CN105130074A - Electro-catalysis /ultraviolet composite ship ballast water treatment method and equipment - Google Patents
Electro-catalysis /ultraviolet composite ship ballast water treatment method and equipment Download PDFInfo
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Abstract
本发明涉及一种采用联合处理方式的船舶压载水处理方法及设备,它解决了现有船舶压载水的处理方法和设备效率较低和功耗较高的问题。本发明的方法依次通过下述步骤实现:a、对船舶压载水进行过滤,去掉大于50微米的杂物;b、通过电催化过程产生强氧化性自由基;c、通过光辐射反应器处理船舶压载水。本发明利用电催化/光催化协同作用,在紫外辐射和强氧化性自由基的共同作用下,杀灭微生物,达到净化水质的要求。本发明的船舶压载水处理设备包括粗格栅、水泵、高效过滤器、一号控制阀、电催化反应器和光辐射反应器。The invention relates to a ship ballast water treatment method and equipment adopting a joint treatment method, which solves the problems of low efficiency and high power consumption of the existing ship ballast water treatment method and equipment. The method of the present invention is realized through the following steps in turn: a, filtering the ship's ballast water to remove impurities larger than 50 microns; b, generating strong oxidizing free radicals through an electrocatalytic process; c, processing through a light radiation reactor Ship's ballast water. The invention utilizes the electrocatalysis/photocatalysis synergy to kill microorganisms under the joint action of ultraviolet radiation and strong oxidizing free radicals, thereby meeting the requirement of purifying water quality. The ship ballast water treatment equipment of the present invention includes a coarse grid, a water pump, a high-efficiency filter, a No. 1 control valve, an electrocatalytic reactor and a photoradiation reactor.
Description
技术领域 technical field
本发明涉及船舶压载水的处理方法,本发明还涉及船舶压载水的处理设备。 The invention relates to a treatment method for ship's ballast water, and also relates to a treatment device for ship's ballast water.
背景技术 Background technique
船舶压载水异地排放问题被国际海事组织(IMO)和国际环境监督部门列为全球海洋生态环境安全的四大危害因素之一。根据国际海事组织的统计,全球每年共有超过100亿吨压舱水排入海洋,每天至少有7000个有机体等随船舶压载水远航至他乡。物种互相入侵,加剧了海洋生态链和环境的恶化。船舶运输的货运量占全球货运总量的80%,远洋船舶越来越多,因此船舶压载水已经被视为破坏全球海洋生态链的日益严重的祸害之一。 The problem of off-site discharge of ship ballast water has been listed by the International Maritime Organization (IMO) and international environmental supervision departments as one of the four major hazards to global marine ecological environment security. According to the statistics of the International Maritime Organization, more than 10 billion tons of ballast water are discharged into the ocean every year in the world, and at least 7,000 organisms travel to other places with the ballast water of ships every day. Species invade each other, exacerbating the deterioration of the marine ecological chain and environment. The freight transported by ships accounts for 80% of the world's total freight, and there are more and more ocean-going ships. Therefore, ship ballast water has been regarded as one of the growing scourges that destroy the global marine ecological chain.
船舶压载水处理系统是在货船装载压载水的同时进行处理,如何在满足国际海事组织关于压载水排放要求的前提下,提高处理系统的效率是研发工作者的目标。近些年来,关于船舶压载水的处理方法层出不穷,主要是利用置换法、机械法、物理法、化学法来对船舶压载水进行处理。然而研究发现压载水可信置换率大约只有70%~90%,压载舱底部的剩余外来生物及沉淀物在置换后会重新悬浮,并不能达到完全置换的目的;机械过滤法在处理压载水时无法去除体型较小的细菌与病毒;加热法不适用于不能提供足够热量的船体,同时维持均匀的压载水温度难以实现,还会对船体的管道、水泵和船舱涂层带来不利影响;臭氧制备方式复杂,同时会加剧船体船舱的腐蚀,过高的臭氧浓度还会对船员身体健康产生影响。 The ship's ballast water treatment system is processed while the cargo ship is loading ballast water. How to improve the efficiency of the treatment system on the premise of meeting the ballast water discharge requirements of the International Maritime Organization is the goal of the research and development workers. In recent years, there have been endless treatment methods for ship's ballast water, mainly using displacement, mechanical, physical and chemical methods to treat ship's ballast water. However, studies have found that the credible replacement rate of ballast water is only about 70% to 90%, and the remaining foreign organisms and sediment at the bottom of the ballast tank will be resuspended after replacement, which cannot achieve the purpose of complete replacement; Smaller bacteria and viruses cannot be removed when carrying water; heating is not suitable for hulls that cannot provide enough heat, and maintaining a uniform ballast water temperature is difficult to achieve, and it will also cause damage to the hull's pipes, pumps, and cabin coatings. Adverse effects: The ozone preparation method is complicated, and at the same time it will aggravate the corrosion of the hull and cabin, and the excessively high ozone concentration will also affect the health of the crew.
紫外辐射技术与电催化技术已经被应用于船舶压载水处理当中。石健发明了一种船舶压载水处理装置(发明专利,专利公开号CN103708582A),主要通过高频高压电源供电,介质阻挡放电反应装置对船舶压载水进行处理,该处理系统采用高压高频电源,具有较高的使用风险,同时过高的电压会加剧电极副反应的发生,增加电能消耗,并不能使船舶压载水达到满意的处理程度。白振光发明了一种高效的船舶压载水处理系统(发明专利,专利公开号CN101948204A),主要采用紫外消毒技术对船舶压载水中的细菌与病毒进行杀灭,据科学研究紫外辐射波长为254nm波长时对细菌和病毒的DNA有较强的破坏作用,但是并不能有效杀灭压载水中的藻类物种。由此可见单独高频电压、紫外辐射处理系统并不能将船舶压载水处理到国际排放标准。 Ultraviolet radiation technology and electrocatalytic technology have been applied to the treatment of ship ballast water. Shi Jian invented a ship ballast water treatment device (invention patent, patent publication number CN103708582A), which is mainly powered by a high-frequency high-voltage power supply, and a dielectric barrier discharge reaction device processes ship ballast water. The treatment system uses high-voltage high-frequency The power supply has a high risk of use, and at the same time, an excessively high voltage will aggravate the occurrence of electrode side reactions, increase power consumption, and cannot achieve a satisfactory treatment level for the ship's ballast water. Bai Zhenguang invented an efficient ship ballast water treatment system (invention patent, patent publication number CN101948204A), which mainly uses ultraviolet disinfection technology to kill bacteria and viruses in ship ballast water. According to scientific research, the wavelength of ultraviolet radiation is 254nm Sometimes it has a strong damaging effect on the DNA of bacteria and viruses, but it cannot effectively kill algae species in ballast water. It can be seen that the high-frequency voltage and ultraviolet radiation treatment system alone cannot treat the ship's ballast water to the international discharge standard.
紫外/电催化是将紫外辐射与电催化技术相联合的一种复合处理技术。有机物在经过电催化处理后立即进行紫外辐射处理,由电催化产生的一些氧化性物质,如·OH等经过紫外辐射后可以加快与有机物质的反应。目前,紫外/电催化联合处理压载水的报到较少,主要是应用于工业废水和生活污水的研究。张祖云研究了BixTiOy-TiO2复合膜电极光电协同对细菌浓度为106CFU/mL的模拟压载水进行灭菌实验,结果表明外加电压为9V,电极与溶液接触面积为140cm2时,20W紫外杀菌灯照射下反应2min可完全去除压载水中的细菌。 UV/electrocatalysis is a composite treatment technology that combines ultraviolet radiation with electrocatalysis technology. Organic matter is treated with ultraviolet radiation immediately after electrocatalytic treatment, and some oxidative substances produced by electrocatalysis, such as OH, can accelerate the reaction with organic substances after ultraviolet radiation. At present, there are few reports on the combined treatment of ballast water by UV/electrocatalysis, and it is mainly used in the research of industrial wastewater and domestic sewage. Zhang Zuyun studied the photoelectric synergy of Bi x TiO y -TiO 2 composite membrane electrode to sterilize simulated ballast water with a bacterial concentration of 10 6 CFU/mL. The results showed that when the applied voltage was 9V and the contact area between the electrode and the solution was 140cm 2 , Under the irradiation of 20W ultraviolet germicidal lamp, the reaction for 2 minutes can completely remove the bacteria in the ballast water.
研究表明,紫外/电催化联合技术在船舶压载水处理方面具有协同作用的优越性,具有比单独处理系统更高的微生物灭活效率。 Studies have shown that the combined UV/electrocatalytic technology has synergistic advantages in the treatment of ship ballast water, and has a higher microbial inactivation efficiency than a single treatment system.
发明内容 Contents of the invention
本发明的目的是提供一种船舶压载水的处理方法,以解决现有船舶压载水的处理方法效率较低和成本较高的问题。本发明的方法依次通过下述步骤实现:a、采用高效过滤器对船舶压载水进行过滤,去掉大于50微米的杂物;b、通过电催化反应器,电极产生强氧化性自由基将微生物杀灭;c、用光催化反应器处理船舶压载水,从而进去一步去除压载水中的细菌、单胞藻、原生动物。 The object of the present invention is to provide a treatment method for ship ballast water to solve the problems of low efficiency and high cost of the existing ship ballast water treatment method. The method of the present invention is realized through following steps successively: a, adopt high-efficiency filter to filter ship's ballast water, remove the sundry greater than 50 microns; b, by electrocatalytic reactor, electrode produces strong oxidizing free radical Kill; c. Treat the ship's ballast water with a photocatalytic reactor, so as to further remove bacteria, single-celled algae, and protozoa in the ballast water.
本发明还涉及一种采用上述处理方法的船舶压载水处理设备。它包括:粗格栅1、水泵2、高效过滤器3、一号控制阀4、电催化反应器5、光辐射反应器6组成,船舶压载水管道通过粗格栅1后连通水泵2的入口,水泵2的出口连通高效过滤器3的入口,高效过滤器3的液体出口连通一号控制阀4的一端,一号控制阀4的另一端连通电催化反应器5的入口,电催化反应器5内交错排列一对或者多对电催化电极,包括阳极5-1和阴极5-2,电催化反应器5的出口与光辐射反应器6的入口通过法兰连接,光辐射反应器6的出口设置在反应器6的上端,在光辐射反应器6内包括一个或多个石英管6-2,每个石英管6-2可以在横向或在高度方向贯穿于反应器6,多个石英管6-2均匀分布在反应器6内,每个石英管6-2内都设置一个紫外线灯6-1。 The present invention also relates to a ship ballast water treatment device adopting the above treatment method. It consists of: coarse grid 1, water pump 2, high efficiency filter 3, No. 1 control valve 4, electrocatalytic reactor 5, light radiation reactor 6, and the ballast water pipeline of the ship passes through the coarse grid 1 and then connects to the water pump 2 The inlet and the outlet of the water pump 2 are connected to the inlet of the high-efficiency filter 3, the liquid outlet of the high-efficiency filter 3 is connected to one end of the No. 1 control valve 4, and the other end of the No. 1 control valve 4 is connected to the inlet of the electrocatalytic reactor 5, and the electrocatalytic reaction One or more pairs of electrocatalytic electrodes are staggered in the device 5, including an anode 5-1 and a cathode 5-2. The outlet of the electrocatalytic reactor 5 is connected to the inlet of the photoradiation reactor 6 through a flange, and the photoradiation reactor 6 The outlet of the outlet is arranged on the upper end of the reactor 6, and includes one or more quartz tubes 6-2 in the light radiation reactor 6, and each quartz tube 6-2 can run through the reactor 6 in the horizontal direction or in the height direction, and multiple The quartz tubes 6-2 are uniformly distributed in the reactor 6, and an ultraviolet lamp 6-1 is arranged in each quartz tube 6-2.
压载水首先通过粗格栅1和高效过滤器3,将压载水中长度大于50μm的杂质和微生物去除,过滤后的压载水进入电催化反应器5,高效电催化电极产生强氧化性自由基对压载水中微生物进行杀灭同时会氧化Cl-生成次级氧化性物质,最后压载水进入光辐射反应器6,在紫外辐射和强氧化物质的同时作用下去除压载水中的细菌、单胞藻、原生动物。 The ballast water first passes through the coarse grid 1 and the high-efficiency filter 3 to remove impurities and microorganisms longer than 50 μm in the ballast water, and the filtered ballast water enters the electrocatalytic reactor 5, and the high-efficiency electrocatalytic electrode generates strong oxidizing free The base kills the microorganisms in the ballast water and at the same time oxidizes Cl - to generate secondary oxidative substances. Finally, the ballast water enters the light radiation reactor 6, and removes bacteria, Monocellular algae, protozoa.
在电催化系统中,形稳阳极(DSA)表面能较高,和海水接触时亲和力强,会产生“表面羟基”过程。钛基电极表面涂层的金属氧化物质MOx由于其较高的电负性对羟基基团中的电子更具有吸引力,使得M-O键缩短,而伸长O-H键并弱化其键能,反应过程如下: In the electrocatalytic system, the shape-stable anode (DSA) has a high surface energy and a strong affinity when in contact with seawater, which will generate a "surface hydroxyl" process. The metal oxide MO x coated on the surface of the titanium-based electrode is more attractive to the electrons in the hydroxyl group due to its higher electronegativity, which shortens the MO bond, while elongating the OH bond and weakening its bond energy. The reaction process as follows:
(MOx)-OH→(MOx)-O·+H++e- (MO x )-OH→(MO x )-O·+H + +e -
(MOx)-O·+OH-→(MOx)-O-+HO· (MO x )-O +OH - →(MO x )-O - +HO
(MOx)-O-+H2O→(MOx)-OH+OH- (MO x )-O - +H 2 O→(MO x )-OH+OH -
综合以上三式,可以认为是水在Ti/MOx表面生成了·OH。·OH的标准氧化还原电位高达2.80V,仅次于F2的2.87V,比其它常见的氧化剂具有更高的氧化能力,可以破坏微生物细胞膜通透性进而破坏其完整性,甚至可以直接破坏微生物的DNA导致微生物死亡。在光辐射反应器内通过波长254nm的紫外光对微生物的DNA遗传系统进行破坏,又利用氧化性物质在光辐射反应器内的持续氧化作用,从而达到杀灭压载水中微生物的目的。 Based on the above three formulas, it can be considered that water generates OH on the surface of Ti/MO x . The standard oxidation-reduction potential of OH is as high as 2.80V, second only to F2's 2.87V, and has higher oxidation ability than other common oxidants, which can destroy the permeability of microbial cell membrane and then destroy its integrity, and even directly destroy microorganisms of DNA leads to the death of microorganisms. In the light radiation reactor, ultraviolet light with a wavelength of 254nm is used to destroy the DNA genetic system of microorganisms, and the continuous oxidation of oxidizing substances in the light radiation reactor is used to achieve the purpose of killing microorganisms in ballast water.
本发明的方法和设备的优点在于,先利用电催化系统的氧化作用再结合电催化/光辐射协同作用杀灭生命力顽强的微生物,高速高效地杀死微生物,实现在管道输送压载水过程中直接去除压载水中的细菌、单胞藻、原生动物。 The advantage of the method and equipment of the present invention is that the oxidation of the electrocatalysis system is combined with the synergistic effect of electrocatalysis/light radiation to kill microorganisms with tenacious vitality, and the microorganisms can be killed at a high speed and high efficiency, so as to realize the process of transporting ballast water in pipelines. Directly remove bacteria, single cell algae and protozoa in ballast water.
附图说明 Description of drawings
图1为本发明的船舶压载水处理方法流程图; Fig. 1 is the flow chart of ship's ballast water treatment method of the present invention;
图2为本发明的电催化反应器结构图; Fig. 2 is the structural diagram of electrocatalytic reactor of the present invention;
图3为本发明的光辐射反应器结构图。 Fig. 3 is a structural diagram of the light radiation reactor of the present invention.
具体实施方式 Detailed ways
下面通过实验考察本实施方式设备灭菌能力并以大肠杆菌灭活率来表征该方法和设备的有效性。 The sterilizing ability of the equipment in this embodiment will be investigated through experiments, and the effectiveness of the method and equipment will be characterized by the inactivation rate of Escherichia coli.
具体实施方式一:本压载水处理设备包括:粗格栅1、水泵2、高效过滤器3、一号控制阀4、电催化反应器5组成。船舶压载水管道通过粗格栅1后连通水泵2的入口,水泵2的出口连通高效过滤器3的入口,高效过滤器3的液体出口连通一号控制阀4的一端,一号控制阀4的另一端连通电催化反应器5的入口,电催化反应器5内交错排列多对电催化电极。 Embodiment 1: The ballast water treatment equipment includes: a coarse grid 1, a water pump 2, a high-efficiency filter 3, a No. 1 control valve 4, and an electrocatalytic reactor 5. The ship's ballast water pipeline passes through the coarse grid 1 and connects to the inlet of the water pump 2, the outlet of the water pump 2 connects to the inlet of the high-efficiency filter 3, the liquid outlet of the high-efficiency filter 3 connects to one end of the first control valve 4, and the first control valve 4 The other end communicates with the inlet of the electrocatalytic reactor 5, and a plurality of pairs of electrocatalytic electrodes are staggeredly arranged in the electrocatalytic reactor 5.
本实施方式船舶压载水的处理方法依次通过下述步骤实现:a、对船舶压载水进行过滤,将大于50μm的微生物去除;过滤时先采用粗格栅去除较大杂物,然后采用高效过滤器来过滤掉杂物。b、用电催化反应器处理船舶压载水,从而去除船舶压载水中的细菌、单胞藻、原生动物。电催化反应器有效反应体积为0.2L,采用2个Ti/SnO2阳极,3个不锈钢阴极,电流密度设置为60mA/cm2。选取天然海水作为模拟船用压载水作实验样本,细菌总数为106CFU/100mL,大肠菌群数为40CFU/100mL,添加培养的大肠杆菌使其浓度达到108CFU/mL。调整水泵流量使船舶压载水在电催化反应器中的水力停留时间分别为1.5s、2.5s、3.5s。系统运转稳定后取样,采用MPN法测定大肠杆菌灭活率如表1所示。 The treatment method of the ship's ballast water in this embodiment is realized through the following steps in turn: a. Filter the ship's ballast water to remove microorganisms larger than 50 μm; filter to filter out debris. b. Treat the ship's ballast water with an electrocatalytic reactor, thereby removing bacteria, single-celled algae, and protozoa in the ship's ballast water. The effective reaction volume of the electrocatalytic reactor is 0.2L. Two Ti/SnO 2 anodes and three stainless steel cathodes are used, and the current density is set to 60mA/cm 2 . Natural seawater was selected as the experimental sample of simulated ship ballast water. The total number of bacteria was 10 6 CFU/100mL, the number of coliforms was 40 CFU/100mL, and the cultured E. coli was added to make the concentration reach 10 8 CFU/mL. Adjust the flow rate of the water pump so that the hydraulic retention time of the ship's ballast water in the electrocatalytic reactor is 1.5s, 2.5s, and 3.5s, respectively. After the system was running stably, samples were taken, and the inactivation rate of Escherichia coli was determined by the MPN method, as shown in Table 1.
具体实施方式二:本压载水处理设备包括:粗格栅1、水泵2、高效过滤器3、一号控制阀4、电催化反应器5、光辐射反应器6组成。船舶压载水管道通过粗格栅1后连通水泵2的入口,水泵2的出口连通高效过滤器3的入口,高效过滤器3的液体出口连通一号控制阀4的一端,一号控制阀4的另一端连通电催化反应器5的入口,电催化反应器5内交错排列多对电催化电极,电催化反应器5的出口与光辐射反应器6的入口通过法兰连接,在光辐射反应器6内包括一个石英管6-2,石英管6-2在高度方向贯穿于反应器6,石英管6-2内设置一个紫外线灯6-1。 Embodiment 2: The ballast water treatment equipment includes: a coarse grid 1, a water pump 2, a high-efficiency filter 3, a No. 1 control valve 4, an electrocatalytic reactor 5, and a light radiation reactor 6. The ship's ballast water pipeline passes through the coarse grid 1 and connects to the inlet of the water pump 2, the outlet of the water pump 2 connects to the inlet of the high-efficiency filter 3, the liquid outlet of the high-efficiency filter 3 connects to one end of the first control valve 4, and the first control valve 4 The other end of the electrocatalytic reactor 5 is connected to the inlet of the electrocatalytic reactor 5, and a plurality of pairs of electrocatalytic electrodes are staggered in the electrocatalytic reactor 5, and the outlet of the electrocatalytic reactor 5 is connected to the inlet of the photoradiation reactor 6 through a flange. The reactor 6 includes a quartz tube 6-2, the quartz tube 6-2 runs through the reactor 6 in the height direction, and an ultraviolet lamp 6-1 is arranged in the quartz tube 6-2.
本实施方式与实施方式一的不同点是:本实施方式在步骤a和步骤b之后还包括步骤c、用紫外光照射处理船舶压载水,光辐射反应器采用低压汞灯,紫外灯外套加石英套管。其它步骤与实施方式一相同,系统运转稳定后取样,采用MPN法测定大肠杆菌灭活率如表2所示。 The difference between this embodiment and Embodiment 1 is: this embodiment also includes step c after step a and step b, using ultraviolet light to irradiate the ship’s ballast water, the light radiation reactor adopts a low-pressure mercury lamp, and the ultraviolet lamp jacket is covered with Quartz sleeve. The other steps are the same as those in Embodiment 1. After the system runs stably, samples are taken, and the inactivation rate of Escherichia coli is determined by the MPN method, as shown in Table 2.
具体实施方式三:本实施方式所采用压载水处理设备以及实施步骤与实施方式二相同,所不同的是:选取天然海水作为模拟船用压载水作实验样本,添加培养的杜氏盐藻,使藻细胞浓度为1×104个/mL,电流密度设置为100mA/cm2。系统运转稳定后,分别在出口处取样,以及在暗处放置2h后取样。采用CFDA-AM荧光染色法对杜氏盐藻进行定量检测,获得藻类灭活率如表3所示。 Specific embodiment three: the ballast water treatment equipment and implementation steps adopted in this embodiment are the same as in embodiment two, the difference is that: natural seawater is selected as the simulated ship ballast water as an experimental sample, and the cultured Dunaliella salina is added to make The concentration of algal cells was 1×10 4 cells/mL, and the current density was set at 100 mA/cm 2 . After the system is running stably, samples are taken at the outlet respectively, and samples are taken after being placed in the dark for 2 hours. The CFDA-AM fluorescence staining method was used to quantitatively detect Dunaliella salina, and the inactivation rate of the algae was shown in Table 3.
以上具体实施方式仅是本发明的原理性基本实施方式,应当指出:本发明不受上述实施例的限制,本发明实施方式可以有其他改进,这些改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。 The above specific implementations are only the principle basic implementations of the present invention, and it should be pointed out that the present invention is not limited by the above examples, and other improvements can be made to the implementations of the present invention, and these improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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