CN105196336B - A kind of corn segment cutter - Google Patents
A kind of corn segment cutter Download PDFInfo
- Publication number
- CN105196336B CN105196336B CN201510734918.3A CN201510734918A CN105196336B CN 105196336 B CN105196336 B CN 105196336B CN 201510734918 A CN201510734918 A CN 201510734918A CN 105196336 B CN105196336 B CN 105196336B
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- China
- Prior art keywords
- corn
- frame
- cutting knife
- conveyer belt
- segment
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Harvesting Machines For Specific Crops (AREA)
Abstract
The invention discloses a kind of corn segment cutter, including frame, control cabinet, transport mechanism and segment mechanism are installed in frame;Transport mechanism includes first driving means, final drive shaft and counter drive shaft, and major and minor power transmission shaft is connected by conveyer belt, and corn positioner is set on conveyer belt;Segment mechanism includes the second drive device, driving wheel, driven pulley, cutting knife and slitter shaft, driving wheel and driven pulley drive connection, and slitter shaft is arranged in frame, and multiple cutting knifes are disposed side by side on slitter shaft, are positioned between adjacent cutting knife by positioning adjusting sleeve;The pressing device for compressing corn ear is provided with above conveyer belt;Slag plate is also equipped with out in frame, the discharge to cut off disintegrating slag.Rationally, corn cut-out operation positioning stablity, otch are smooth, yield is high, and equipment operation is steady, fault rate is low, it is adaptable to fresh corn, the segment operation for freezing corn and rhizome vegetable etc. for scientific structure design of the present invention.
Description
Technical field
The present invention relates to corn food processing equipment technical field, more particularly to a kind of corn segment cutter.
Background technology
Corn is of high nutritive value, and palatability is good, and processing variety is various, is welcome by consumer, in particular by
The favor of high-grade hotel, as one of new delicacies on dining table.Processing of sweet corn product or important export-oriented commodity
One of.In the world in addition to the U.S., other countries' corn production and its converted products are very few, and the need of West Europe and south east asia
The amount of asking expands day by day, and the production of development corn and its converted products have wide market.
In order to ensure that each season can taste corn, handled frequently with quick-frozen technique, quick-frozen technique can be answered
For fresh corn, cooked maize is can also be applied to, fast frozen is good stored refrigerated, preferably maintains color and luster, the local flavor of corn.
At present, in corn section process, with cutting machine or cutting knife segment, continuous productive process is carried out in cutting knife operation, and the first operator is by tail
Portion(Butt end)1~2 centimetre of excision, the second operator cuts 3~5 centimetres of tip, it is ensured that otch is smooth, and seed is without broken around the edge of a knife
Broken, the process cut off operation is more, program complicated, according to artificial operation, and processing efficiency is low, and crudy is poor, it is difficult to meet big
The demand in scale market.
The content of the invention
It is an object of the invention to provide a kind of corn segment cutter, prior art segment cutter otch is solved irregularly, artificial behaviour
Make the problem of processing efficiency is low.
In order to solve the above technical problems, the present invention is adopted the following technical scheme that:
Control cabinet, transport mechanism and segment cutter are installed in a kind of corn segment cutter of the present invention, including frame, the frame
Structure;
The transport mechanism includes first driving means, and the first driving means are arranged on one end of the frame, the
The working end of one drive device is provided with final drive shaft, and the other end of the frame is provided with counter drive shaft, the final drive shaft
It is connected with counter drive shaft by conveyer belt, corn positioner is set on the conveyer belt;
The segment mechanism is arranged on one end of frame, and segment mechanism includes the second drive device, cutting knife and slitter shaft, institute
The lower section that the second drive device is arranged on frame is stated, the working end of the second drive device is provided with driving wheel, the slitter shaft
One end is provided with driven pulley, driving wheel and the driven pulley drive connection;The slitter shaft is arranged in the frame, Duo Gesuo
State cutting knife to be disposed side by side on the slitter shaft, by positioning adjusting sleeve positioning fixation between adjacent cutting knife;
The pressing device for compressing corn ear is provided with above the conveyer belt, the pressing device includes multiple pressures
The fixed mount of plate and two parallel arrangements, the two ends of the pressing plate are fixedly mounted on the fixed mount by connector, described
Spring is provided with connector, the two ends of the spring are against on the top plate of the pressing plate and fixed mount;
It is provided with the frame and goes out slag plate positioned at the lower section of the cutting knife, the discharge to cut off disintegrating slag.
Further, the cutting knife is circular configuration, and the outer circumference surface of cutting knife is uniform erose structure;It is described to cut
Shield is provided with the outside of knife and slitter shaft, the shield is fixedly mounted in frame.
Further, the cutting knife is arranged in parallel with the pressing plate, and cutting knife and pressing plate are positioned with the corn and filled
The corn ear put is arranged vertically.
Further, the corn positioner includes locating clip, and the locating clip is arranged on described by fixed mount
On conveyer belt.
Further, the conveyer belt is two and row is set, and the locating clip is multiple, and passes through the fixed mount
It is disposed side by side on the conveyer belt.
Further, when the conveyer belt has been arranged side by side many, the single locating clip is installed by fixed mount
On the conveyer belt, and locating clip on many conveyer belts is arranged in " one " font.
Further, the locating clip includes " V " font structure or " U " font structure, " V " font structure, " U "
Clamping is placed with corn ear in the groove of font structure.
Further, it is provided with above the driving wheel and prevents winged discharge baffle for corn section output.
Further, the driving wheel and driven pulley are connected by transmission belt, and the driving wheel, transmission belt and
Driven wheels into transmission device on the outside of be provided with safety guard plate.
Further, the connector uses bolt, and the through hole described in the bolt-through on the top plate of fixed mount is simultaneously
Pass through nut.
Compared with prior art, advantageous effects of the invention:
Control cabinet, transport mechanism and segment mechanism and corn cut-out are installed in the corn segment cutter of the present invention, frame
When hold-down mechanism, during work, whole corn ear is moved in segment mechanism by transport mechanism, and hold-down mechanism is by corn ear pressure
Tightly, cut off, after the completion of cut-out, moved down in the drive of the conveyer belt of transport mechanism by the cutting knife set in segment mechanism
Go out, corn section, which drops, to be collected into storage box, and disintegrating slag during cut-out is discharged from slag plate is gone out.In the course of work of the present invention, corn is cut
Compressed when disconnected, cutting knife rotates at a high speed, cut surface is smooth, cut off efficiency high, the minimum 2.5cm of length of corn section, and corn section
Length can be adjusted according to demand, its yield per hour be up to 20000.Scientific structure design of the present invention is reasonable, corn
Cut-out operation positioning stablity, otch are smooth, yield is high, and equipment operation is steady, fault rate is low, it is adaptable to fresh corn, jelly corn
And the segment operation of rhizome vegetable etc..
Brief description of the drawings
The invention will be further described for explanation below in conjunction with the accompanying drawings.
Fig. 1 is corn segment cutter structural representation of the present invention;
Fig. 2 is the cutter structure schematic diagram of corn segment cutter of the present invention;
Fig. 3 is the hold-down mechanism structural representation of corn segment cutter of the present invention;
Fig. 4 is the transport mechanism structure schematic front view of double conveyor of the present invention;
Fig. 5 is the transport mechanism structure schematic top plan view of double conveyor of the present invention;
Fig. 6 is the transport mechanism structure schematic front view of many conveyer belts of the invention;
Fig. 7 is the transport mechanism structure schematic top plan view of many conveyer belts of the invention;
Description of reference numerals:1st, frame;2nd, first driving means;3rd, control cabinet;4th, final drive shaft;5th, the second driving dress
Put;6th, driving wheel;7th, transmission belt;8th, driven pulley;9th, cutting knife;9-1, slitter shaft;9-2, positioning adjusting sleeve;9-3, shield;10th, press
Tight device;10-1, pressing plate;10-2, fixed mount;10-3, connector;10-4, spring;11st, conveyer belt;12nd, counter drive shaft;13、
Corn positioner;13-1, fixed mount;13-2, locating clip;14th, slag plate is gone out;15th, discharge baffle.
Embodiment
As shown in Fig. 1~7, a kind of corn segment cutter, including frame 1 is provided with control cabinet 3, conveyer in the frame 1
Structure and segment mechanism;
The transport mechanism includes first driving means 2, and the first driving means 2 are arranged on one end of the frame 1,
The working end of first driving means 2 is provided with final drive shaft 4, and the other end of the frame 1 is provided with counter drive shaft 12, the master
Power transmission shaft 4 is connected with counter drive shaft 12 by conveyer belt 11, and corn positioner 13 is set on the conveyer belt 11;
The segment mechanism is arranged on one end of frame 1, and segment mechanism includes the second drive device 5, cutting knife 9 and slitter shaft
9-1, second drive device 5 is arranged on the lower section of frame 1, and the working end of the second drive device 5 is provided with driving wheel 6, institute
The one end for stating slitter shaft 9-1 is provided with driven pulley 8, and the driving wheel 6 and driven pulley 8 are connected;The slitter shaft 9-1 is installed
In the frame 1, multiple cutting knifes 9 are disposed side by side on the slitter shaft 9-1, pass through positioning between adjacent cutting knife 9
Adjusting sleeve 9-2 positioning is fixed;
The top of the conveyer belt 11 is provided with the pressing device 10 for compressing corn ear, and the pressing device 10 includes
Multiple pressing plate 10-1 and two parallel arrangements fixed mount 10-2, the two ends of the pressing plate 10-1 are fixed by connector 10-3
Installed in the fixed mount 10-2, spring 10-4 is provided with the connector 10-3, the two ends of the spring 10-4 are against institute
On the top plate for stating pressing plate 10-1 and fixed mount 10-2;
It is provided with the frame 1 and goes out slag plate 14 positioned at the lower section of the cutting knife 9, the discharge to cut off disintegrating slag;Institute
Slag plate is stated out for inclined dustpan shape, outlet port is less than internal installation site.
Specifically, as also shown in e.g. figs. 4-7, the transport mechanism uses sprocket wheel chain transmission structure, and first driving means are adopted
With motor, it is mounted on sprocket wheel on final drive shaft 4 and counter drive shaft 12 and is correspondingly arranged, every group of corresponding sprocket wheel passes through chain knot
The conveyer belt 11 of structure links together, and is rotated during electric motor starting by final drive shaft, is rotated then by chain-driving counter drive shaft,
Chain is realized and moved horizontally, to complete the transmission of corn ear.
As shown in Figure 1 and Figure 2, the cutting knife 9 is circular configuration, and the outer circumference surface of cutting knife is uniform erose structure;
Shield 9-3 is provided with the outside of the cutting knife 9 and slitter shaft 9-1, the shield 9-3 is fixedly mounted in frame 1, prevents cut-out
When disintegrating slag splashing, keep operation scene clean and tidy, health.The cutting knife 9 is arranged in parallel with the pressing plate 10-1, and cutting knife 9
It is arranged vertically with pressing plate 10-1 with the corn ear on the corn positioner 13., can on slitter shaft according to the demand of client
To install at least one cutting knife, complete between the requirement that corn is cut into two sections and above hop count, cutting knife by positioning adjusting sleeve 9-2
Interval, positioning adjusting sleeve is made as standard size, according to the length of corn section, the positioning adjusting sleeve installed between selected cutting knife
Number is the installation of cutting knife, easy to adjust quick.
As also shown in e.g. figs. 4-7, the corn positioner 13 passes through fixation including locating clip 13-2, the locating clip 13-2
Frame 13-1 is arranged on the conveyer belt 11.Specifically, what corn positioner 13 was conventional has two kinds of structures, and one kind is described
Conveyer belt 11 is two and row is set, and the locating clip 13-2 is multiple, and is disposed side by side on institute by the fixed mount 13-1
State on conveyer belt 11;Another when being arranged side by side many for the conveyer belt 11, the single locating clip 13-2 passes through solid
Frame 13-1 is determined on the conveyer belt 11, and the locating clip 13-2 on many conveyer belts 11 arranges in " one " font.
The locating clip 13-2 includes " V " font structure or " U " font structure, " V " font structure, " U " font knot
Clamping is placed with corn ear in the groove of structure;Wherein, " V " font structure or " U " font structure pass through single metal plate or two
Metallic plate is constituted, and locating clip 13-2 is linked together by welding or screw, rivet and fixed mount 13-1.
As shown in figure 1, the top of the driving wheel 6 is provided with prevents winged discharge baffle 15, the gear for corn section output
The section of plate is arcuate structure.
The driving wheel 6 and driven pulley 8 are connected by transmission belt 7, and the driving wheel 6, transmission belt 7 and driven pulley
Safety guard plate is provided with the outside of the transmission device of 8 compositions, clothing or arm to be prevented effectively from operating personnel etc. is involved in hair
Raw security incident.
As shown in figure 3, the connector 10-3 uses bolt, described in the bolt-through on fixed mount 10-2 top plate
Through hole and by nut, adjusts the setting height(from bottom) of connecting bolt, so as to drive connecting bolt by rotating nut during work
The pressing plate of bottom connection is moved up and down, to meet the compression operation of different size corn ear.
In addition, the kernel component such as cutting knife, corn positioner of the present invention preferentially using stainless steel material or is difficult life
The material of rust makes, and is easy to the cleaning after machining, prevents equipment from getting rusty to be not easily cleaned, so as to have a strong impact on defending for product
It is raw.
The course of work of the present invention is as follows:
During work, first, the drive device 5 of first driving means 2 and second, first driving means are started by control cabinet 3
Work drives the final drive shaft 4 of its working end to rotate, and drives counter drive shaft 12 to rotate simultaneously by conveyer belt 11, whole corn ear
In the groove for being placed on corn positioner 13, whole corn ear is driven to be moved horizontally in segment mechanism then;Second driving dress
Putting 5 work drives driving wheel 6 to rotate, and drives driven pulley 8 to rotate simultaneously by transmission belt 7, because of driven pulley 8 and slitter shaft 9-1 companies
Connect, the cutting knife 9 being fixedly mounted on drive slitter shaft then and slitter shaft rotates at a high speed, when corn ear is moved in the presence of conveyer belt
When entering under segment mechanism, the pressing plate 10-1 that mechanism 10 is compacted first is compressed, and is then cut off by the cutting knife of high speed rotation, cut-out
Corn section continued to move along in the presence of conveyer belt, drop in the storage box placed under frame, produced during cut-out
Disintegrating slag along it is inclined go out slag plate 14 slide, and corn section output end frame on be provided with discharge baffle 15, to prevent corn
Section flies out when dropping.
Embodiment described above is only that the preferred embodiment of the present invention is described, and not the scope of the present invention is carried out
Limit, on the premise of design spirit of the present invention is not departed from, those of ordinary skill in the art make to technical scheme
Various modifications and improvement, all should fall into claims of the present invention determination protection domain in.
Claims (7)
1. a kind of corn segment cutter, including frame(1), it is characterised in that:The frame(1)On control cabinet is installed(3), transmission
Mechanism and segment mechanism;
The transport mechanism includes first driving means(2), the first driving means(2)Installed in the frame(1)One
End, first driving means(2)Working end be provided with final drive shaft(4), the frame(1)The other end be provided with counter drive shaft
(12), the final drive shaft(4)And counter drive shaft(12)Pass through conveyer belt(11)It is connected, the conveyer belt(11)It is upper to set beautiful
Rice positioner(13);The corn positioner(13)Including locating clip(13-2), the locating clip(13-2)Pass through fixation
Frame(13-1)Installed in the conveyer belt(11)On;The locating clip(13-2)Including " V " font structure or " U " font structure,
Clamping is placed with corn ear in " V " font structure, the groove of " U " font structure;
The segment mechanism is arranged on frame(1)One end, segment mechanism include the second drive device(5), cutting knife(9)And cutting knife
Axle(9-1), second drive device(5)Installed in frame(1)Lower section, the second drive device(5)Working end be provided with
Driving wheel(6), the slitter shaft(9-1)One end be provided with driven pulley(8), the driving wheel(6)And driven pulley(8)Transmission connects
Connect;The slitter shaft(9-1)Installed in the frame(1)On, multiple cutting knifes(9)It is disposed side by side on the slitter shaft(9-
1)On, adjacent cutting knife(9)Between by positioning adjusting sleeve(9-2)Positioning is fixed;
The conveyer belt(11)Top be provided with pressing device for compressing corn ear(10), the pressing device(10)Bag
Include multiple pressing plates(10-1)With the fixed mount of two parallel arrangements(10-2), the pressing plate(10-1)Two ends pass through connector
(10-3)It is fixedly mounted on the fixed mount(10-2), the connector(10-3)On be provided with spring(10-4), the spring
(10-4)Two ends be against the pressing plate(10-1)And fixed mount(10-2)Top plate on;
The frame(1)On be provided with positioned at the cutting knife(9)Lower section go out slag plate(14), the discharge to cut off disintegrating slag;
The cutting knife(9)With the pressing plate(10-1)Parallel arrangement, and cutting knife(9)And pressing plate(10-1)Positioned with the corn
Device(13)On corn ear be arranged vertically.
2. corn segment cutter according to claim 1, it is characterised in that:The cutting knife(9)For circular configuration, cutting knife it is outer
Periphery is uniform erose structure;The cutting knife(9)And slitter shaft(9-1)Outside be provided with shield(9-3), it is described
Shield(9-3)It is fixedly mounted on frame(1)On.
3. corn segment cutter according to claim 1, it is characterised in that:The conveyer belt(11)For two and row set,
The locating clip(13-2)To be multiple, and pass through the fixed mount(13-1)It is disposed side by side on the conveyer belt(11)On.
4. corn segment cutter according to claim 1, it is characterised in that:The conveyer belt(11)It has been arranged side by side many
When, the single locating clip(13-2)Pass through fixed mount(13-1)Installed in the conveyer belt(11)On, and many biographies
Send band(11)On locating clip(13-2)Arranged in " one " font.
5. corn segment cutter according to claim 1, it is characterised in that:The driving wheel(6)Top be provided with for beautiful
Winged discharge baffle is prevented in rice section output(15).
6. corn segment cutter according to claim 1, it is characterised in that:The driving wheel(6)And driven pulley(8)By passing
Dynamic band(7)Drive connection, and the driving wheel(6), transmission belt(7)And driven pulley(8)The outside of the transmission device of composition is set
There is safety guard plate.
7. corn segment cutter according to claim 1, it is characterised in that:The connector(10-3)It is described using bolt
Fixed mount described in bolt-through(10-2)Top plate on through hole and pass through nut.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510734918.3A CN105196336B (en) | 2015-11-03 | 2015-11-03 | A kind of corn segment cutter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510734918.3A CN105196336B (en) | 2015-11-03 | 2015-11-03 | A kind of corn segment cutter |
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Publication Number | Publication Date |
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CN105196336A CN105196336A (en) | 2015-12-30 |
CN105196336B true CN105196336B (en) | 2017-07-25 |
Family
ID=54944458
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CN201510734918.3A Expired - Fee Related CN105196336B (en) | 2015-11-03 | 2015-11-03 | A kind of corn segment cutter |
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CN (1) | CN105196336B (en) |
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CN105690453A (en) * | 2016-04-05 | 2016-06-22 | 广州市天烨商贸有限公司 | Food machine processing device cutting fresh corn cobs into segments |
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CN108393943B (en) * | 2018-06-07 | 2024-06-07 | 合肥聚马工程技术有限公司 | Slicing machine |
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CN109093681B (en) * | 2018-08-10 | 2020-07-10 | 海门名驰工业设计有限公司 | Dual-mode automatic corn cutting device |
CN109262682B (en) * | 2018-09-28 | 2020-07-10 | 海门名驰工业设计有限公司 | Automatic cutting device of single mode maize |
CN111421591A (en) * | 2020-05-06 | 2020-07-17 | 保定天川食品有限公司 | Belt type fruit splitting machine |
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CN112536836A (en) * | 2020-11-19 | 2021-03-23 | 武汉轻工大学 | Cutting device and cutting equipment |
CN113001628A (en) * | 2021-04-19 | 2021-06-22 | 吉林省康达农业机械有限公司 | Sorting machine for corn fine cutting |
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CN202934621U (en) * | 2012-10-13 | 2013-05-15 | 安徽喜农农业开发有限责任公司 | Corn root cutting device |
CN203592500U (en) * | 2013-12-04 | 2014-05-14 | 嘉兴艾博实业有限公司 | Corn slicing machine |
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US4327616A (en) * | 1980-02-29 | 1982-05-04 | Stayton Canning Company Cooperative | Cob saw |
CN102528836A (en) * | 2012-01-16 | 2012-07-04 | 南通吉腾农牧机械科技有限公司 | Fresh corn cutting machine |
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