness is 20 ~ 80 μm.This resin layer utilizes the adhesion property between the strong polar interaction of cyano group and soft segment raising PI layer and Copper Foil, adding of rigid chain segment, the suitable linear expansivity reducing PI layer self.
Present invention also offers a kind of preparation method of two layers of adhesive-free one side (two-sided) flexible copper-clad paper tinsel, its step is as follows:
1) copper foil surface is carried out pre-treatment, first Copper Foil is invaded and steep in CH
2cl
2in, supersound process 0.5 ~ 1h removes copper foil surface grease, is put in by the Copper Foil soaked in 0.2 ~ 1.0mol/L dilute sulphuric acid and soaks the oxide compound that 3 ~ 5h removes copper foil surface, and with distillation washing 3 ~ 4 times, dehydrated alcohol washes 2 ~ 3 times, dries;
2) under anhydrous, nitrogen environment, cyano-containing diamines, rigid structure diamines and flexible structure diamines are dissolved in polar aprotic solvent, 24 ~ 48h is stirred at adding the dianhydride 0 DEG C ~ 80 DEG C of above-mentioned three kinds of diamines molar weight sums, carry out terpolymer and obtain polyamic acid (PAA) solution, gained PAA solution is diluted, after dilution, the concentration of PAA solution is 0.074g/mL ~ 0.2g/mL, then carries out the process of elimination bubble;
3) by the PAA solution coat after dilution in step 1) on pretreated clean Copper Foil, be transferred to vacuum or inert gas environment after dry (pre-imidization) at 60 ~ 160 DEG C under (nitrogen, argon gas), at 180 ~ 350 DEG C, hot imidization is carried out in process, then Copper Foil is taken out after Temperature fall to room temperature, thus obtaining the one side flexible copper-clad paper tinsel of two layers of (copper foil layer and PI resin layer) adhesive-free, the thickness range of copper foil surface resin layer is 20 ~ 100 μm.
4) another step 1 is got) pretreated clean Copper Foil, overlay on step 3) on the resin face of the one side flexible copper-clad paper tinsel of gained, be pressed into two layers of adhesive-free double-faced flexible through pressure sintering and cover Copper Foil.
Preparing flexible copper-clad paper tinsel PI resin layer polar aprotic solvent used in the present invention is N, N-N,N-DIMETHYLACETAMIDE, N, dinethylformamide, dimethyl sulfoxide (DMSO), N-Methyl pyrrolidone wherein any one, PAA dilutes solvent for use should be identical with solvent for use during polymerization.Preparation PI resin layer diamine monomer used is cyano-containing diamines (Isosorbide-5-Nitrae-two (amino-2 cyano-benzene oxygens of 4-) biphenyl, Isosorbide-5-Nitrae-two (amino-2, the 6-dicyano phenoxy groups of 4-) biphenyl) in any one, rigid structure diamines (benzidine, terphenyl diamines, 4,4 '-diamino-2,2 '-dicyanobiphenyl, 4,4 '-diamino-2,2 '-dimethyl diphenyl etc.) in any one and flexible structure diamines (diphenyldiamine, 2,2-bis-(4 aminophenyl) propane, 2,2-bis-(4 aminophenyl) HFC-236fa, Isosorbide-5-Nitrae-two (4-amino-benzene oxygen) benzene, 4,4-diaminodiphenylsulfone(DDS)) in any one, dianhydride used is pyromellitic acid anhydride, oxydiphthalic, 3,3 ', 4,4 '-BPDA, hexafluorodianhydride, benzophenone tetracarboxylic dianhydride, described Isosorbide-5-Nitrae-two (amino-2 cyano-benzene oxygens of 4-) biphenyl, Isosorbide-5-Nitrae-two (amino-2, the 6-dicyano phenoxy groups of 4-) biphenyl synthetic method is with reference to patent CN104277458A, and other raw materials are all buys commercial gained.
The PAA solution be polymerized is carried out eliminating bubble process and can adopt following several mode: 1) room temperature leaves standstill 10 ~ 30h in clean, dry environment, 2) in the baking oven of cleaning, keep temperature 40 ~ 50 DEG C to leave standstill 5 ~ 7h, 3) leave standstill 1 ~ 2h after supersound process 2 ~ 3h, above three kinds of modes all can eliminate bubble.
Adopt pressure sintering to prepare double-faced flexible by one side flexible copper-clad paper tinsel in the present invention and cover Copper Foil, in preparation process, keep temperature to be 300 DEG C ~ 350 DEG C, hot pressing 20 ~ 30min under 5 ~ 10MPa pressure condition, annealing cools shaping.
The present invention adopts the polyimide structures of hard and soft chain combination and successfully will be successfully applied to two layers of adhesive-free polyimide flex containing side chain cyano group and hard and soft chain structure polyimide covers Copper Foil, gained covers Copper Foil and has the following advantages: (1) polyimide resin layer and copper coin (Copper Foil) base material directly laminating and bond firmly, resin layer self has very low linear expansivity, avoid interlayer (PI resin layer and copper foil layer) CTE value and differ the demixing phenomenon caused more greatly, there is not curling, obscission with Copper Foil is laminating, extend the work-ing life covering Copper Foil.(2) polyimide resin layer self possesses excellent thermotolerance, erosion resistance, electrical insulation capability, good dimensional stability and mechanical property, and this has widened the environment for use covering Copper Foil greatly.(3) use the polyimide resin layer of cyano-containing, utilize the strong polar interaction between cyano group and metal copper ion, adopt the mode film forming directly applied at copper coin (paper tinsel) base material, easily control polyimide resin layer thickness and homogeneity.
Accompanying drawing explanation
Fig. 1: corresponding to embodiment 1, work as a=0.4, b=0.3, c=0.3, band garden circle Ar ' is 3,3 ', 4, the flexible copper-clad paper tinsel PI layer infrared spectrogram in 4 '-BPDA during structure, i.e. the structure spectrogram of PI-1;
Embodiment
Below in conjunction with embodiment, the present invention will be described, but be not limited thereto, and all equivalences done according to the content of the present patent application the scope of the claims change and modify, and all should be technology category of the present invention.
Embodiment 1
The present embodiment is preparation two layers of adhesive-free one side flexible copper-clad paper tinsel, when Ar is biphenyl structural in PI Rotating fields general formula, X is biphenyl structural, and Y is phenyl ether structure, and the Ar ' of zone circle is 3,3 ', 4,4 '-BPDA structure, a=0.4, polyamic acid (PAA) when b=0.3, c=0.3 and flexible copper clad material.
1) copper foil surface is carried out pre-treatment, first Copper Foil is invaded and steep in CH
2cl
2in, supersound process 0.5h removes copper foil surface grease, is put in by the Copper Foil soaked in 0.5mol/L dilute sulphuric acid and soaks the oxide compound that 4h removes copper foil surface, and with distillation washing 3 times, dehydrated alcohol washes 3 times, dries;
2) preparation of PAA solution
Take 1, 4-bis-(amino-2 cyano-benzene oxygens of 4-) biphenyl 0.8369g (2mmol), p-diaminodiphenyl 0.2764g (1.5mmol), diphenyldiamine 0.3004g (1.5mmol) room-temperature dissolution is in the N of 17.4mL, N-dimethylacetamide solution (15% DMAC dropped into by system quality solid content), stir 10min until completely dissolved, 3 are added to reaction flask, 3 ', 4, 4 '-BPDA (BPDA) 1.4711g (5mmol), holder ties up to anhydrous, clean and be carry out under nitrogen environment, stirring at room temperature 40h, be now the liquid of pale yellow transparent thickness in reaction flask, stir after 3h in cleaning through DMAC dilution, dry, left at room temperature 24h, obtain PAA solution, concentration is 0.074g/mL, to after gained PAA solution supersound process 2h in cleaning, dry place leaves standstill 2h to remove bubble.
3) preparation of two layers of adhesive-free flexible copper-clad paper tinsel
Get step 1) process obtain thick be the smooth rolled copper foil (electrolytic copper foil) of 20 μm, above PAA dissolution homogeneity is coated in, the two layers of adhesive-free flexible copper-clad paper tinsel PI layer thickness controlling to obtain after coating PAA liquor capacity addition makes final imidization are 20 μm, by being converted into quality with PAA liquor capacity, Copper Foil area is known, then PI layer thickness is controlled), the Copper Foil of coating PAA solution is transferred to cleaning, dry, smooth environment carries out drying by following program, 60 DEG C of dry 12h, 80 DEG C of dry 12h, 100 DEG C of dry 2h, 120 DEG C of dry 2h, 150 DEG C of dry 1h, be transferred to vacuum environment, carry out high temperature imidization program, 180 DEG C of process 0.5h, 210 DEG C of process 0.5h, 240 DEG C of process 0.5h, 270 DEG C of process 0.5h, 300 DEG C of process 0.5h, naturally cool to room temperature, obtain two layers of adhesive-free one side flexible copper-clad paper tinsel, called after PI-1, its PI Rotating fields formula following (M is the integer of 10 to 200):
Respectively as shown in Table 1 and Table 2, the performances such as stripping strength are as shown in table 3 for its mechanical property and thermal property.
Embodiment 2
With reference to embodiment 1, take 1, 4-bis-(amino-2 cyano-benzene oxygens of 4-) biphenyl 8.369g (20mmol), p-diaminodiphenyl 2.764g (15mmol), diphenyldiamine 3.004g (15mmol) room-temperature dissolution is in the N of 174mL, N-dimethylacetamide solution (15% DMAC dropped into by system quality solid content), stir 20min until completely dissolved, 3 are added to reaction flask, 3 ', 4, 4 '-BPDA 14.711g (50mmol), holder ties up to anhydrous, clean and be carry out under nitrogen environment, 0 DEG C is stirred 48h, be now the liquid of pale yellow transparent thickness in reaction flask, stir after 4h in cleaning through DMAC dilution, dry, left at room temperature 24h, obtain PAA solution, concentration is 0.074g/ml.
Following step, according to the operation of embodiment 1, obtains two layers of adhesive-free one side flexible copper-clad paper tinsel, gained flexible copper-clad paper tinsel performance perameter and PI layer performance perameter consistent with embodiment 1.
Embodiment 3
With reference to embodiment 1, 2) in step by N, N-N,N-DIMETHYLACETAMIDE (DMAC) solution replaces with N-Methyl pyrrolidone, add-on is 15.9mL (15% DMAC dropped into by system quality solid content), all the other operations are consistent, proceed to 3) step time, the Copper Foil being coated with PAA solution is transferred to cleaning, dry, smooth environment carries out drying by following program, 60 DEG C of dry 24h, 80 DEG C of dry 24h, 120 DEG C of dry 2h, 150 DEG C of dry 1h, all the other operations are consistent, obtain two layers of adhesive-free one side flexible copper-clad paper tinsel, compared with embodiment 1, gained flexible copper-clad paper tinsel PI resin layer linear expansivity slightly raises, CTE value is 33.24ppm/K.
By above-mentioned gained two layers of adhesive-free one side flexible copper-clad foil resin face and thick be the smooth rolled copper foil (electrolytic copper foil of 20 μm, embodiment 1 step 1) obtain) under 20MPa pressure condition, 320 DEG C of continuous hot-press 20min obtain two layers of adhesive-free double-faced flexible and cover Copper Foil (FCCL), PI resin layer and Copper Foil adhesive property excellence, deflection degree is 0.
Embodiment 4
With reference to embodiment 1, 2) step operation is consistent with embodiment 1, 3) in step, gained pale yellow transparent PAA solution is coated in through pretreated thick be on the rolled copper foil (electrolytic copper foil) of 20 μm, control coating PAA liquor capacity addition make the final two layers of adhesive-free flexible copper-clad paper tinsel PI layer thickness obtained be 100 μm (by being converted into quality with PAA liquor capacity, Copper Foil area is known, then PI layer thickness is controlled), the Copper Foil of coating PAA solution is transferred to cleaning, dry, smooth environment carries out drying by following program, 60 DEG C of dry 12h, 80 DEG C of dry 12h, 120 DEG C of dry 2h, 150 DEG C of dry 1h, be transferred to vacuum environment and carry out high temperature imidization program, 180 DEG C of process 0.5h, 250 DEG C of process 0.5h, 300 DEG C of process 0.5h, naturally cool to room temperature, obtain two layers of adhesive-free one side flexible copper-clad paper tinsel, its PI resin layer linear expansivity slightly raises, CTE value is 34.85ppm/K.
Embodiment 5
With reference to embodiment 1, preparation is when in PI Rotating fields general formula, and Ar is biphenyl structural, and X is biphenyl structural, and Y is phenyl ether structure, and Ar ' is 3,3 ', 4,4 '-BPDA structure, polyamic acid when a=0.4, b=0.4, c=0.2 and flexible copper clad material.
1) 1 is taken in step, 4-bis-(amino-2 cyano-benzene oxygens of 4-) biphenyl 0.8369g (2mmol), p-diaminodiphenyl 0.3685g (2mmol), diphenyldiamine 0.2002g (1mmol) room-temperature dissolution is in the DMAC of 17.8mL, stir 10-15min until completely dissolved, 3 are added to reaction flask, 3 ', 4, 4 '-BPDA 1.4711g (5mmol), holder ties up to anhydrous, clean and be carry out under nitrogen environment, stirring at room temperature 40h, be now the liquid of pale yellow transparent thickness in reaction flask, stir after 3h in cleaning through DMAC dilution, dry, left at room temperature 24h, obtain PAA solution.Flexible copper clad foil preparation process is with in embodiment 1 2) step operates consistent, and finally obtain two layers of adhesive-free one side flexible copper-clad paper tinsel, called after PI-2, PI Rotating fields formula is as follows:
Its mechanical property and thermal property, respectively as table 1 and table 2, cover Copper Foil performance as shown in table 3.
Embodiment 6
With reference to embodiment 1, only by Ar ' by 3,3 ', 4,4 '-BPDA (BPDA) structure replaces with pyromellitic dianhydride (PMDA), its add-on is 1.0906g, the addition of system Semi-polarity aprotic solvent DMAC is 15.1mL (15% DMAC dropped into by system quality solid content), all the other operations are consistent with embodiment 1,3) in step, operation and embodiment 1 operate and are consistent, finally obtain two layers of adhesive-free one side flexible copper-clad paper tinsel, called after PI-3, PI Rotating fields skeleton symbol is as follows:
With infrared spectra, structural characterization is carried out to it, as shown in Figure 1.
Its mechanical property and thermal property, respectively as table 1 and table 2, cover Copper Foil performance as shown in table 3.
Embodiment 7 (comparative example one)
The present embodiment is when Ar is biphenyl structural in preparation two layers of adhesive-free one side flexible copper-clad paper tinsel PI Rotating fields general formula, X is biphenyl structural, Y is phenyl ether structure, Ar ' is 3,3 ', 4,4 '-BPDA structure, polyamic acid (PAA) when a=0.5, b=0.5, c=0 and flexible copper clad material.
With reference to embodiment 1,2) in step 1,4-bis-(amino-2 cyano-benzene oxygens of 4-) biphenyl add-on is 1.0463g (2.5mmol), p-diaminodiphenyl add-on is 0.4606g (2.5mmol), be dissolved in the DMAC solution of 17.9mL and (calculate by 15% of system quality solid content), all the other operations are consistent with embodiment 1,3) in step, operation and embodiment 1 are consistent, finally obtain two layers of adhesive-free one side flexible copper-clad paper tinsel, called after PI-a, its PI Rotating fields is as follows:
Its mechanical property and thermal property, respectively as table 1 and table 2, cover Copper Foil performance as shown in table 3.
Embodiment 8
With reference to embodiment 8, only by Ar ' by 3,3 ', 4,4 '-BPDA structure replaces with pyromellitic dianhydride (PMDA) structure, its add-on is 1.0906g (5mmol), the addition of system Semi-polarity aprotic solvent DMAC is 15.6mL (calculating by 15% of system quality solid content), and all the other operations are consistent with embodiment 8, finally obtain two layers of adhesive-free one side flexible copper-clad paper tinsel, called after PI-b, its PI Rotating fields is as follows:
Its mechanical property and thermal property, respectively as table 1 and table 2, cover Copper Foil performance as shown in table 3.
Embodiment 9 (comparative example two)
The present embodiment is when Ar is biphenyl structural in preparation two layers of adhesive-free one side flexible copper-clad paper tinsel PI Rotating fields general formula, X is biphenyl structural, Y is phenyl ether structure, Ar ' is 3,3 ', 4,4 '-BPDA structure, polyamic acid (PAA) when a=0.5, b=0, c=0.5 and flexible copper clad material.
With reference to embodiment 1,2) in step 1,4-bis-(amino-2 cyano-benzene oxygens of 4-) biphenyl add-on is 1.0463g (2.5mmol), the add-on of diphenyldiamine is 0.5006g (2.5mmol), the addition of system Semi-polarity aprotic solvent DMAC is 18.2mL (calculating by 15% of system quality solid content), all the other operations are consistent with embodiment 1,3) in step flexible copper-clad paper tinsel preparation process and operation and embodiment 1 be consistent, finally obtain two layers of adhesive-free one side flexible copper-clad paper tinsel, called after PI-c, its PI Rotating fields is as follows:
Its mechanical property and thermal property, respectively as table 1 and table 2, cover Copper Foil performance as shown in table 3.
Embodiment 10
With reference to embodiment 10, only by Ar ' by 3,3 ', 4,4 '-BPDA structure replaces with pyromellitic dianhydride (PMDA) structure, its add-on is 1.0906g (5mmol), the addition of system Semi-polarity aprotic solvent DMAC is 15.9mL (calculating by 15% of system quality solid content), and all the other operations are consistent with embodiment 10, finally obtain two layers of adhesive-free one side flexible copper-clad paper tinsel, called after PI-d, its PI Rotating fields is as follows:
Its mechanical property and thermal property, respectively as table 1 and table 2, cover Copper Foil performance as shown in table 3.
Table 1: two layers of adhesive-free flexible copper-clad paper tinsel PI layer mechanical property
As table 1, Mechanics Performance Testing adopts Shimadzu Corporation AG-I type universal testing machine, and rate of extension 8mm/min, under room temperature condition.
Table 2: two layers of adhesive-free flexible copper-clad paper tinsel PI layer thermal characteristics
Wherein Tg, Td, CTE represent 5% thermal weight loss temperature and linear expansivity under second-order transition temperature, condition of nitrogen gas respectively, wherein Tg test condition is lower 100 DEG C ~ 350 DEG C of condition of nitrogen gas, 10 DEG C/min temperature rise rate, Td test condition is lower 100 DEG C ~ 800 DEG C of condition of nitrogen gas, 10 DEG C/min temperature rise rate, CTE test condition is lower 0 DEG C ~ 350 DEG C of condition of nitrogen gas, 10 DEG C/min temperature rise rate.
Table 3: the properties of flexible copper-clad paper tinsel
As shown in table 3, in table, data test method is as follows:
(1) 90 degree of peel strength tester device is Shimadzu Corporation AG-I type universal testing machine, and detachment rate is 8mm/min, under room temperature condition.
(2) during deflection degree test, flexible copper clad material is cut into the standard of 100 × 100cm, places in the tiling of level place, measure the curling mean value in standard four limit.
(3) water-intake rate adopts GB/T1034-2008 standard to carry out water-intake rate test, namely under room temperature, polyimide overlay film is invaded in distilled water bubble 24h, takes out and dry film surface, according to calculating water-intake rate of poor quality before and after immersion.
(4) flame retardant properties adopts UL94 standard.
(5) specific inductivity and volume specific resistance testing tool are 4294 precise impedance analysers, and by resin layer test zone surface smear silver slurry, test frequency is 10
3~ 10
7hz, under room temperature condition.