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CN105173508B - The control method and control device of door body delivery system in refrigerator production line - Google Patents

The control method and control device of door body delivery system in refrigerator production line Download PDF

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Publication number
CN105173508B
CN105173508B CN201510465477.1A CN201510465477A CN105173508B CN 105173508 B CN105173508 B CN 105173508B CN 201510465477 A CN201510465477 A CN 201510465477A CN 105173508 B CN105173508 B CN 105173508B
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China
Prior art keywords
storage
door body
carrying device
track
portable carrying
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CN105173508A (en
Inventor
陈刚
窦强
张宏宇
张付昌
高宏达
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Shenyang Fridge Co Ltd Of Haier
Qingdao Haier Co Ltd
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Shenyang Fridge Co Ltd Of Haier
Qingdao Haier Co Ltd
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Priority to CN201510465477.1A priority Critical patent/CN105173508B/en
Publication of CN105173508A publication Critical patent/CN105173508A/en
Application granted granted Critical
Publication of CN105173508B publication Critical patent/CN105173508B/en
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Abstract

The invention provides the control method and control device of door body delivery system in a kind of refrigerator production line, the door body transmission equipment for being set to refrigerator production line is controlled, and the control method includes:Driving storage Portable carrying device moves to door body storage area, and storage Portable carrying device is loaded into storage door body in door body assembling area;The door body storage data in door body storage area are obtained, door body storage data include the position of Portable carrying device in door body storage area and its model of the door body carried;Target storage position of the data according to default putaway rule determination storage Portable carrying device is deposited according to door body;And driving storage Portable carrying device enters target storage position, and match model and the target storage position of record storage door body.Using the solution of the present invention, the intelligent management of door body storage area is realized, the utilization ratio of door body storage area is improved, is convenient for managing and searches, to improve the overall production efficiency of refrigerator.

Description

The control method and control device of door body delivery system in refrigerator production line
Technical field
The present invention relates to refrigerator manufacture, control method more particularly to door body delivery system in a kind of refrigerator production line and Control device.
Background technology
Refrigerator is flowed production process mainly includes part processing, assembly, general assembly, overall performance are tested, packs, dispatches from the factory etc. Journey, wherein refrigerator general assembly are the process for complete machine by casing, door body, circuit system, refrigeration system assembling.
Refrigerator general assembly is an important step in manufacture, and its requirement to material flow is higher.Wherein door body be must in refrigerator Indispensable part, in the prior art refrigerator door typically manually counted after production, be pulled to using fixture vehicle Door body storage area is put in storage.In refrigerator general assembly, according to production sequential in advance by manually finding respective model from door body storage area Refrigerator door, transport to the door body installation station of refrigerator general assembly line and used as line side stock.
The in-stockroom operation of refrigerator door generally relies on manual operation in the prior art, often occurs because of door body inventory information Forbidden to cause the situation that casing door body is not matched, outbound efficiency is low, material lookup difficulty is even lost during general assembly, serious shadow Ring production efficiency.
The content of the invention
It is an object of the present invention to provide the control method of door body delivery system and control in a kind of refrigerator production line Device, at least to solve segmental defect existing for prior art.
Another further object of the present invention is to improve warehouse-in efficiency.
The further object of the present invention is the accuracy of door body Information Statistics to be improved.
On the one hand, the invention provides a kind of control method of door body delivery system in refrigerator production line, for refrigerator The door body transmission equipment that production line is set is controlled, and the door body transmission equipment includes:Transmission track and it is arranged at transmission rail Multiple Portable carrying devices on road, each Portable carrying device are used for a whole set of door body for carrying a refrigerator, and the door body transmission equipment It is configured to transmit refrigerator door between the door body assembling area of refrigerator production line, door body storage area and refrigerator general assembly area.
The control method of door body delivery system includes in above-mentioned refrigerator production line:Driving storage Portable carrying device is deposited to door body Area moves, and storage Portable carrying device is loaded into storage door body in door body assembling area;Obtain the door body storage number in door body storage area According to door body storage data include the position of Portable carrying device in door body storage area and its model of the door body carried;According to door body Deposit the target storage position that data determine storage Portable carrying device according to default putaway rule;And driving storage Portable carrying device Into target storage position, and match model and the target storage position of record storage door body.
Alternatively, also include after storage Portable carrying device is loaded into storage door body in door body assembling area:Obtain operation The information of the storage door body of personnel's input, and will be put in storage in the electronic tag of information write-in storage Portable carrying device configuration of door body, The information for being put in storage door body comprises at least the model of storage door body.
Alternatively, transmission track includes in the section of door body storage area:A plurality of storage track, every storage track are used to put The Portable carrying device of predetermined quantity is put, and data are deposited according to door body and determine storage Portable carrying device according to default putaway rule The step of target storage position, includes:Data are deposited according to door body to determine to deposit the model of door body on every storage track;Will only Storage is put in storage door body model and the storage track of vacant deposit position be present as target storage track;If in the absence of only deposit into Storehouse door body model and the storage track that vacant deposit position be present, then count the flat of the storage track that the door body of every kind of model takes Mean;The target storage track of storage Portable carrying device is determined according to average, to balance the storage of the door body of every kind of model occupancy Number of tracks.
Alternatively, the step of determining the target storage track of storage Portable carrying device according to average includes:Door body will be put in storage Model shared by storage track quantity compared with average;Selected according to comparative result from a plurality of storage track Go out target storage track.
Alternatively, the quantity of the storage track shared by the model in the door body carried of storage Portable carrying device is less than average When number, the priority of selection target storage track is as follows successively:The storage track of Portable carrying device is not deposited;Deposit simultaneously Carry the storage track of the door body of storage door body model and the Portable carrying device of zero load;Only deposit the storage of the Portable carrying device of zero load Track;Storage simultaneously carries the storage rail of the Portable carrying device of the door body of storage door body model and the door body of non-storage door body model Road;Storage simultaneously carries the storage track of the Portable carrying device of the door body of a variety of non-storage door body models;Only storage is unloaded carries Device and a kind of storage track of the Portable carrying device of the door body of non-storage door body model;And only storage carries a kind of non-storage The storage track of the Portable carrying device of the door body of door body model.
Alternatively, the quantity of the storage track shared by the model in the door body carried of storage Portable carrying device is more than or waited When average, the priority of selection target storage track is as follows successively:Storage simultaneously carries storage door body model The storage track of door body and the Portable carrying device of zero load;Storage simultaneously carries the door body of storage door body model and non-storage door body The storage track of the Portable carrying device of the door body of model;Only deposit the storage track of the Portable carrying device of zero load;Portable carrying device is not deposited Storage track;Storage simultaneously carries the storage track of the Portable carrying device of the door body of a variety of non-storage door body models;Only storage is empty The Portable carrying device of load and a kind of storage track of the Portable carrying device of the door body of non-storage door body model;And only storage carries one The storage track of the Portable carrying device of the door body of the non-storage door body model of kind.
Alternatively, matching records the information of door body and the target storage position that storage Portable carrying device carries the step of it Also include afterwards:The door body storage data on a plurality of storage track are updated, and data are deposited by door body after display screen displaying renewal.
Another aspect of the present invention, a kind of control device of door body delivery system in refrigerator production line is additionally provided, used It is controlled in the door body transmission equipment set to above-mentioned refrigerator production line, and control device includes:First storage driving mould Block, be configured to driving storage Portable carrying device to door body storage area move, storage Portable carrying device door body assembling area in be loaded into Storehouse door body;Data acquisition module, is configured to obtain the door body storage data in door body storage area, and door body storage data include door body The position of Portable carrying device in storage area and its information of the door body carried;Position determination module is put in storage, is configured to according to door body Deposit the target storage position that data determine storage Portable carrying device according to default putaway rule;And second storage driving mould Block, be configured to driving storage Portable carrying device enter target storage position, and match record be put in storage door body information and target deposit Put position.
Alternatively, above-mentioned control device also includes:Data obtaining module, it is configured to obtain the storage door of operating personnel's input The information of body, and will be put in storage in the electronic tag of information write-in storage Portable carrying device configuration of door body.
Alternatively, transmission track includes in the section of door body storage area:A plurality of storage track, every storage track are used to put The Portable carrying device of predetermined quantity is put, and is put in storage position determination module and is configured to:Data are deposited according to door body and determine that every is deposited Put the model that door body is deposited on track;Using only storage storage door body model and the storage track of vacant deposit position be present as mesh Mark storage track;If in the absence of only storage storage door body model and the storage track of vacant deposit position be present, count every kind of The average for the storage track that the door body of model takes;The target storage track of storage Portable carrying device is determined according to average, with Balance the storage number of tracks that the door body of every kind of model takes.
Alternatively, above-mentioned control device also includes:Data update module, it is configured to update the door body on a plurality of storage track Data are deposited, and data are deposited by door body after display screen displaying renewal.
The control method and control device of door body delivery system in the refrigerator production line of the present invention, for refrigerator production line The door body transmission equipment of middle setting is controlled so that door body transmission equipment be configured to refrigerator production line door body assembling area, Refrigerator door is transmitted between door body storage area and refrigerator general assembly area, completes the dispatching of refrigerator door.And enter in refrigerator door During entering door body storage area, the situation for having been deposited door body according to door body storage area using door body storage data is determined into warehouse compartment Put, realize the intelligent management of door body storage area, improve the utilization ratio of door body storage area, be convenient for managing and search, To improve the overall production efficiency of refrigerator.
Further, the control method of door body delivery system and control device send track to exist in refrigerator production line of the invention The structure and storage outbound rule of the section of door body storage area optimize, there is provided timely, effective, complete, real stock Data, improve out storehouse warehouse-in efficiency.
According to the accompanying drawings will be brighter to the detailed description of the specific embodiment of the invention, those skilled in the art Above-mentioned and other purposes, the advantages and features of the present invention.
Brief description of the drawings
Some specific embodiments of the present invention are described in detail by way of example, and not by way of limitation with reference to the accompanying drawings hereinafter. Identical reference denotes same or similar part or part in accompanying drawing.It should be appreciated by those skilled in the art that these What accompanying drawing was not necessarily drawn to scale.In accompanying drawing:
Fig. 1 is the applicable door of the control device of door body delivery system in refrigerator production line according to an embodiment of the invention The schematic configuration diagram of body delivery system;
Fig. 2 is the schematic diagram of information management component in door body delivery system shown in Fig. 1;
Fig. 3 is the signal of the control device of door body delivery system in refrigerator production line according to an embodiment of the invention Figure;
Fig. 4 is the flow of the control method of door body delivery system in refrigerator production line according to an embodiment of the invention Figure;
Fig. 5 be the refrigerator production line shown in Fig. 1 door body delivery system in outbound control device control flow chart;And
Fig. 6 is a kind of workflow diagram in the door body delivery system shown in Fig. 1.
Embodiment
The embodiments of the invention provide a kind of control device of door body delivery system in refrigerator production line, for above-mentioned ice The door body transmission equipment that box assembly line is set is controlled.Fig. 1 is door in refrigerator production line according to an embodiment of the invention The schematic configuration diagram of the applicable door body delivery system of the control device of body delivery system.The refrigerator door delivery system of the embodiment Comprise at least:Transmission track 100, Portable carrying device 110, first information read-write component 210, the second Card read/write component the 220, the 3rd Card read/write component 230 and the (not shown in figure 1) of door body management assembly 300.
Transmission track 100, area 10, door body storage area 20 and refrigerator general assembly area are assembled along the door body in refrigerator production line 30 through setting.Multiple Portable carrying devices 110, are arranged on transmission track 100, with respectively by drivingly along transmission track 100 The route movement of setting, each Portable carrying device 110 are used for a whole set of door body for carrying a refrigerator, such as three-door refrigerator, can To load a set of three door body simultaneously, for two-door refrigerator, while two door body are loaded.Portable carrying device 110 can carry door body Complete to complete from assembly, be put in storage preservation, until the whole process of complete machine general assembly.In the whole delivery process of door body, without it The transmission of his form, carry and handling, without manual operation, avoid influence quality the problem of such as collide with.
Above transmission track 100 and Portable carrying device 110 can use the mode of traditional small rail car to realize.In view of ice Chamber door body transmission feature, can be friction chain preferably using the kind of drive of friction chain, such as transmission track 100 in the present embodiment Transmission track, Portable carrying device 110 are the door body suspender being assemblied on friction chain transmission track.Using this kind of drive, both may be used So that Chain conveyer power is big, wear rate is low, compact-sized long lifespan using rubbing, the characteristics of flexible is controlled, suspender can also be passed through Lifting and decline, realize the multi-tier arrangement of short transverse, fully save memory space.Transmission track 100 can set for circulation Put, and be configured to make the Portable carrying device 110 for unloading door body in refrigerator general assembly area 30 to back into door body assembling area 10, in door body The Portable carrying device 110 for assembling the loading of area 10 door body enters door body storage area 20, when needing refrigerator general assembly, door body storage area 20 The outbound of Portable carrying device 110 provides the door body of corresponding model to refrigerator general assembly area 30.
The transmission of above door body, storage, the process of outbound can realize information-based intelligent management, each Portable carrying device 110 On be configured with an electronic tag, to record the information of the door body carried on Portable carrying device 110.The content bag of electronic tag record Include following any one or more:Whether door body, the model of the door body that is carried, door body have been placed on the Portable carrying device 110 Quantity, the production time of door body, the model of refrigerator of door body adaptation.In some alternative embodiments, preferably preserved in electronic tag The model of door body.
Fig. 2 is the schematic diagram of information management component in door body delivery system shown in Fig. 1.According to the needs of information management, The door body delivery system of the whole refrigerator production line of the present embodiment can configure multiple Card read/write components, for electronic tag Write-in data read data from electronic tag.In an optional embodiment of the present embodiment, first can be provided with Card read/write component 210, door body assembling area 10 is arranged at, is configured to the Portable carrying device for loading door body in assembling area 10 in door body Door body information corresponding to 110 electronic tag write-in.
First information read-write component 210 can include:Input block 211, it is configured to receive the door body information of input;And Information writing device 212, it is arranged at transmission track 100 and is located in the section in door body assembling area 10, and connects with the data of input block 211 Connect, to write the door body information of input to the electronic tag of the Portable carrying device 110 by information reader- writer.Above-mentioned input block Can be that there is the electronic equipment of display screen and Man Machine Interface (such as touch-screen etc.) in 211.Can be with input block 211 The information of various door body is preset, door body information can be determined by selection of the door body assembler to various door body models, The operation of reduction personnel, improve efficiency.
Second Card read/write component 220, can be arranged at door body storage area 20, be configured to read from by or be positioned over door body The door body information recorded in the electronic tag of the Portable carrying device 110 of storage area 20.Second Card read/write component 220 can be more It is individual, such as set respectively in the entrance and exit of door body storage area 20, with the electronics mark to storage and the discharge mechanism 110 of outbound Label are read out.
Because door body storage area 20 may deposit multi-signal door body simultaneously, in order to improve storage outbound efficiency, rail is transmitted Road 100 could be arranged to include a plurality of storage track in the section of door body storage area 20, and every storage track is predetermined for placing The Portable carrying device 110 of quantity;One storage track, it is connected respectively with a plurality of storage track, door body assembling area 10 will be come from Portable carrying device 110 be sent into a plurality of storage one of track;And an outbound track, it is connected respectively with a plurality of storage track, with The Portable carrying device 110 placed in a plurality of storage track is sent into refrigerator general assembly area 30.Namely a plurality of storage orbit sharing is same Track and outbound track are put in storage, is easy to be controlled storage Portable carrying device 110 and outbound Portable carrying device 110.
In the optional embodiment, the second Card read/write component 220 can include storage information acquisition device 221 and Outbound information acquisition device 222.Storage information acquisition device 221 is arranged on storage track, for reading by storage track Portable carrying device 110 electronic tag in the door body information that records.Outbound information acquisition device 222 is arranged on outbound track, For reading the door body information recorded in the electronic tag by the Portable carrying device 110 of outbound track.
3rd Card read/write component 230, refrigerator general assembly area 30 is arranged at, is configured to read from unloading in refrigerator general assembly area 30 The door body information recorded in the electronic tag of the Portable carrying device 110 of door body.3rd Card read/write component 230 record will can be put into The door body information of general assembly.In addition the 3rd Card read/write component 230, which can also wrap, is reading the electricity for the Portable carrying device 110 for unloading door body After the door body information recorded in subtab, the information recorded in the electronic tag is purged, carries electronic tag instruction The unloaded state of device 110.
In a kind of optional embodiment of the present embodiment, electronic tag can be RFID (Radio Frequency Identification, radio frequency identification) label, correspondingly, information writing device 212 can include RFID writer, and second The Card read/write component 230 of Card read/write component 220 and the 3rd includes one or more RFID code readers respectively.So as to fully sharp The characteristics of convenient and swift, security real-time is good, and arrangement is convenient, cost is low is read with RFID.It should be noted that the present invention Embodiment can also realize that the read-write of information, such as bluetooth, zigbee etc. have identical function electronics using other electronic tags Equipment realizes the read-write and storage of information.
Door body management assembly 300, read and write component 210, the second Card read/write component 220, Yi Ji with the first information respectively The signal of three Card read/write component 230 connects.Door body management assembly 300 can use various wired, wireless data transmission mode realities Now the data with first information read-write component 210, the second Card read/write component 220 and the 3rd Card read/write component 230 connect Connect, a kind of preferred scheme is to realize that the data of components above connect using local area network technology.Door body management assembly 300 can configure Into the information for obtaining and preserving the door body that multiple Portable carrying devices 110 carry and the position of multiple Portable carrying devices 110.Door body management Stock control device 310, storage control device 320, outbound control device 330 and inventory information can be included in component 300 Output device 340.
Stock control device 310 is respectively with the storage information acquisition device 221 in the second Card read/write component 220 and going out Storehouse information acquisition device 222 data connect, and the position for the Portable carrying device 110 being configured in door body assembling area 10 and carry The information of door body.Inventory information output device 340 can be connected with the data of stock control device 310, multiple a plurality of for showing Deposit the door body storage configuration on track.The door body of different model is represented for example with different colors or pattern.Stock control Door body storage data in device 310 can use the form of two-dimensional array to be preserved, and wherein the line number of two-dimensional array represents The sequence number of track is deposited, the columns of two-dimensional array represents the sequence number of Portable carrying device 110 in storage track, and the element of two-dimensional array is The model for the door body that Portable carrying device 110 carries, consequently facilitating door body storage data query uses.
The control device of the present embodiment is put in storage control device 320, storage control device 320 and stock's pipe more than being used as The connection of the data of device 310 is managed, and is configured to determine that Portable carrying device 110 is in a plurality of storage in storage track according to default putaway rule Target storage position in track.
Fig. 3 is showing for the control device 320 of door body delivery system in refrigerator production line according to an embodiment of the invention It is intended to.The storage control device 320 can include:First storage drive module 321, data acquisition module 322, storage position are true Cover half block 323, second is put in storage drive module 324, in some alternative embodiments, can flexibly increase with one of lower module or It is multiple:Data obtaining module 325, data update module 326.
First storage drive module 321 can be configured to:Driving storage Portable carrying device moves to door body storage area 20, is put in storage Portable carrying device is loaded into storage door body in door body assembling area 10.
Data acquisition module 322 can be configured to:Obtain the door body storage data in door body storage area 20, door body storage number According to the position including the Portable carrying device in door body storage area 20 and its information of the door body carried.
Storage position determination module 323 can be configured to:Data are deposited according to door body to determine according to default putaway rule Be put in storage the target storage position of Portable carrying device.For ease of reservoir region management, data can be deposited according to door body and determine every storage rail The model of door body is deposited on road;Only storage storage door body model and the storage track that vacant deposit position be present are deposited as target Put track;If in the absence of only storage storage door body model and the storage track of vacant deposit position be present, every kind of model is counted Door body take storage track average;The target storage track of storage Portable carrying device is determined according to average, with balance The storage number of tracks that the door body of every kind of model takes.
Second storage drive module 324 can be configured to:Driving storage Portable carrying device enters target storage position, and matches The information of record storage door body 20 and target storage position.
Data obtaining module 325 can be configured to obtain the information of the storage door body of operating personnel's input, and will be put in storage door In the electronic tag of the information write-in storage Portable carrying device configuration of body.
Data update module 326 can be configured to update the door body storage data on a plurality of storage track, and pass through display Door body storage data after screen displaying renewal.
The embodiment of the present invention additionally provides a kind of control method of door body delivery system in refrigerator production line.This can be by above-mentioned The control device of door body delivery system performs in the refrigerator production line of embodiment, is managed with improving door body warehouse-in efficiency and reservoir area Reason.Fig. 4 is the flow chart of the control method of door body delivery system in refrigerator production line according to an embodiment of the invention, the ice The control method of door body delivery system can include in general manner in box assembly line:
Step S402, driving storage Portable carrying device 110 move to door body storage area 20, and storage Portable carrying device 110 is in door body Assembling is loaded into storage door body in area 10;
Step S404, obtains the door body storage data in door body storage area 20, and door body storage data include door body storage area The position of Portable carrying device 110 in 20 and its model of the door body carried;
Step S406, target of the data according to default putaway rule determination storage Portable carrying device 110 is deposited according to door body Deposit position;And
Step S408, driving storage Portable carrying device 110 enters target storage position, and matches the model of record storage door body And target storage position.
Wherein, a kind of step S406 optional flow is:Data are deposited according to door body to determine to deposit on every storage track The model of door body;Using only storage storage door body model and the storage track of vacant deposit position be present as target storage track; If in the absence of only storage storage door body model and the storage track of vacant deposit position be present, the door body for counting every kind of model accounts for Deposit the average of track;The target storage track of storage Portable carrying device 110 is determined according to average, to balance every kind of type Number door body take storage number of tracks.Such as by the quantity for depositing track be put in storage shared by the model of door body and it can put down Mean is compared;According to comparative result target storage track is selected from a plurality of storage track.
Step S406 preferentially leaves the door body of same model on a storage track concentratedly, can root if can not realize The principle that the storage number of tracks taken according to the door body of every kind of model balances as far as possible is put in storage.
The quantity of storage track shared by model in the door body carried of storage Portable carrying device 110 is less than average etc. In the case of, the priority of selection target storage track is as follows successively:The storage track of Portable carrying device 110 is not deposited;Deposit simultaneously Carry the storage track of the door body of storage door body model and the Portable carrying device 110 of zero load;Only deposit the Portable carrying device 110 of zero load Storage track;Storage simultaneously carries the Portable carrying device of the door body of storage door body model and the door body of non-storage door body model 110 storage track;Storage simultaneously carries the storage track of the Portable carrying device 110 of the door body of a variety of non-storage door body models;Only Deposit unloaded Portable carrying device 110 and a kind of storage track of the Portable carrying device 110 of the door body of non-storage door body model;And Only storage carries a kind of storage track of the Portable carrying device 110 of the door body of non-storage door body model.
The quantity of storage track shared by model in the door body carried of storage Portable carrying device 110 is more than or equal to flat When mean, the priority of selection target storage track is as follows successively:Storage carries the door body of storage door body model simultaneously And the storage track of unloaded Portable carrying device 110;Storage simultaneously carries the door body of storage door body model and non-storage door body The storage track of the Portable carrying device 110 of the door body of model;Only deposit the storage track of the Portable carrying device 110 of zero load;Do not deposit and take Carry put 110 storage track;Storage simultaneously carries the storage rail of the Portable carrying device 110 of the door body of a variety of non-storage door body models Road;Only deposit the Portable carrying device 110 of zero load and a kind of storage rail of the Portable carrying device 110 of the door body of non-storage door body model Road;And only storage carries a kind of storage track of the Portable carrying device 110 of the door body of non-storage door body model.
After step S408, the door body storage data on a plurality of storage track can also be updated, and pass through display screen exhibition Door body deposits data after showing renewal.
Using the putaway rule of the above, it is ensured that the storage number of tracks that the door body of every kind of model takes is in a basic balance, It is easy to reservoir area information management and outbound in-stockroom operation.
It outbound control device 330, can be connected, and be configured to according to refrigerator general assembly area with the data of stock control device 310 Door body model needed for 30 selects the Portable carrying device 110 of outbound from a plurality of storage track, and drives the Portable carrying device 110 of outbound Into outbound track, to be sent to refrigerator general assembly area 30.Fig. 5 be the refrigerator production line shown in Fig. 1 door body delivery system in outbound The control flow chart of control device 330.A kind of optional control flow of the outbound control device 330 includes:
Step S502, refrigerator door outbound instruction is obtained, and the type for determining outbound door body is instructed according to refrigerator door outbound Number;
Step S504, obtains the door body storage data in door body storage area 20, and door body storage data include door body storage area The position of Portable carrying device 110 in 20 and its model of the door body carried;
Step S506, data are deposited according to door body and determine to carry the outbound Portable carrying device 110 of outbound door body;And
Step S508, driving outbound Portable carrying device 110 are moved to refrigerator general assembly area 30 from door body storage area 20.
Outbound instruction can be sent by refrigerator general assembly area 30, and its generation step can include:Identify that refrigerator general assembly area 30 is to be installed The model for the refrigerator body matched somebody with somebody;Determine refrigerator door model corresponding with the model of refrigerator body;And according to determining The generation outbound instruction of refrigerator door model.
In the case where door body storage data are preserved with the form of two-dimensional array, a kind of step S506 optional flow For:Two-dimensional array is traveled through, to determine to carry the Portable carrying device 110 of the door body of outbound door body model, and from determination Outbound Portable carrying device 110 is selected in the Portable carrying device 110 gone out.The mode of selection outbound Portable carrying device 110 have it is a variety of, such as will The Portable carrying device 110 of the first door body Signal Matching drawn is traveled through as outbound Portable carrying device 110.Can also will be apart to door Body storage area 20 exports most short Portable carrying device 110 as outbound Portable carrying device 110.Correspondingly, determine in Portable carrying device 110 The step of selecting outbound Portable carrying device 110 can include:Portable carrying device 110 to the door body that traversal is determined is calculated respectively to deposit The distance that area 20 exports;And using the most short Portable carrying device 110 of distance as outbound Portable carrying device 110.
The situation of door body can have been deposited according to door body storage area 20 using door body storage data using above outbound flow Door body outbound instruction is responded, determines that warehouse compartment is put, realizes the intelligent management of door body storage area 20, improve door body storage area 20 Utilization ratio, be convenient for managing and search, to improve the overall production efficiency of refrigerator.
Fig. 6 is a kind of workflow diagram in the door body delivery system shown in Fig. 1.In this embodiment, door body dispatching system For system using friction chain transmission track, Portable carrying device 110 is the door body suspender being assemblied on friction chain transmission track 100.Suspender leads to Cross friction wheel drive to advance forward, RFID label tag is provided with suspender, whole storage, outbound, the route of dispatching are that standard is set There is change duct device the track of meter, intersection, automatically control the course of each suspender (often covering door body).
The complete door body (door body of 1 refrigerator) that production finishes is fitted into suspender by the operator on door body production line, And the model (such as being selected in multiple models pre-set) that the suspender loads door body is set on the touchscreen, selection ACK button is pressed afterwards, and suspender advances forward, during RFID reader of the suspender by being arranged on predeterminated position, will set automatically In the RFID label tag of door body information write-in suspender configuration.To cause suspender is self-contained to have door body information, in door body information at least Model including door body.
Suspender subsequently enters storage track, is prepared to enter into door body storage area 20.The door body storage area 20 can include:It is some The parallel storage track of bar.These storage tracks can share same storage track and same outbound track.Every storage track Set can be used for storing a number of suspender.
The characteristics of control based on friction chain transmission is flexible, can be real by the putaway rule of program setting different model Now carry the suspender of different model door body and put same storage track is mixed.Utilize the information of RFID label tag memory storage, system energy Currently each warehouse compartment whether there is door body and door body type information to enough automatic identifications.So as to reach automatic accurate statistics door body quantity in stock Purpose.
It can be exported using display device (such as display screen, intelligent terminal) to the administrative staff of production line and operating personnel The state (including the model of stock's door body, quantity etc.) of storage door body in door body storage area 20, with facilitate carry out stock control and The production schedule adjusts.Display device can distinguish the storage situation of different model door body by modes such as pattern, colors, with directly perceived Mode identify door body in stock and quantity.
The station of reaching the standard grade (generally first station of refrigerator general assembly line) in refrigerator general assembly area 30 is preferentially provided with above-mentioned use In the display device for showing storage door body state in door body storage area 20, person easy to operation is visually known door body inventories, And selecting the refrigerator body of corresponding model to reach the standard grade according to door body inventories, the casing that can accomplish to reach the standard grade has Corresponding matching Door body, effectively prevent casing without door body, have mismatch case of the door body without casing.
According to the selection operation of the operating personnel for station of reaching the standard grade, refrigerator body starts to reach the standard grade.When refrigerator body arrives at general assembly Reach the standard grade after station, obtain refrigerator body signal message first, can be drawn by scanning the identification of casing bar code.According to being identified The generation refrigerator door outbound instruction of casing information, be sent to the door body delivery system for refrigerator production line of the present embodiment. The door body delivery system for refrigerator production line of the present embodiment performs outbound flow, and model is determined from refrigerator storage area Suspender matching somebody with somebody and nearest apart from outbound mouth, as outbound suspender, set the outbound route of the outbound suspender.By outbound suspender edge Outbound track is distributed to the door body installation station in refrigerator general assembly area 30.While door body outbound, refrigerator body is also total along refrigerator Wiring is distributed to door body installation station.The order of reaching the standard grade of casing model is corresponding with the order holding of reaching the standard grade of door body model.Door body The operating personnel of installation station remove door body to be assembled on refrigerator body from the suspender of arrival.The zero load for being removed door body is hung Door body information in tool in RFID is cleared, and returns to door body assembling area 10 and start next round circulation, completes the intelligence of door body Delivery process.
Use above workflow, can avoid manually counting that inventory data is inaccurate and casing door body is unmatched asks Topic, and refrigerator door is all realized that nobody changes and sent in the whole process of whole storage, outbound, dispatching of reaching the standard grade, in this process In handling without door body, the anti-door body set using suspender collided with safeguard procedures, and door body can be made steady in delivery process Advance, occur door body so as to avoid and the quality problems such as collide with.
The control method and control device of door body delivery system in the refrigerator production line of the present embodiment, for being produced to refrigerator The door body transmission equipment set in line is controlled so that door body transmission equipment is configured to assemble area in the door body of refrigerator production line 10th, refrigerator door is transmitted between door body storage area 20 and refrigerator general assembly area 30, completes the dispatching of refrigerator door.And in ice During chamber door body enters door body storage area 20, the feelings of door body have been deposited according to door body storage area 20 using door body storage data Condition determines storage position, realizes the intelligent management of door body storage area, improves the utilization ratio of door body storage area, be convenient for Management and lookup, to improve the overall production efficiency of refrigerator.
Further, the control method of door body delivery system and control device send track to exist in refrigerator production line of the invention The structure and storage outbound rule of the section of door body storage area optimize, there is provided timely, effective, complete, real stock Data, improve out storehouse warehouse-in efficiency.
So far, although those skilled in the art will appreciate that detailed herein have shown and described multiple showing for the present invention Example property embodiment, still, still can be direct according to present disclosure without departing from the spirit and scope of the present invention It is determined that or derive many other variations or modifications for meeting the principle of the invention.Therefore, the scope of the present invention is understood that and recognized It is set to and covers other all these variations or modifications.

Claims (10)

1. the control method of door body delivery system in a kind of refrigerator production line, the door body for being set to the refrigerator production line passes Equipment is sent to be controlled, the door body transmission equipment includes:Transmission track and be arranged on the transmission track multiple carry Device, each Portable carrying device is used for a whole set of door body for carrying a refrigerator, and the door body transmission equipment is configured in institute State the door body assembling area of refrigerator production line, transmit refrigerator door, and the control between door body storage area and refrigerator general assembly area Method processed includes:
Driving storage Portable carrying device moves to the door body storage area, and the storage Portable carrying device is loaded into door body assembling area Be put in storage door body;
The door body storage data in the door body storage area are obtained, the door body storage data are included in the door body storage area The position of Portable carrying device and its model of the door body carried;
Data are deposited according to the door body and determine the target storage position for being put in storage Portable carrying device according to default putaway rule; And
Drive the storage Portable carrying device to enter the target storage position, and match record the model for being put in storage door body and The target storage position, wherein
The transmission track includes in the section of the door body storage area:A plurality of storage track, every storage track are used for The Portable carrying device of predetermined quantity is placed, and according to door body storage data according to the determination of default putaway rule The step of target storage position for being put in storage Portable carrying device, includes:
Data are deposited according to the door body to determine to deposit the model of door body on every storage track;
The storage door body model will only be deposited and the storage track of vacant deposit position be present as target storage track;
If in the absence of only depositing the storage door body model and the storage track of vacant deposit position being present, every kind of model is counted Door body take storage track average;
The target storage track of the storage Portable carrying device is determined according to the average, to balance the door body of every kind of model occupancy Storage number of tracks.
2. control method according to claim 1, wherein, it is loaded into the storage Portable carrying device in door body assembling area Also include after storage door body:
The information of the storage door body of operating personnel's input is obtained, and the information write-in storage of the storage door body is taken Carry and put in the electronic tag of configuration, the information of the storage door body comprises at least the model of the storage door body.
3. control method according to claim 1, wherein, determine the mesh for being put in storage Portable carrying device according to the average The step of mark storage track, includes:
By the quantity of the storage track shared by the model of the storage door body compared with the average;
According to comparative result the target storage track is selected from a plurality of storage track.
4. control method according to claim 3, wherein, in the model institute of the door body carried of the storage Portable carrying device The quantity of the storage track of occupancy is less than when the average, selects the priority of the target storage track successively such as Under:
The storage track of Portable carrying device is not deposited;
Only storage carries the storage track of the door body of the storage door body model and the Portable carrying device of zero load;
Only deposit the storage track of the Portable carrying device of zero load;
Only storage carries the storage of the Portable carrying device of the door body of the storage door body model and the door body of non-storage door body model Track;
Storage simultaneously carries the storage track of the Portable carrying device of the door body of a variety of non-storage door body models;
Only deposit the Portable carrying device of zero load and a kind of storage track of the Portable carrying device of the door body of non-storage door body model;And
Only storage carries a kind of storage track of the Portable carrying device of the door body of non-storage door body model.
5. control method according to claim 3, wherein, in the model institute of the door body carried of the storage Portable carrying device The quantity of the storage track of occupancy is more than or equal to when the average, selects the priority of the target storage track It is as follows successively:
Only storage carries the storage track of the door body of the storage door body model and the Portable carrying device of zero load;
Only storage carries the storage of the Portable carrying device of the door body of the storage door body model and the door body of non-storage door body model Track;
Only deposit the storage track of the Portable carrying device of zero load;
The storage track of Portable carrying device is not deposited;
Storage simultaneously carries the storage track of the Portable carrying device of the door body of a variety of non-storage door body models;
Only deposit the Portable carrying device of zero load and a kind of storage track of the Portable carrying device of the door body of non-storage door body model;And
Only storage carries a kind of storage track of the Portable carrying device of the door body of non-storage door body model.
6. control method according to any one of claim 1 to 5, wherein, record the storage Portable carrying device in matching Also include after the step of information of the door body carried and the target storage position:
The door body storage data on a plurality of storage track are updated, and number is deposited by the door body after display screen displaying renewal According to.
7. the control device of door body delivery system in a kind of refrigerator production line, the door body for being set to the refrigerator production line passes Equipment is sent to be controlled, the door body transmission equipment includes:Transmission track and be arranged on the transmission track multiple carry Device, each Portable carrying device is used for a whole set of door body for carrying a refrigerator, and the door body transmission equipment is configured in institute State the door body assembling area of refrigerator production line, transmit refrigerator door, and the control between door body storage area and refrigerator general assembly area Device processed includes:
First storage drive module, it is configured to driving storage Portable carrying device and is moved to the door body storage area, the storage carries Device is loaded into storage door body in door body assembling area;
Data acquisition module, is configured to obtain the door body storage data in the door body storage area, and the door body deposits packet Include the position of the Portable carrying device in the door body storage area and its information of the door body carried;
Position determination module is put in storage, is configured to determine the storage according to default putaway rule according to door body storage data The target storage position of Portable carrying device;And
Second storage drive module, it is configured to drive the storage Portable carrying device to enter the target storage position, and matches note Record the information of the storage door body and the target storage position.
8. control device according to claim 7, in addition to:
Data obtaining module, be configured to obtain operating personnel input storage door body information, and by it is described be put in storage door body letter In the electronic tag of the breath write-in storage Portable carrying device configuration.
9. control device according to claim 7, wherein the transmission track includes in the section of the door body storage area: A plurality of storage track, every storage track are used for the Portable carrying device for placing predetermined quantity, and the storage position Determining module is configured to:
Data are deposited according to the door body to determine to deposit the model of door body on every storage track;
The storage door body model will only be deposited and the storage track of vacant deposit position be present as target storage track;
If in the absence of only depositing the storage door body model and the storage track of vacant deposit position being present, every kind of model is counted Door body take storage track average;
The target storage track of the storage Portable carrying device is determined according to the average, to balance the door body of every kind of model occupancy Storage number of tracks.
10. the control device according to any one of claim 7 to 9, in addition to:
Data update module, it is configured to update the door body storage data on a plurality of storage track, and is shown by display screen The door body storage data after renewal.
CN201510465477.1A 2015-07-31 2015-07-31 The control method and control device of door body delivery system in refrigerator production line Active CN105173508B (en)

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CN106600194B (en) * 2016-12-12 2020-04-14 长虹美菱股份有限公司 Door body automatic production and distribution system and method thereof
CN107117423B (en) * 2017-06-22 2023-06-06 无锡中鼎集成技术有限公司 Drawer type goods shelf sorting system for multilayer shuttle warehouse
CN111797954A (en) * 2020-06-28 2020-10-20 青岛奥利普自动化控制系统有限公司 Matching management method and device for refrigerator door production line and storage medium

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CN2908411Y (en) * 2006-03-17 2007-06-06 江苏天奇物流系统工程股份有限公司 Large span heavy-load multi-storey storehouse for vehicle
CN101951082B (en) * 2010-11-01 2012-05-30 南阳防爆集团股份有限公司 Flexible assembly process and assembly line for low-voltage motor
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