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CN105281634B - A kind of motor demagnetization method and device - Google Patents

A kind of motor demagnetization method and device Download PDF

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Publication number
CN105281634B
CN105281634B CN201410347335.0A CN201410347335A CN105281634B CN 105281634 B CN105281634 B CN 105281634B CN 201410347335 A CN201410347335 A CN 201410347335A CN 105281634 B CN105281634 B CN 105281634B
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motor
demagnetization
current value
frequency converter
set current
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CN105281634A (en
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刘颖钊
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Suzhou Weichuang Electrical Technology Co., Ltd.
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SUZHOU WEICHUANG ELECTRICAL EQUIPMENT TECHNOLOGY Co Ltd
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Abstract

The present invention relates to motor demagnetization technical field, the present invention provides a kind of motor demagnetization method and device, motor demagnetization method and comprised the following steps:When motor stopping, demagnetization processing is carried out to motor, in motor in degaussing process, feedback current on the dc bus of motor is detected, and judge whether feedback current is more than the first pre-set current value, when feedback current is less than the first pre-set current value, continue to carry out motor demagnetization processing until motor completes demagnetization, when feedback current is more than the first pre-set current value, the upper and lower bridge arm switching tube of frequency converter is closed in preset time, circulation performs abovementioned steps, until complete demagnetization, realize and controlled current flow controllable to time of motor demagnetization, and the erasing time can be manually set as needed, motor by demagnetization quickly enters rotating speed tracking, not only reduce the stand-by period of rotating speed tracking, the reliability of rotating speed tracking is also improved simultaneously.

Description

A kind of motor demagnetization method and device
Technical field
The present invention relates to motor demagnetization technical field, more particularly to motor demagnetization method and device.
Background technology
When being started using transducer drive asynchronous machine, it is possible to run into the situation that motor is in rotation status.If become Frequency device, which now normally starts, to cause the failures such as excessively stream or overload because slip is excessive.Chased after so being designed with rotating speed on frequency converter Track function, specific is exactly the actual speed for being detected by hardware circuit motor, is started since the frequency.But increase is above-mentioned Hardware circuit can increase cost, for the machine of small-power low price, occupy many costs, in addition in increase State hardware circuit while interference can be increased in fabric swatch, make equipment can not normal operation.In order to solve the above problems, many producers The method for beginning to use software rotating speed to follow the trail of, but due to still having remanent magnetism after motor stopping, it is necessary to wait for a period of time, etc. Remanent magnetism reduce after can just start software rotating speed tracking, efficiency can be caused low, and remanent magnetism number it is different when, wait when Between also differ, to software rotating speed tracking bring many uncertainties, greatly reduce software rotating speed tracking reliability. In summary, need to wait remanent magnetism just to start the tracking of software rotating speed after reducing after motor stopping being in the prior art present, lead The problem of causing the reliability of software rotating speed tracking low.
The content of the invention
It is an object of the invention to provide a kind of motor demagnetization method and device, it is intended to solves for prior art in motor Need to wait remanent magnetism just to start the tracking of software rotating speed after reducing after shutdown, the reliability for causing software rotating speed to be followed the trail of is low to ask Topic.
The present invention is achieved in that a kind of motor demagnetization method, and the motor works under the control of frequency converter, described Motor demagnetization method comprises the following steps:
A. when motor stopping, demagnetization processing is carried out to motor;
B. in the motor in degaussing process, the feedback current on the dc bus of motor is detected, and judges Whether the feedback current is more than the first pre-set current value;
C. when the feedback current is less than first pre-set current value, continue to carry out the motor demagnetization processing directly Demagnetization is completed to the motor;
D. when the feedback current is more than first pre-set current value, the frequency converter is closed in preset time Upper and lower bridge arm switching tube, return and perform the step A.
In the step A to motor carry out demagnetization processing the step of be specially:
The upper and lower bridge arm switching tube for driving frequency converter according to predetermined duty cycle turns on, to carry out demagnetization processing to motor.
The predetermined duty cycle is 50%.
Continue to carry out motor demagnetization processing until the motor is specially the step of completing demagnetization in the step C:
E. judge whether the feedback current is less than the second pre-set current value;
F. when the feedback current is more than second pre-set current value, continue to carry out demagnetization processing to the motor, And return and perform step E;
G. when the feedback current is less than second pre-set current value, the upper and lower bridge arm switch of the frequency converter is closed Pipe.
First pre-set current value is the rated current of frequency converter;
Second pre-set current value is the 30% of the rated current of frequency converter.
Another embodiment of the present invention provides a kind of motor degaussing gear, and the motor works under the control of frequency converter, The motor degaussing gear includes:
Driver element, for carrying out demagnetization processing to motor in motor stopping;
Current detecting unit, in the motor in degaussing process, to the feedback current on the dc bus of motor Detected;
Judging unit, for judging whether the feedback current is more than the first pre-set current value, when the feedback current is small When first pre-set current value, continue to carry out motor demagnetization processing until the motor completes demagnetization;When the feedback When electric current is more than first pre-set current value, the driver element is driven to close the upper and lower of the frequency converter in preset time Bridge arm switching tube, then drive the driver element to start working.
The driver element carries out demagnetization processing to motor:
The upper and lower bridge arm switching tube for driving frequency converter according to predetermined duty cycle turns on, to carry out demagnetization processing to motor.
The predetermined duty cycle is 50%.
The judging unit is judged when the feedback current is less than the first pre-set current value, continues to carry out demagnetization to motor Processing is until motor completion demagnetization is specially:
Judge whether the feedback current is less than the second pre-set current value;
When the feedback current is more than second pre-set current value, continue to carry out demagnetization processing to the motor;
When the feedback current is less than second pre-set current value, the driver element is driven to close the frequency converter Upper and lower bridge arm switching tube.
First pre-set current value is the rated current of frequency converter;
Second pre-set current value is the 30% of the rated current of frequency converter.
The present invention provides a kind of motor demagnetization method and device, by control the IGBT of frequency converter realize the time it is controllable with And controlled current flow, the erasing time can be manually set as needed, and 0.07- will be set as the erasing time according to the size of remanent magnetism automatically Between 0.3 second, the motor by demagnetization quickly enters rotating speed tracking, not only reduces the stand-by period of rotating speed tracking, while Improve the reliability of rotating speed tracking.
Brief description of the drawings
Technical scheme in order to illustrate the embodiments of the present invention more clearly, below will be to embodiment or description of the prior art In the required accompanying drawing used be briefly described, it should be apparent that, drawings in the following description be only the present invention some Embodiment, for those of ordinary skill in the art, without having to pay creative labor, can also be according to these Accompanying drawing obtains other accompanying drawings.
Fig. 1 is the flow chart for the motor demagnetization method that an embodiment of the present invention provides;
Fig. 2 is the flow chart for the motor demagnetization method that another embodiment of the present invention provides;
Fig. 3 is the electric moter voltage waveform diagram for not carrying out demagnetization in the prior art;
Fig. 4 is the electric moter voltage waveform diagram for the motor demagnetization method that another embodiment of the present invention provides;
Fig. 5 is the structural representation for the motor degaussing gear that another embodiment of the present invention provides.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.
In order to illustrate technical scheme, illustrated below by specific embodiment.
An embodiment of the present invention provides a kind of motor demagnetization method, as shown in figure 1, motor demagnetization method includes following step Suddenly:
S101. when motor stopping, demagnetization processing is carried out to motor;
S102. in motor in degaussing process, the feedback current on the dc bus of motor is detected, and judged anti- Whether supply current is more than the first pre-set current value;
S103. when feedback current is less than the first pre-set current value, continue to carry out motor demagnetization processing until motor is complete Into demagnetization;
S104. when feedback current is more than the first pre-set current value, the upper and lower bridge arm of frequency converter is closed in preset time Switching tube, return and perform step S101.
In step S101, it is specially to the step of motor progress demagnetization processing:Frequency converter is driven according to predetermined duty cycle Upper and lower bridge arm switching tube conducting, with to motor carry out demagnetization processing.
In step S101, motor can produce three-phase sine wave voltage signal when shutting down, and receive three-phase sine wave voltage Signal, and drive signal is produced after handling three-phase sine wave voltage signal, drive the upper and lower bridge arm switching tube of frequency converter Conducting turns on according to predetermined dutycycle, to carry out demagnetization to motor.
Preferably, it is that the 50% upper bridge arm of driving and lower bridge arm turn on according to predetermined duty cycle in step S101.
In step s 102, when carrying out demagnetization to motor, the remanent magnetism on motor can be fed back on frequency changer direct current bus Or accelerate consumption on motor, now, the feedback current on dc bus is detected, and it is pre- to judge whether feedback current is more than first If current value.
Preferably, the first pre-set current value is the rated current of frequency converter.
In step s 103, continue to carry out motor demagnetization processing until motor is specially the step of completing demagnetization:
S201. judge whether feedback current is less than the second pre-set current value;
S202. when feedback current is more than the second pre-set current value, continue to carry out demagnetization processing to motor, and return to execution Step S201;
S203. when feedback current is less than the second pre-set current value, the upper and lower bridge arm switching tube of frequency converter, completion pair are closed The demagnetization of motor.
In step S201, step S202 and step S203, it is preferred that the second pre-set current value is frequency converter rated current 30%.
In step S203, when feedback current is less than the second pre-set current value, that is, confirm to complete demagnetization, can be according to setting Determine the size control erasing time of remanent magnetism, avoid in the prior art due to not can determine that remanent magnetism number, and can not determine The problem of time treated brings many uncertainties to the tracking of software rotating speed.
When existing big wound AC70-132KW frequency converters drive 132KW motor operations, by testing normal 132KW motors Freely shut down when running to 50Hz, it is necessary to, it is necessary to wait 5-7 seconds could thoroughly eliminate motor when the tracking of software rotating speed is restarted Remanent magnetism, if starting motor by force, frequency converter overcurrent or tracking are may result in less than frequency.The present invention is applied into the motor On, using the demagnetization function in the present invention, the process of demagnetization continue for 0.3 second, and the electric current in degaussing process continues in frequency converter Within 1.2 times of rated current, complete the process of whole rotating speed trackings only need to improve rotating speed tracking less than the time of 1 second Reliability and real-time.
Implement the present invention on AC70-55kw frequency converters again, the erasing time is only 0.07 second, and electric current is also in controlled range It is interior.
Identical experiment is done in AC70 complete serieses 0.75kw-400kw machine again, experiment effect proves the present invention There is extraordinary effect in terms of reliability and real-time to improving the tracking of software rotating speed.
As shown in Figure 3 and Figure 4, the voltage oscillogram for the stand-by period that improper startup and normal demagnetization start is given.
It is voltage-duration when this waveform is not turned on demagnetization function in Fig. 3, it is necessary to wait voltage to be reduced to relatively low journey Degree can just carry out rotating speed tracking and start, and otherwise failure can be reported can not to obtain normal waveform.When right side Δ X is continues in Fig. 3 Between, general 4 seconds.
Voltage waveform leading portion in Fig. 4 is disappearance waveform, per small 90 milliseconds of lattice, probably continues 300 milliseconds.Rear end is normal Rotating speed follows the trail of waveform, and now starting current is smaller, starts more steady.
Another embodiment of the present invention provides a kind of motor degaussing gear, and motor degaussing gear includes:
Driver element 301, for carrying out demagnetization processing to motor in motor stopping;Current detecting unit 302, for The motor detects in degaussing process to the feedback current on the dc bus of motor;
Judging unit 303, for judging whether feedback current is more than the first pre-set current value, when feedback current is less than first During pre-set current value, continue to carry out motor demagnetization processing until motor completes demagnetization;When feedback current is more than the first default electricity During flow valuve, driving driver element 301 closes the upper and lower bridge arm switching tube of the frequency converter in preset time, then drives driving single Member 301 is started working.
Driver element 301 carries out demagnetization processing to motor:
The upper and lower bridge arm switching tube for driving frequency converter according to predetermined duty cycle turns on, to carry out demagnetization processing to motor.
Preferably, predetermined duty cycle 50%.
Judging unit 303 is judged when feedback current is less than the first pre-set current value, continues to carry out demagnetization processing to motor Until motor completion demagnetization is specially:
Judge whether feedback current is less than the second pre-set current value;
When feedback current is more than the second pre-set current value, continue to carry out demagnetization to motor;
When feedback current is less than the second pre-set current value, driving driver element 301 closes the upper of the frequency converter Lower bridge arm switching tube, completes the demagnetization to motor.
Preferably, the first pre-set current value is the rated current of frequency converter;
Preferential, the second pre-set current value is the 30% of the rated current of frequency converter.
It is fast to realize that the present invention proposes a kind of motor demagnetization method on the basis of the software rotating speed tracking of existing standard Fast rotating speed tracking, to be waited for a period of time when following the trail of and starting can just start to follow the trail of in the prior art, since it is desired that waiting surplus Magnetic is reduced to the amplitude that will not cause excessively stream, and the period of wait is different according to the power grade of motor, constrains software Rotating speed tracking function uses.The time is controllable and the demagnetization side of controlled current flow by controlling the IGBT of frequency converter to realize by the present invention Method, is manually set the erasing time as needed, and system will be set as the 0.07-0.3 seconds erasing time automatically according to the size of remanent magnetism Between, the motor by demagnetization quickly enters rotating speed tracking, not only reduces the stand-by period of rotating speed tracking, also improves simultaneously The reliability of rotating speed tracking.
Another embodiment of the present invention, during frequency converter is again started up motor, under motor normal operation During unexpected power down, controlled between motor and busbar voltage by the torque current of controller output, motor is according to current fortune Row state, part kinetic energy is fed back on bus capacitor, maintain busbar voltage, be not enough to remain female until motor speed is reduced to Line voltage, and the current rotating speed of motor is constantly passed into speed control, busbar voltage controller is switched back into speed control During device, electric current is not undergone mutation.
It should be noted that above content is made for the present invention further detailed with reference to specific preferred embodiment Explanation, it is impossible to assert that the specific implementation of the present invention is confined to these explanations.For the common skill of the technical field of the invention For art personnel, some equivalent substitutes or obvious modification, and performance or use are made without departing from the inventive concept of the premise It is identical on the way, it should all be considered as belonging to the scope of patent protection that the present invention is determined by the claims submitted.

Claims (10)

1. a kind of motor demagnetization method, the motor work under the control of frequency converter, it is characterised in that the motor demagnetization side Method comprises the following steps:
A. when motor stopping, demagnetization processing is carried out to motor;
B. in the motor in degaussing process, the feedback current on the dc bus of motor is detected, and described in judgement Whether feedback current is more than the first pre-set current value;
C. when the feedback current is less than first pre-set current value, continue to carry out the motor demagnetization processing until institute State motor and complete demagnetization;
D. when the feedback current is more than first pre-set current value, the upper and lower of the frequency converter is closed in preset time Bridge arm switching tube, return and perform the step A.
2. motor demagnetization method as claimed in claim 1, it is characterised in that carried out in the step A to motor at demagnetization The step of reason is specially:
The upper and lower bridge arm switching tube for driving frequency converter according to predetermined duty cycle turns on, to carry out demagnetization processing to motor.
3. motor demagnetization method as claimed in claim 2, it is characterised in that the predetermined duty cycle is 50%.
4. motor demagnetization method as claimed in claim 1, it is characterised in that continue to disappear to motor in the step C Magnetic treatment is until the motor is specially the step of completing demagnetization:
E. judge whether the feedback current is less than the second pre-set current value;
F. when the feedback current is more than second pre-set current value, continue to carry out demagnetization processing to the motor, and return Receipt row step E;
G. when the feedback current is less than second pre-set current value, the upper and lower bridge arm switching tube of the frequency converter is closed.
5. motor demagnetization method as claimed in claim 4, it is characterised in that
First pre-set current value is the rated current of frequency converter;
Second pre-set current value is the 30% of the rated current of frequency converter.
6. a kind of motor degaussing gear, motor work under the control of frequency converter, it is characterised in that the motor degaussing gear bag Include:
Driver element, for carrying out demagnetization processing to motor in motor stopping;
Current detecting unit, in degaussing process, being carried out in the motor to the feedback current on the dc bus of motor Detection;
Judging unit, for judging whether the feedback current is more than the first pre-set current value, when the feedback current is less than institute When stating the first pre-set current value, continue to carry out motor demagnetization processing until the motor completes demagnetization;When the feedback current During more than first pre-set current value, the driver element is driven to close the upper and lower bridge arm of the frequency converter in preset time Switching tube, then drive the driver element to start working.
7. motor degaussing gear as claimed in claim 6, it is characterised in that the driver element carries out demagnetization processing to motor Specially:
The upper and lower bridge arm switching tube for driving frequency converter according to predetermined duty cycle turns on, to carry out demagnetization processing to motor.
8. motor degaussing gear as claimed in claim 7, it is characterised in that the predetermined duty cycle is 50%.
9. motor degaussing gear as claimed in claim 6, it is characterised in that the judging unit judges to work as the feedback current During less than the first pre-set current value, continue to carry out motor demagnetization processing until motor completion demagnetization is specially:
Judge whether the feedback current is less than the second pre-set current value;
When the feedback current is more than second pre-set current value, continue to carry out demagnetization processing to the motor;
When the feedback current is less than second pre-set current value, the driver element is driven to close the upper of the frequency converter Lower bridge arm switching tube.
10. motor degaussing gear as claimed in claim 9, it is characterised in that
First pre-set current value is the rated current of frequency converter;
Second pre-set current value is the 30% of the rated current of frequency converter.
CN201410347335.0A 2014-07-21 2014-07-21 A kind of motor demagnetization method and device Active CN105281634B (en)

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CN105281634B true CN105281634B (en) 2018-03-06

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108809199B (en) * 2018-06-13 2021-05-18 上海诺雅克电气有限公司 Method and device for tracking motor rotation speed by frequency converter and frequency converter
CN110492800B (en) * 2019-07-25 2021-05-11 江苏科技大学 Device for eliminating residual magnetism by diode freewheeling of permanent magnet synchronous motor and using method
CN111676646A (en) * 2020-05-21 2020-09-18 四川虹美智能科技有限公司 Shutdown control method and device for washing machine
CN113507237B (en) * 2021-07-21 2023-03-21 中冶赛迪工程技术股份有限公司 Method for optimizing frequency converter runaway starting

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CN102800458A (en) * 2012-09-07 2012-11-28 重庆旭辉电气有限公司 Direct-current attenuation variable-frequency demagnetizing device
CN203233140U (en) * 2013-02-05 2013-10-09 广东美的电器股份有限公司 Demagnetization protection circuit of compressor
CN103580551A (en) * 2013-08-22 2014-02-12 深圳市伟创电气有限公司 Demagnetization circuit and method for freely-halted three-phase mouse cage type motor

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Publication number Priority date Publication date Assignee Title
US8134329B2 (en) * 2006-04-13 2012-03-13 International Rectifier Corporation Buck converter with improved filter design
CN101121482A (en) * 2006-08-10 2008-02-13 东芝电梯株式会社 Control device of elevator
CN102761103A (en) * 2012-02-24 2012-10-31 珠海格力电器股份有限公司 Compressor demagnetization protection circuit and demagnetization protection method and air conditioner
CN102800458A (en) * 2012-09-07 2012-11-28 重庆旭辉电气有限公司 Direct-current attenuation variable-frequency demagnetizing device
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Address after: 215000 No. 1000 Songhua Road, Guo Xiang street, Wuzhong Economic and Technological Development Zone, Suzhou, Jiangsu

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