CN105081330B - A kind of step-like bar of the ultra-fine cemented carbide of big L/D ratio and preparation method - Google Patents
A kind of step-like bar of the ultra-fine cemented carbide of big L/D ratio and preparation method Download PDFInfo
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Abstract
The invention belongs to powder metallurgical technology, more particularly to a kind of step-like bar of the ultra-fine cemented carbide of big L/D ratio and preparation method.The preparation method comprises the following steps:(1) superfine tungsten carbide powder and cobalt powder mixed grinding are obtained into compound powder;(2) Multi-component binder constituted by compound powder and by paraffin low molecule couplant high molecular polymer is uniformly mixed with out feeding;(3) feeding is injected to shaping base on injection machine;(4) solvent degreasing and thermal debinding are carried out successively to injection moulding base;(5) sintering obtains the step-like bar of the ultra-fine cemented carbide.The step-like bar alloy porosity of prepared ultra-fine cemented carbide is small, with high rigidity and high intensity, and diameter and dimensional discrepancy are in ± 0.03mm.
Description
Technical field
The invention belongs to powder metallurgical technology, more particularly to a kind of ultra-fine cemented carbide of big L/D ratio is step-like
Bar and preparation method.
Background technology
Ultra-fine Grained (WC grain degree≤0.5 μm) WC-Co hard alloy has high intensity, high rigidity and high-wearing feature, extensively
Applied to machine tool, mould and wear part, including metal cutting tool, wire drawing and press forming die, sealing ring, spray
The fields such as mouth.With ultra-fine cemented carbide it is compressing-sintering technology it is gradually ripe, its subsequent processing operations is more, difficulty
Greatly, the problems such as cost is high becomes increasingly conspicuous.
For manufacture (such as carbide drill, vertical milling of the complicated integral-rotation cutting tool of big L/D ratio, shape and structure
Knife, screw tap etc.), because it has the labyrinths such as screw thread, endoporus, it is impossible to directly obtained by conventional powder metallurgical method.Mesh
Before, ultra-fine cemented carbide bar is generally made using compacting-sintering or extruding-sintering process, later stage grinding is relied primarily on and grinds
Mill processing obtains finished product, and its difficulty of processing is big, manufacturing procedure is more, with high costs.
The major advantage of powder injection forming (PIM) is the inexpensive precision form that can realize complex shape part, energy
The severe service components of feature with complex shape are accurately manufactured, such as various outside groovings, external screw thread, cone-shaped inner surface and appearance
Face, cross bore and blind hole etc., and the part with features above can not be obtained by conventional powder metallurgical method.
At present, Powder Injection Molding Technology is remained in a series of problems applied to ultra-fine cemented carbide material.First,
Ultra-fine cemented carbide feeding intensity and density is low, poor fluidity, its injection process be a non-newtonian fluid non-isothermal, it is non-
Even, unstable state complex flow process, shows poor fluidity, setting rate soon, easily causes mold filling and is discontented with, blank is easily broken
Split, easily occur shorting, hole, deformation, fracture, flash, sandwich, density gradient, surface defect and the not first-class structure of green compact substance
Defect.Secondly, injection base skimming processes are a finely complicated physical and chemical processes, and powder size influences its defatting machine
System, ensures that the size shape and reasonable carbon content of degreasing base are very crucial in skimming processes.Finally, ultra-fine cemented carbide burns
Knot is gradually ripe, but stable obtain of the ultra-fine crystal WC-Co alloy with efficient shrinkage factor still has very big challenge.
If realize the PIM near-net-shapes of the step-like bar of ultra-fine cemented carbide, will produce important economic benefit and
Environmental benefit.
The content of the invention
It is an object of the invention to provide a kind of step-like bar of the ultra-fine cemented carbide of big L/D ratio and preparation method, lead to
Following technical scheme is crossed to realize:
A kind of preparation method of the step-like bar of the ultra-fine cemented carbide of big L/D ratio, comprises the following steps:
(1) superfine tungsten carbide powder and cobalt powder of grain growth inhibitor (0.3wt%~1.0wt%) will be contained in proportion
Ball grinding cylinder is added, wet-milling 24h~100h is dried in vacuo or atomization drying after discharging, obtains compound powder;Wherein ultra-fine carbonization
The BET granularities of tungsten powder are 0.15 μm~0.60 μm;
(2) compound powder and the wax-based binder that step (1) is obtained successively are added in proportion in vacuum kneader, is stirred
Mix uniform, be configured to the uniform feeding that powder loading is 45%~57%;
(3) injection moulding:The feeding that step (2) is obtained injects shaping base on injection machine;
(4) solvent degreasing-thermal debinding:The shaping base that step (3) is obtained carries out solvent degreasing-thermal debinding, successively will be molten
Agent and wax-based binder removing, obtain degreasing base;
(5) sinter:The degreasing base that step (4) is obtained is sintered in vacuum dewaxing-sintering furnace or pressurized sintering furnace,
Obtain the step-like bar of ultra-fine cemented carbide.
Further, the grain growth inhibitor is vanadium carbide (VC), chromium carbide (Cr3C2), ramet (TaC) and carbon
Change the one or more in niobium (NbC).
Further, the mass percent of the superfine tungsten carbide powder and cobalt powder is (96:4)~(85:15).
Further, the wax-based binder is made up of paraffin, high molecular polymer and low molecule couplant;Each component
Constitute and weight/mass percentage composition is:Paraffin is the high paraffin refined wax of Tai Er hard alloy, accounts for 60%~70%;High molecular polymer is height
One or more in density polyethylene, polypropylene, low density polyethylene (LDPE) and ethylene-vinyl acetate copolymer, are accounted for altogether
20%~40%;Low molecule couplant be stearic acid, o-phthalic acid dibutyl ester and dibutyl phthalate in one kind or
More than one, account for 5%~15% altogether.
Further, the concrete operations of step (2) are:A. high molecular polymer is added in vacuum kneader, every
5min is secondary in three batches to add compound powder;B. the high paraffin refined wax of secondary addition Tai Er hard alloy in two batches;C. low molecule coupling is added
Mixture;Melting temperature is 120~150 DEG C, and mixing time is 2~4h.
Further, in step (3), during injection moulding, injection temperature is 120 DEG C~165 DEG C, and injection pressure is 20MPa
~120Mpa;The shaping base size is φ 2.8mm × (4~10mm)/φ 2.2mm × (10~26mm).
Further, in step (4), during solvent degreasing, solvent is gasoline or normal heptane, and solvent temperature is 30 DEG C~45
DEG C, degreasing rate is 50%~68%;During thermal debinding, maximum temperature and soaking time are respectively 500 DEG C~650 DEG C, 30min~
120min, protective atmosphere is H2、N2, one or more in Ar.
A kind of step-like bar of ultra-fine cemented carbide of the big L/D ratio obtained according to above-mentioned preparation method, it is described to greatly enhance
Footpath than the step-like bar of ultra-fine cemented carbide alloy porosity A02B00C00, WC grain degree be 0.20 μm~0.40 μm,
Diameter and length dimension deviation are ± 0.03mm.
Beneficial effects of the present invention are:Instant invention overcomes prior powder metallurgy die forming and existing powder injection forming
Deficiency, the hard alloy with complex shape such as water knife blast tube, screw tap, milling cutter that not only can be for preparing big L/D ratio
Near-net-shape product, and efficiently solve the key technologies such as feeding skewness of the prior art and size Control;This hair
It is bright not only to have saved the mineral resources of preciousness, and difficulty of processing is greatly reduced, with good economic benefit and Environmental Effect
Benefit.
Brief description of the drawings
Fig. 1:A kind of ultra-fine cemented carbide injection base schematic shapes in the present invention, numerical value shown in Fig. 1 is actual mould
Has size;
Fig. 2:The microstructure figure of Ultra-fine Grained WC-10Co hard alloy bars in the embodiment of the present invention 1;
Fig. 3:The microstructure figure of Ultra-fine Grained WC-12Co hard alloy bars in the embodiment of the present invention 2.
Embodiment
Technical scheme is described further with reference to embodiment.
Embodiment 1
A kind of preparation method of the Ultra-fine Grained WC-10Co Carbide Step shape bars of big L/D ratio:
(1) vanadium carbide (VC, 0.35wt%), chromium carbide (Cr will be contained3C2, 0.45wt%) superfine tungsten carbide powder and
Cobalt powder is proportionally added into ball milling filling, and wet-milling 30h is dried in vacuo after discharging, and sieve 320 mesh, obtains compound powder;It is wherein ultra-fine
Tungsten-carbide powder BET granularities are 0.60 μm, and Co contents are 10%;
(2) choose each component composition of wax-based binder and the weight/mass percentage composition of each component is:Wax closes for Tai Er hard
The high paraffin refined wax of gold, accounts for 63% altogether;Polyphosphazene polymer is combined into high density polyethylene (HDPE), polypropylene, ethylene-vinyl acetate copolymer, accounts for altogether
30%;Low molecule couplant is stearic acid, o-phthalic acid dibutyl ester, and 7% is accounted for altogether.
(3) the compound powder for obtaining the wax-based binder of step (2) and step (1) in vacuum kneader is mixed
Refining:High molecular polymer is firstly added, every the 5min compound powders that secondary addition step (1) obtains in three batches, secondly, is divided to two
Batch adds the high paraffin refined wax of Tai Er hard alloy described in (2), is eventually adding low molecule couplant, and melting temperature is 150 DEG C,
Mixing time is 3h, obtains the uniform feeding that compound powder useful load is 49%;
(4) feeding for obtaining step (3) injects shaping base on injection machine, and base injection temperature is 145 DEG C, note
Injection pressure is 100MPa, and shaping base size is φ 2.8mm × 10mm/ φ 2.2mm × 26mm;
(5) the injection base for obtaining step (4) obtains degreasing base after carrying out solvent degreasing-thermal debinding.Solvent degreasing process
In, solvent is normal heptane;Solvent temperature is 40 DEG C, and its degreasing rate is 65% or so;During thermal debinding, maximum temperature and Qi Bao
The warm time is respectively 550 DEG C, 60min, and protective atmosphere is H2;
(6) the degreasing base for obtaining step (5) is sintered in vacuum atmosphere sintering integrated furnace, obtains Ultra-fine Grained WC-10Co
Carbide Step shape bar.
The microstructures of Ultra-fine Grained WC-10Co Carbide Step shape bars in the present embodiment 1 is as shown in Fig. 2 WC
Grain size is 0.29 μm, alloy porosity A02B00C00, HV10Hardness is 1728, bending strength intensity be 1810MPa, diameter and
Length dimension deviation is ± 0.03mm.
Embodiment 2
A kind of preparation method of the Ultra-fine Grained WC-12Co Carbide Step shape bars of big L/D ratio:
(1) chromium carbide (Cr will be contained3C2, 0.35wt%) superfine tungsten carbide powder and cobalt powder be proportionally added into ball milling filling,
Wet-milling 48h, is dried in vacuo after discharging, and sieve 320 mesh, obtains compound powder;Wherein superfine tungsten carbide powder BET granularities are
0.32 μm, Co contents are 12%;
(2) choose each component composition of wax-based binder and the weight/mass percentage composition of each component is:Wax closes for Tai Er hard
The high paraffin refined wax of gold, accounts for 63% altogether;Polyphosphazene polymer is combined into high density polyethylene (HDPE), polypropylene, and 30% is accounted for altogether;Low molecule couplant is hard
Resin acid, o-phthalic acid dibutyl ester, account for 7% altogether.
(3) the compound powder for obtaining the wax-based binder of step (2) and step (1) in vacuum kneader is mixed
Refining:High molecular polymer is firstly added, every the 5min compound powders that secondary addition step (1) obtains in three batches, secondly, is divided to two
Batch adds the high paraffin refined wax of Tai Er hard alloy described in (2), is eventually adding low molecule couplant, and melting temperature is 150 DEG C,
Mixing time is 3h, obtains the uniform feeding that compound powder useful load is 49%;
(4) feeding for obtaining step (3) injects shaping base on injection machine, and base injection temperature is 140 DEG C, note
Injection pressure is 80MPa, and shaping base size is φ 2.8mm × 10mm/ φ 2.2mm × 26mm;
(5) the injection base for obtaining step (4) obtains degreasing base after carrying out solvent degreasing-thermal debinding.Solvent degreasing process
In, solvent is normal heptane;Solvent temperature is 35 DEG C, and its degreasing rate is 65% or so;During thermal debinding, maximum temperature and Qi Bao
The warm time is respectively 500 DEG C, 90min, and protective atmosphere is N2And H2;
(6) the degreasing base for obtaining step (5) is sintered in vacuum atmosphere sintering integrated furnace, obtains Ultra-fine Grained WC-12Co
Carbide Step shape bar.
A kind of microstructure of the Ultra-fine Grained WC-12Co Carbide Step shape bars of big L/D ratio in the present embodiment 2
As shown in figure 3, WC grain size is 0.28 μm, alloy porosity A02B00C00, HV10Hardness is 1591, and bending strength intensity is
1449MPa, diameter and length dimension deviation are ± 0.03mm.
Claims (4)
1. a kind of preparation method of the step-like bar of the ultra-fine cemented carbide of big L/D ratio, it is characterised in that including following step
Suddenly:
(1) superfine tungsten carbide powder and cobalt powder containing grain growth inhibitor 0.3wt%~1.0wt% are proportionally added into ball
Mill tube, wet-milling 24h~100h, vacuum drying or atomization drying, obtain compound powder after discharging;Wherein, superfine tungsten carbide
The BET granularities at end are 0.15 μm~0.60 μm;The mass percent of the superfine tungsten carbide powder and cobalt powder is (90:10)~
(88:12);
(2) compound powder and the wax-based binder that step (1) is obtained successively are added in proportion in vacuum kneader, stirring is equal
It is even, kneaded, be configured to the uniform feeding that powder loading is 45%~57%;The wax-based binder is by paraffin, high score
Sub- polymer and low molecule couplant composition;The paraffin is the high paraffin refined wax of Tai Er hard alloy, accounts for wax-based binder gross mass
60%~70%;The high molecular polymer is high density polyethylene (HDPE), polypropylene, low density polyethylene (LDPE) and ethyl vinyl acetate second
One or more in alkene copolymer, account for the 20%~40% of wax-based binder gross mass altogether;The low molecule couplant
For the one or more in stearic acid, o-phthalic acid dibutyl ester and dibutyl phthalate, wax-based binder is accounted for altogether
The 5%~15% of gross mass;Concrete operations are:
A. high molecular polymer is added in vacuum kneader, every 5min in three batches it is secondary addition compound powder;
B. the high paraffin refined wax of secondary addition Tai Er hard alloy in two batches;
C. low molecule couplant is added;Melting temperature is 120~150 DEG C, and mixing time is 2~4h;
(3) injection moulding:The feeding that step (2) is obtained injects shaping base on injection machine, and injection temperature is 120 DEG C
~165 DEG C, injection pressure is 80MPa~100Mpa, and the shaping base size is
(4) solvent degreasing-thermal debinding:The injection base that step (3) is obtained carries out solvent degreasing-thermal debinding, successively by solvent and
Wax-based binder is removed, and obtains degreasing base;
(5) sinter:The degreasing base that step (4) is obtained is sintered in vacuum dewaxing-sintering furnace or pressurized sintering furnace, is obtained
The step-like bar of ultra-fine cemented carbide.
2. preparation method according to claim 1, it is characterised in that the grain growth inhibitor is vanadium carbide, carbonization
One or more in chromium, ramet and niobium carbide.
3. preparation method according to claim 1, it is characterised in that in step (4), during solvent degreasing, solvent is gasoline
Or normal heptane, solvent temperature is 30 DEG C~45 DEG C, and degreasing rate is 50%~68%;During thermal debinding, maximum temperature and soaking time
Respectively 500 DEG C~650 DEG C, 30min~120min, protective atmosphere is H2、N2, one or more in Ar.
4. a kind of step-like bar of ultra-fine cemented carbide for big L/D ratio that preparation method is obtained according to claim 1,
Characterized in that, the alloy porosity A02B00C00 of the step-like bar of the ultra-fine cemented carbide of the big L/D ratio, WC grain
Spend for 0.28 μm~0.29 μm, diameter and length dimension deviation are ± 0.03mm.
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