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CN105062201B - LED flexible printed-circuit boards white encapsulated membranes ink and preparation method thereof - Google Patents

LED flexible printed-circuit boards white encapsulated membranes ink and preparation method thereof Download PDF

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Publication number
CN105062201B
CN105062201B CN201510478788.1A CN201510478788A CN105062201B CN 105062201 B CN105062201 B CN 105062201B CN 201510478788 A CN201510478788 A CN 201510478788A CN 105062201 B CN105062201 B CN 105062201B
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ink
encapsulated membranes
white
flexible printed
circuit boards
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CN105062201A (en
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张雪平
李桢林
杨蓓
刘莎莎
严辉
李静
范和平
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Huashuo electronic materials (Wuhan) Co.,Ltd.
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HUASHUO TECHNOLOGY Co Ltd
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Abstract

The present invention relates to a kind of LED flexible printed-circuit boards new white encapsulated membranes ink and preparation method thereof.A kind of LED flexible printed-circuit boards are with new white encapsulated membranes ink, it is characterised in that the mass fraction proportioning of each component is:18.3 25.1 parts of diallyl epoxy resin, 1.88 5.1 parts of bimaleimide resin, 2.07 3.9 parts of ethylene-acrylate rubber, 1.45 2.6 parts of polyethers amine hardener, 17.1 23.6 parts of pigment, 0.85 1.45 parts of inorganic filler, 0.19 0.34 parts of dispersant, 44.0 56.4 parts of organic solvent.White encapsulated membranes prepared by the ink have that high covering power, high-flexibility, tack are strong, whiteness is high, reflectance good, the high temperature excellent performance of resistance to scaling powder (resistance to scaling powder performance is qualified under the conditions of 288 DEG C/10s), are adapted to production of the LED flex circuit applications with white encapsulated membranes.

Description

LED flexible printed-circuit boards white encapsulated membranes ink and preparation method thereof
Technical field
It is more particularly to a kind of to be applied to LED flexible printed wiring boards white the present invention relates to a kind of white thermosetting ink Encapsulated membranes ink, category electronic chemical product field.
Background technology
With the development in market, LED flex circuit applications are not only used to produce LED, also for producing automobile lamp, instrument Table.Due to appearance requirement more and more higher of the market to automobile, also increasingly beautiful, light, thin, brightness is high for the requirement of car light, long lifespan, The use of FPC patch LED car lamps is increasingly popularized.Current white FPC is essentially all by using white encapsulated membranes pressing and forming Circuit soft plate produce, because there is the factors, mesh such as the unstable, environmental pollution of outward appearance in the white encapsulated membranes ink of silk-screen printing The way of preceding main flow is that white encapsulated membranes ink is coated on Kapton using coating machine, is given birth to using production line scale Production not only contributes to the management and control of quality, can be with centralized recovery solvent, it is to avoid the infringement to operating personnel and environment.
Being currently used for producing the special white encapsulated membranes ink of white encapsulated membranes has hydroxyl cure type and epoxy curing type. Such as white encapsulated membranes ink in patent CN102079959A, CN102079956A, CN102532996A, CN102731743A All it is the polyester or acrylate for having used hydroxyl, reuses isocyanates and be heating and curing to form white coating. CN103923439A is that white coating is prepared using resin based on epoxy curing systems, and CN103192572A is then by epoxy System and polyester system, which are put together, to be used, to reach required physical property, but above-mentioned patent is not all referred under the high temperature conditions The performance of resistance to scaling powder.Theoretically, resistance to scaling powder is surveyed under the conditions of 288 DEG C/10s of the more difficult satisfaction of above-mentioned hydroxyl cure agent coating Examination, curable epoxide type wants more superior, but two-sided all toughness after CN103923439A coatings, it is adaptable to glued membrane.In FPC life Produce in process, welding process is essential, particularly present pb-free solder, and high-temperature region is up to 270 DEG C.In solder paste melts, Scaling powder then starts to flow to pad peripheral, under conditions of high temperature, and the erosiveness to white coating is greatly reinforced, and can cause Ordinary white coating changes colour, come off.
The content of the invention
It is an object of the invention to provide a kind of LED flexible printed-circuit boards white encapsulated membranes ink and its preparation side Method.White encapsulated membranes prepared by the ink have that high covering power, high-flexibility, tack are strong, whiteness is high, reflectance good, high temperature The excellent performance of resistance to scaling powder (resistance to scaling powder performance is qualified under the conditions of 288 DEG C/10s), is adapted to LED flex circuit applications and is wrapped with white The production of sealer.
A kind of LED flexible printed-circuit boards white encapsulated membranes ink, it is characterised in that the mass fraction proportioning of each component For:
By such scheme, the diallyl epoxy resin chemistry structural formula such as formula (I):
Formula (I):
Wherein, R1Represent:-CH2- CH=CH2, R2Represent:This diallyl epoxy resin epoxy value For 0.28-0.34.
By such scheme, the synthetic method of diallyl epoxy resin is:Diallyl bisphenol is normal with solvent normal propyl alcohol Warm stirring and dissolving, after the completion of dissolving, is reacted under conditions of sodium hydroxide presence with epoxychloropropane.
By such scheme, reaction temperature is 90-94 DEG C, and the reaction time is 2.0-2.5 hours.
By such scheme, after diallyl bisphenol is dissolved with solvent normal propyl alcohol stirring at normal temperature, sodium hydroxide is first added, Reacted 0.5-1.0 hours under the conditions of 60-65 DEG C, then add epoxychloropropane, reacted.Sodium hydroxide is used as two allyls The catalyst of base bisphenol-A and epichlorohydrin reaction, can carry out ring-closure reaction by dehydrochlorination simultaneously in follow-up reaction.
By such scheme, described post processing is after product is washed, then carries out vacuum distillation and remove solvent and unreacted Complete epoxychloropropane.
By such scheme, the BMI include be N, N ' -4,4 '-diphenyl methane dimaleimide, N, N ' - One kind or mixture of 4,4 '-Diphenyl Ether Bismaleimide.N, N ' -4,4 '-diphenyl methane dimaleimide can select flood The BMI-01 of lake span.The synthetic method of N, N ' -4,4 '-Diphenyl Ether Bismaleimide is referred to:《Diaminodiphenyl ether span Carry out imido synthetic method with characterizing》, Chen Wen, Liu Jingmin, dragon be warm etc., and insulating materials, 2008,41 (2) are synthesized.
By such scheme, the polyethers amine hardener is the graceful JEFFAMINE D-230 of Hensel.
By such scheme, described ethylene-acrylate rubber is the ethylene-acrylate rubber containing epoxide group, can From DENKA ER5300.
By such scheme, described pigment is rutile type titanium white, and average grain diameter is 0.23-0.36 microns, be can select The trade mark have Du Pont R-103, R-706.
By such scheme, described inorganic filler includes at least one of aluminium hydroxide, aerosil.
By such scheme, described organic solvent two kinds or more of the mixture in acetone, butanone, butyl acetate.
By such scheme, optional dispersant has BYK-110, BYK-161 of BYK companies etc..
The LED flex circuit applications white encapsulated membranes that above-mentioned LED flexible printed-circuit boards are prepared with white encapsulated membranes ink.
Above-mentioned LED flexible printed-circuit boards are as follows with the preparation method of white encapsulated membranes ink:First by diallyl epoxy Resin carries out pre-polymerization with bimaleimide resin under conditions of heating, then prepolymer is fully molten with a part of organic solvent Xie Hou, adds pigment, inorganic filler, dispersant, ER5300 organic solvent solution and remaining organic solvent, through fully dispersed Afterwards, grinding filtering, collects filtrate, then adds polyethers amine hardener, stirs, and obtains LED flexible printed-circuit boards and uses white Color encapsulated membranes ink.
By such scheme, described pre-polymerization temperature is that the pre-polymerization time is 15-30 minutes at 120-130 DEG C.
Above-mentioned LED flexible printed-circuit boards are as follows with the preparation method of white encapsulated membranes:LED flexible printed-circuit boards are used White encapsulated membranes ink is applied on Kapton by coating machine, in 80 DEG C~140 DEG C dry out solvent, makes to apply after drying The coating layer thickness of cloth is 10~25 μm, is then solidified 5~10 minutes under the conditions of 160 ± 5 DEG C, then in the another side of polyimides Separated type material is combined after coating encapsulating adhesive, dry out solvent, the white encapsulated membranes of LED flex circuit applications are produced.
White encapsulated membranes prepared by the ink have that high covering power, high-flexibility, tack are strong, whiteness is high, reflectance good, The high temperature excellent performance of resistance to scaling powder (resistance to scaling powder performance is qualified under the conditions of 288 DEG C/10s), is adapted to LED flex circuit applications with vain The production of color encapsulated membranes.The encapsulated membranes are particularly suitable for use in pb-free solder, LED type FPC is produced with this white encapsulated membranes, it is to avoid weldering Disk is intensive, manual welding and white coating comes off during more soldering paste, improves wiring board outward appearance and qualification rate.
Embodiment
In the following embodiments, each component consumption such as table 1 being related in the process for preparation of white encapsulated membranes ink used Shown, the performance of each embodiment is as shown in table 2.
Embodiment 1
The formula of white encapsulated membranes ink is as shown in embodiment 1 in table 1.Proportional quantity is added first in 10L container Diallyl epoxy resin, bimaleimide resin, react 30 minutes under conditions of 120 DEG C, add after the cooling of question response thing Enter a part of mixed solvent to be dissolved.Again by above-mentioned lysate and pigment, inorganic filler, dispersant, ER5300 it is organic molten Agent solution, remaining mixed solvent are added in 50L container together, after high-speed stirred is uniform at room temperature, pour into ball mill Middle grinding 48h.Lapping liquid is filtered by 300 mesh filter screens after the completion of grinding, polyethers amine hardener is finally added in filtrate, is stirred Mix uniform, be made into the white encapsulated membranes ink of coating.
Above-mentioned white encapsulated membranes ink is coated on Kapton with coating machine, by 80 DEG C~140 DEG C segmentations The coating of 25 μm of formation after formula drying tunnel, then through being handled 10 minutes in 160 ± 5 DEG C of drying tunnel, then in the another of Kapton Separated type material is combined after simultaneously applying the special adhesive of encapsulated membranes, dry out solvent, that is, is prepared into LED flex circuit applications white Encapsulated membranes.
The encapsulated membranes separated type material is removed and fitted afterwards with the copper face of flexibility coat copper plate, under the conditions of 10MPa, 170 DEG C, soon Sample is made for 2 minutes in pressure, then is prepared within 60 minutes LED flex circuit application samples, the performance test results by 160 ± 5 DEG C of bakings See attached list 2.
Embodiment 2
The formula of white encapsulated membranes ink is as shown in embodiment 2 in table 1.Proportional quantity is added first in 10L container Diallyl epoxy resin, bimaleimide resin, react 15 minutes under conditions of 130 DEG C, add after the cooling of question response thing Enter the dark bonding solvent of a part to be dissolved.Again by above-mentioned lysate and pigment, inorganic filler, dispersant, ER5300 it is organic Solvent solution, remaining mixed solvent are added in 50L container together, after high-speed stirred is uniform at room temperature, pour into ball milling 48h is ground in machine.Lapping liquid is filtered by 300 mesh filter screens after the completion of grinding, polyethers amine hardener is finally added in filtrate, Stir, be made into the white encapsulated membranes ink of coating.
Above-mentioned white encapsulated membranes ink is coated on Kapton with coating machine, by 80 DEG C~140 DEG C segmentations The coating of 10 μm of formation after formula drying tunnel, then through being handled 5 minutes in 160 ± 5 DEG C of drying tunnel, then in the another of Kapton Separated type material is combined after the special adhesive of face coating encapsulated membranes, dry out solvent, that is, is prepared into LED flex circuit applications white bag Sealer.
The encapsulated membranes separated type material is removed and fitted afterwards with the copper face of flexibility coat copper plate, under the conditions of 10MPa, 170 DEG C, soon Sample is made for 2 minutes in pressure, then is prepared within 60 minutes LED flex circuit application samples, the performance test results by 160 ± 5 DEG C of bakings See attached list 2.
Embodiment 3
The formula of white encapsulated membranes ink is as shown in embodiment 3 in table 1.Proportional quantity is added first in 10L container Diallyl epoxy resin, bimaleimide resin, react 20 minutes under conditions of 125 DEG C, add after the cooling of question response thing Enter the dark bonding solvent of a part to be dissolved.Again by above-mentioned lysate and pigment, inorganic filler, dispersant, ER5300 it is organic Solvent solution, remaining mixed solvent are added in 50L container together, after high-speed stirred is uniform at room temperature, pour into ball milling 48h is ground in machine.Lapping liquid is filtered by 300 mesh filter screens after the completion of grinding, polyethers amine hardener is finally added in filtrate, Stir, be made into the white encapsulated membranes ink of coating.
Above-mentioned white encapsulated membranes ink is coated on Kapton with coating machine, by 80 DEG C~140 DEG C segmentations The coating of 15 μm of formation after formula drying tunnel, then through being handled 5~10 minutes in 160 ± 5 DEG C of drying tunnel, then in Kapton Separated type material is combined after the special adhesive of another side coating encapsulated membranes, dry out solvent, that is, is prepared into LED flex circuit applications with vain Color encapsulated membranes.
The encapsulated membranes separated type material is removed and fitted afterwards with the copper face of flexibility coat copper plate, under the conditions of 10MPa, 170 DEG C, soon Sample is made for 2 minutes in pressure, then is prepared within 60 minutes LED flex circuit application samples, the performance test results by 160 ± 5 DEG C of bakings See attached list 2.
Embodiment 4
The formula of white encapsulated membranes ink is as shown in embodiment 4 in table 1.Proportional quantity is added first in 10L container Diallyl epoxy resin, bimaleimide resin, react 27 minutes under conditions of 123 DEG C, add after the cooling of question response thing Enter a part of mixed solvent to be dissolved.Again by above-mentioned lysate and pigment, inorganic filler, dispersant, ER5300 it is organic molten Agent solution, remaining mixed solvent are added in 50L container together, after high-speed stirred is uniform at room temperature, pour into ball mill Middle grinding 48h.Lapping liquid is filtered by 300 mesh filter screens after the completion of grinding, polyethers amine hardener is finally added in filtrate, is stirred Mix uniform, be made into the white encapsulated membranes ink of coating.
Above-mentioned white encapsulated membranes ink is coated on Kapton with coating machine, by 80 DEG C~140 DEG C segmentations The coating of 20 μm of formation after formula drying tunnel, then through being handled 5~10 minutes in 160 ± 5 DEG C of drying tunnel, then in Kapton Separated type material is combined after the special adhesive of another side coating encapsulated membranes, dry out solvent, that is, is prepared into LED flex circuit applications with vain Color encapsulated membranes.
The encapsulated membranes separated type material is removed and fitted afterwards with the copper face of flexibility coat copper plate, under the conditions of 10MPa, 170 DEG C, soon Sample is made for 2 minutes in pressure, then is prepared within 60 minutes LED flex circuit application samples, the performance test results by 160 ± 5 DEG C of bakings See attached list 2.
Embodiment 5
The formula of white encapsulated membranes ink is as shown in embodiment 5 in table 1.Proportional quantity is added first in 10L container Diallyl epoxy resin, bimaleimide resin, react 20 minutes under conditions of 125 DEG C, add after the cooling of question response thing Enter a part of mixed solvent to be dissolved.Again by above-mentioned lysate and pigment, inorganic filler, dispersant, ER5300 it is organic molten Agent solution, remaining mixed solvent are added in 50L container together, after high-speed stirred is uniform at room temperature, pour into ball mill Middle grinding 48h.Lapping liquid is filtered by 300 mesh filter screens after the completion of grinding, polyethers amine hardener is finally added in filtrate, is stirred Mix uniform, be made into the white encapsulated membranes ink of coating.
Above-mentioned white encapsulated membranes ink is coated on Kapton with coating machine, by 80 DEG C~140 DEG C segmentations The coating of 15 μm of formation after formula drying tunnel, then through being handled 5~10 minutes in 160 ± 5 DEG C of drying tunnel, then in Kapton Separated type material is combined after the special adhesive of another side coating encapsulated membranes, dry out solvent, that is, is prepared into LED flex circuit applications with vain Color encapsulated membranes.
The encapsulated membranes separated type material is removed and fitted afterwards with the copper face of flexibility coat copper plate, under the conditions of 10MPa, 170 DEG C, soon Sample is made for 2 minutes in pressure, then is prepared within 60 minutes LED flex circuit application samples, the performance test results by 160 ± 5 DEG C of bakings See attached list 2.
Embodiment 6
The formula of white encapsulated membranes ink is as shown in embodiment 6 in table 1.Proportional quantity is added first in 10L container Diallyl epoxy resin, bimaleimide resin, 17 clocks are reacted under conditions of 128 DEG C, are added after the cooling of question response thing A part of mixed solvent is dissolved.Again by above-mentioned lysate and pigment, inorganic filler, dispersant, ER5300 organic solvent Solution, remaining mixed solvent are added in 50L container together, after high-speed stirred is uniform at room temperature, are poured into ball mill Grind 48h.Lapping liquid is filtered by 300 mesh filter screens after the completion of grinding, polyethers amine hardener, stirring are finally added in filtrate Uniformly, it is made into the white encapsulated membranes ink of coating.
Above-mentioned white encapsulated membranes ink is coated on Kapton with coating machine, by 80 DEG C~140 DEG C segmentations The coating of 13 μm of formation after formula drying tunnel, then through being handled 5~10 minutes in 160 ± 5 DEG C of drying tunnel, then in Kapton Separated type material is combined after the special adhesive of another side coating encapsulated membranes, dry out solvent, that is, is prepared into LED flex circuit applications with vain Color encapsulated membranes.
The encapsulated membranes separated type material is removed and fitted afterwards with the copper face of flexibility coat copper plate, under the conditions of 10MPa, 170 DEG C, soon Sample is made for 2 minutes in pressure, then is prepared within 60 minutes LED flex circuit application samples, the performance test results by 160 ± 5 DEG C of bakings See attached list 2.
Embodiment 7
The formula of white encapsulated membranes ink is as shown in embodiment 7 in table 1.Proportional quantity is added first in 10L container Diallyl epoxy resin, bimaleimide resin, react 20 minutes under conditions of 125 DEG C, add after the cooling of question response thing Enter a part of mixed solvent to be dissolved.Again by above-mentioned lysate and pigment, inorganic filler, dispersant, ER5300 it is organic molten Agent solution, remaining mixed solvent are added in 50L container together, after high-speed stirred is uniform at room temperature, pour into ball mill Middle grinding 48h.Lapping liquid is filtered by 300 mesh filter screens after the completion of grinding, polyethers amine hardener is finally added in filtrate, is stirred Mix uniform, be made into the white encapsulated membranes ink of coating.
Above-mentioned white encapsulated membranes ink is coated on Kapton with coating machine, by 80 DEG C~140 DEG C segmentations The coating of 16 μm of formation after formula drying tunnel, then through being handled 5~10 minutes in 160 ± 5 DEG C of drying tunnel, then in Kapton Separated type material is combined after the special adhesive of another side coating encapsulated membranes, dry out solvent, that is, is prepared into LED flex circuit applications with vain Color encapsulated membranes.
The encapsulated membranes separated type material is removed and fitted afterwards with the copper face of flexibility coat copper plate, under the conditions of 10MPa, 170 DEG C, soon Sample is made for 2 minutes in pressure, then is prepared within 60 minutes LED flex circuit application samples, the performance test results by 160 ± 5 DEG C of bakings See attached list 2.
Table 1:White encapsulated membranes ink formulations component table
Table 2:LED flex circuit applications white encapsulated membranes performance test table
Note:1. whiteness test uses full-automatic 012 leucometer 10 of WSB-L types;1210121012101210121012
2. resistance to scaling powder test is to press white encapsulated membranes after wiring board, after being handled through 160 DEG C/1h, add at pad Enter soldering paste, after being handled under conditions of 288 DEG C, 10s, butanone is dipped in soft bristle tooth brush by the scaling powder composition of the yellow beside pad Wipe out, do not fallen off with the nondiscolouring of white coating surface, coating be considered as it is qualified.
The synthesis of above-mentioned diallyl epoxy resin can use following synthetic method:By diallyl bisphenol with solvent just Propyl alcohol stirring at normal temperature dissolves, after the completion of dissolving, the sodium hydrate aqueous solution that 2130g concentration is 15.4% is added dropwise, in 60 DEG C of conditions Lower reaction 1 hour.Then 1350ml epoxychloropropane is added into flask again, is reacted 2 hours under the conditions of 94 DEG C, post processing Produce diallyl epoxy resin.
Above-mentioned dispersant can select BYK-110, BYK-161 of BYK companies etc..

Claims (9)

1. a kind of LED flexible printed-circuit boards white encapsulated membranes ink, it is characterised in that the mass fraction proportioning of each component For:
The chemical structural formula such as formula (I) of the diallyl epoxy resin:
Formula (I):
Wherein, R1Represent:-CH2- CH=CH2, R2Represent:This diallyl epoxy resin epoxy value is 0.28-0.34。
2. LED flexible printed-circuit boards according to claim 1 white encapsulated membranes ink, it is characterised in that:It is described double Maleimide is N, N ' -4,4 '-diphenyl methane dimaleimide, N, one kind of N ' -4,4 '-Diphenyl Ether Bismaleimide Or mixture.
3. LED flexible printed-circuit boards according to claim 1 white encapsulated membranes ink, it is characterised in that:It is described poly- Ether amines curing agent is the graceful JEFFAMINE D-230 of Hensel.
4. LED flexible printed-circuit boards according to claim 1 white encapsulated membranes ink, it is characterised in that:Described Ethylene-acrylate rubber is the ethylene-acrylate rubber containing epoxide group.
5. LED flexible printed-circuit boards according to claim 1 white encapsulated membranes ink, it is characterised in that:Described Pigment is rutile type titanium white, and average grain diameter is 0.23-0.36 microns;Described inorganic filler includes aluminium hydroxide, gas phase At least one of silica;Described dispersant has BYK-110, BYK-161 of BYK companies;Described organic solvent choosing From two kinds or more in acetone, butanone, butyl acetate of mixture.
6. the LED flexibility circuits that a kind of LED flexible printed-circuit boards as claimed in claim 1 are prepared with white encapsulated membranes ink Plate white encapsulated membranes.
7. the LED flexible printed-circuit boards as claimed in claim 1 preparation method of white encapsulated membranes ink, its feature exists In step is:Diallyl epoxy resin and bimaleimide resin are first subjected to pre-polymerization under conditions of heating, then will be pre- After polymers is fully dissolved with a part of organic solvent, adding pigment, inorganic filler, dispersant, ethylene-acrylate rubber has Machine solvent solution and remaining organic solvent, after fully dispersed, filtrate is collected in grinding filtering, then adds polyetheramine solidification Agent, stirs, and obtains the white encapsulated membranes ink of LED flexible printed-circuit boards.
8. the LED flexible printed-circuit boards according to claim 7 preparation method of white encapsulated membranes ink, its feature exists In:Pre-polymerization temperature is that the pre-polymerization time is 15-30 minutes at 120-130 DEG C.
9. a kind of LED flexible printed-circuit boards as claimed in claim 6 preparation method of white encapsulated membranes, its feature exists In:Step is:LED flexible printed-circuit boards are applied on Kapton with white encapsulated membranes ink by coating machine, In 80 DEG C~140 DEG C dry out solvent, it is 10~25 μm to make the coating layer thickness being coated with after drying, then solid under the conditions of 160 ± 5 DEG C Change 5~10 minutes, then separated type material is combined after the another side coating encapsulating adhesive of polyimides, dry out solvent, produce LED Flex circuit application white encapsulated membranes.
CN201510478788.1A 2015-08-07 2015-08-07 LED flexible printed-circuit boards white encapsulated membranes ink and preparation method thereof Active CN105062201B (en)

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CN102732096A (en) * 2012-07-10 2012-10-17 依利安达电子(昆山)有限公司 Halogen-free flame-retardant solvent-free double-curing ink composition and preparation method thereof
CN103923439A (en) * 2014-04-08 2014-07-16 广东生益科技股份有限公司 White resin composition and method for preparing white coating by using white resin composition

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CN101481490A (en) * 2009-01-19 2009-07-15 东莞联茂电子科技有限公司 Thermosetting resin composition and use
CN101792626A (en) * 2009-01-30 2010-08-04 株式会社东进世美肯 Ink composition for forming organic insulating film suitable for roll printing method
CN102732096A (en) * 2012-07-10 2012-10-17 依利安达电子(昆山)有限公司 Halogen-free flame-retardant solvent-free double-curing ink composition and preparation method thereof
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