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CN104997515A - Plantar pressure distribution measurement device - Google Patents

Plantar pressure distribution measurement device Download PDF

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Publication number
CN104997515A
CN104997515A CN201510458558.9A CN201510458558A CN104997515A CN 104997515 A CN104997515 A CN 104997515A CN 201510458558 A CN201510458558 A CN 201510458558A CN 104997515 A CN104997515 A CN 104997515A
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capacitor unit
strip
capacitance
plantar
shaped
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柏受军
杨元园
丁瑞好
刘成
高宇
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Anhui Polytechnic University
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Anhui Polytechnic University
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B5/00Measuring for diagnostic purposes; Identification of persons
    • A61B5/103Measuring devices for testing the shape, pattern, colour, size or movement of the body or parts thereof, for diagnostic purposes
    • A61B5/1036Measuring load distribution, e.g. podologic studies
    • A61B5/1038Measuring plantar pressure during gait
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B2562/00Details of sensors; Constructional details of sensor housings or probes; Accessories for sensors
    • A61B2562/02Details of sensors specially adapted for in-vivo measurements
    • A61B2562/0252Load cells

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Biophysics (AREA)
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  • Engineering & Computer Science (AREA)
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  • Physics & Mathematics (AREA)
  • Medical Informatics (AREA)
  • Molecular Biology (AREA)
  • Surgery (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)

Abstract

The invention relates to a plantar pressure distribution measurement device comprising a plantar three-dimension pressure measurement device body and a sensor system signal processor. Multiple capacitive pressure sensors for receiving plantar pressure information are arranged inside the plantar three-dimension pressure measurement device body. Each sensor includes a ring capacitor unit group and a strip capacitor unit group. The ring capacitor unit groups are used to measure the magnitude of tangential force and the magnitude of normal force, and the strip capacitor unit groups are used to measure the direction of tangential force. A disease complication monitoring and early warning system is established through plantar three-dimension pressure measurement to provide a reference basis for an expert-aided decision-making system and provide a reference basis for evaluation of the clinical therapeutic effect.

Description

一种足底压力分布测量装置A plantar pressure distribution measuring device

技术领域technical field

本发明属于医疗器械技术领域,涉及一种临床医学治疗效果检测系统,具体涉及到一种足底压力分布测量装置。The invention belongs to the technical field of medical devices, and relates to a clinical medical treatment effect detection system, in particular to a plantar pressure distribution measurement device.

背景技术Background technique

人体足底压力分布反映有关脚的结构、功能及整个身体姿势控制等情况。测试和分析足底压力可以获取人体在各体态和运动下的生理、病理力学参数和机能参数,这对临床医学诊断、疾病程度测定、术后疗效评价、生物力学及康复研究均有重要意义。动态足底压力测量是重要的定量检查与分析手段,具有广泛的应用前景。目前在国外,此技术已使用于人工关节手术前后的功能和疗效评定、躯干和下肢疾病的检查和随访、为假肢和人工关节设计提供数据、康复训练及体育训练的分析和评价、糖尿病足的早期预测和治疗等中。The distribution of plantar pressure in the human body reflects the structure and function of the foot and the control of the entire body posture. Testing and analyzing plantar pressure can obtain the physiological, pathomechanical and functional parameters of the human body in various postures and movements, which is of great significance for clinical medical diagnosis, disease degree measurement, postoperative curative effect evaluation, biomechanics and rehabilitation research. Dynamic plantar pressure measurement is an important quantitative inspection and analysis method, and has broad application prospects. At present, in foreign countries, this technology has been used in the function and curative effect evaluation before and after artificial joint surgery, the inspection and follow-up of trunk and lower limb diseases, providing data for the design of prosthetics and artificial joints, the analysis and evaluation of rehabilitation training and physical training, and the diagnosis and treatment of diabetic feet. Early prediction and treatment, etc.

足部溃疡是糖尿病的严重并发症之一,患足部溃疡的糖尿病患者截肢和死亡的危险性明显增加。由于周围神经病变导致足底压力增高,长期机械压力增加使足部溃疡发生。已有较多国外文献证明动态足底压力异常增高与糖尿病足底溃疡的发生明显相关。Foot ulcer is one of the serious complications of diabetes. Diabetic patients suffering from foot ulcer have significantly increased risk of amputation and death. Foot ulcers occur due to increased plantar pressure due to peripheral neuropathy and prolonged mechanical stress. Many foreign literatures have proved that the abnormal increase of dynamic plantar pressure is significantly related to the occurrence of diabetic plantar ulcers.

现有的脚底压力数据采集装置是采用压力传感器,但是这些压力传感器都只是采集竖直方向上的压力:如中国专利CN201110074892.6采用的是10个对应脚底压力分布点的薄膜压力传感器;CN201010230489.3采用的是8列×10行的矩阵压力传感器,CN2012102984097采用的40乘以40压敏电阻矩阵;但是我们知道在行走过程中,足底与作用面之间的力还有水平方向上的。单独采集竖直方向上的力不足以反应脚底与作用面的作用力。Existing plantar pressure data acquisition device is to adopt pressure sensor, but these pressure sensors all just collect the pressure on the vertical direction: what adopt as Chinese patent CN201110074892.6 is 10 film pressure sensors corresponding to plantar pressure distribution point; 3 adopts a matrix pressure sensor of 8 columns × 10 rows, and CN2012102984097 adopts a 40 by 40 piezoresistor matrix; but we know that in the process of walking, the force between the sole of the foot and the acting surface is also in the horizontal direction. Collecting the force in the vertical direction alone is not enough to reflect the force on the sole of the foot and the active surface.

发明内容Contents of the invention

为了克服现有技术的不足,本发明提供一种足底压力分布测量装置,用于糖尿病并发症预防监控,通过对电容式压力传感器结构进行巧妙设置,测量足底的三维压力,并通过对传感器极板结构的改进,消除维间耦合,通过对足底压力的分析,建立疾病并发症监控预警系统,为专家辅助决策系统提供参考依据,对临床治疗效果评价提供参考依据。In order to overcome the deficiencies of the prior art, the present invention provides a plantar pressure distribution measuring device for the prevention and monitoring of diabetic complications, through cleverly setting the capacitive pressure sensor structure, measuring the three-dimensional pressure of the plantar, and by adjusting the sensor The improvement of the plate structure eliminates the inter-dimensional coupling. Through the analysis of the plantar pressure, a disease complication monitoring and early warning system is established to provide a reference for the expert-aided decision-making system and the evaluation of clinical treatment effects.

本发明的技术方案是:一种足底压力分布测量装置,包括足底三维压力测量装置本体和传感系统信号处理器,足底三维压力测量装置本体中布置了接受足底压力信息的多个电容压力传感器,所述电容压力传感器包括圆环电容单元组和条状电容单元组,所述条状电容单元组设置在圆环电容单元组外基板的四角,圆环电容单元组包括两对以上圆环电容单元对,所述圆环电容单元对包括两个圆环电容单元,所述条状电容单元组包括X方向差动电容单元组和Y方向差动电容单元组,X方向差动电容单元组和Y方向差动电容单元组均包括两个以上相互形成差动的电容单元模块,所述电容单元模块是由两个以上的条状电容单元组成的梳齿状结构,每个圆环电容单元和条状电容单元均包括上极板的驱动电极和下极板的感应电极。The technical solution of the present invention is: a plantar pressure distribution measuring device, including a plantar three-dimensional pressure measuring device body and a sensor system signal processor, and a plurality of sensors for receiving plantar pressure information are arranged in the plantar three-dimensional pressure measuring device body. A capacitive pressure sensor, the capacitive pressure sensor includes a ring-shaped capacitor unit group and a strip-shaped capacitor unit group, the strip-shaped capacitor unit group is arranged at the four corners of the outer substrate of the ring-shaped capacitor unit group, and the ring-shaped capacitor unit group includes more than two pairs A ring capacitor unit pair, the ring capacitor unit pair includes two ring capacitor units, the strip capacitor unit group includes an X direction differential capacitor unit group and a Y direction differential capacitor unit group, and the X direction differential capacitor unit group Both the unit group and the Y-direction differential capacitor unit group include two or more capacitor unit modules that form differentials with each other. The capacitor unit module is a comb-shaped structure composed of more than two strip capacitor units. Each ring Both the capacitor unit and the strip capacitor unit include driving electrodes on the upper plate and sensing electrodes on the lower plate.

本发明的足底压力分布测量装置的足底三维压力测量装置本体由上至下包括恢复泡沫层、传感器层、弹性材质的衬底层、引线层和硬质垫板,恢复泡沫层选用聚氨酯泡沫、有机硅泡沫或改性有机硅填充无机短纤维,引线层引线通过并联或者独立方式连接到传感系统信号处理器,足底三维压力测量装置的上表面为矩形,宽度45厘米~1米,长度3米~5米。所述每个圆环电容单元的感应电极和驱动电极正对且形状相同,所述每个条状电容单元的驱动电极和感应电极宽度相同,条状电容单元的驱动电极长度大于感应电极长度,条状电容单元的驱动电极长度两端分别预留左差位δ和右差位δ,b0驱=b0感,其中b0驱为条状电容单元的驱动电极长度,b0感为条状电容单元的感应电极长度。所述条状电容单元的左差位δ=右差位δ,且其中d0为弹性介质厚度,G为弹性介质的抗剪模量,τmax为最大应力值。所述两组相互形成差动的电容单元模块的条状电容单元的驱动电极和感应电极沿宽度方向设有初始错位偏移,错位偏移大小相同、方向相反。所述圆环电容单元组包括n个同心圆环电容单元,其中其中,a为平行板的长度,r为圆环电容单元圆环的宽度,aδ圆相邻两圆环电容单元之间的电极间距。X方向差动电容单元组和Y方向差动电容单元组均包括m个条状电容单元,其中,a为平行板的长度,aδ条为相邻两条状电容单元之间的电极间距,a0条状电容单元的宽度。所述同心圆环电容单元的宽度r和条状电容单元的宽度a0相等;条状电容单元电极间距aδ条和圆环电容单元电极间距aδ圆相等,所述条状电容单元的宽度其中,d0为弹性介质厚度,E为弹性介质的杨氏模量,G为弹性介质的抗剪模量。所述圆环电容单元组和条状电容单元组的驱动电极通过一个引出线与传感系统信号处理器连接,所述圆环电容单元组的每个圆环电容单元的感应电极单独引线与传感系统信号处理器连接,所述X方向差动电容单元组和Y方向差动电容单元组的电容单元模块感应电极分别通过一根引出线与传感系统信号处理器连接。所述圆环电容单元、电容单元模块与传感系统信号处理器之间分别设有中间变换器,中间变换器用于设置电压对电容或频率对电容的传输系数。所述传感器系统信号处理器包括多路信号高速切换电路、A/D变换电路和控制电路,所述高速切换电路包括三级切换电路,前一级切换电路的输出为下一级切换电路的输入信号,最后一级切换电路经A/D变换电路送入控制电路。The plantar three-dimensional pressure measuring device body of the plantar pressure distribution measuring device of the present invention includes a recovery foam layer, a sensor layer, a substrate layer of elastic material, a lead wire layer and a hard backing plate from top to bottom, and the recovery foam layer is selected from polyurethane foam, Silicone foam or modified silicone is filled with inorganic short fibers, and the leads of the lead layer are connected to the signal processor of the sensing system in parallel or independently. 3 meters to 5 meters. The sensing electrode and the driving electrode of each ring-shaped capacitor unit are facing and have the same shape, the driving electrode and the sensing electrode of each strip-shaped capacitor unit have the same width, and the length of the driving electrode of the strip-shaped capacitor unit is greater than the length of the sensing electrode. The two ends of the drive electrode length of the strip capacitor unit are respectively reserved for left difference δ left and right difference δ right , b 0 drive = b 0 sense + δ right + δ left , where b 0 drive is the drive of the strip capacitor unit The electrode length, b 0 is the sensing electrode length of the strip capacitor unit. The left differential bit δ left of the strip capacitor unit = the right differential bit δ right , and where d 0 is the thickness of the elastic medium, G is the shear modulus of the elastic medium, and τ max is the maximum stress value. The driving electrodes and the sensing electrodes of the strip capacitive units of the two groups of capacitive unit modules that form a differential with each other are provided with an initial dislocation offset along the width direction, and the dislocation offsets have the same magnitude and opposite directions. The ring capacitor unit group includes n concentric ring capacitor units, wherein Among them, a is the length of the parallel plate, r is the width of the ring of the ring capacitor unit, and a δ circle is the electrode spacing between two adjacent ring capacitor units. Both the X-direction differential capacitor unit group and the Y-direction differential capacitor unit group include m strip capacitor units, Among them, a flat is the length of the parallel plate, a δ bar is the electrode spacing between two adjacent strip capacitor units, and a 0 is the width of the strip capacitor unit. The width r circle of the concentric ring capacitance unit is equal to the width a 0 of the strip capacitance unit; the strip capacitance unit electrode spacing a δ bar is equal to the ring capacitance unit electrode spacing a δ circle , and the strip capacitance unit width Among them, d0 is the thickness of the elastic medium, E is the Young's modulus of the elastic medium, and G is the shear modulus of the elastic medium. The driving electrodes of the ring capacitor unit group and the strip capacitor unit group are connected to the signal processor of the sensing system through a lead wire, and the sensing electrodes of each ring capacitor unit of the ring capacitor unit group are connected to the sensing electrode separately. The sensor system signal processor is connected, and the sensing electrodes of the capacitor unit modules of the X-direction differential capacitor unit group and the Y-direction differential capacitor unit group are respectively connected to the sensor system signal processor through a lead-out line. An intermediate converter is respectively arranged between the ring capacitor unit, the capacitor unit module and the signal processor of the sensing system, and the intermediate converter is used to set the transmission coefficient of voltage to capacitance or frequency to capacitance. The sensor system signal processor includes a multi-channel signal high-speed switching circuit, an A/D conversion circuit and a control circuit, and the high-speed switching circuit includes a three-stage switching circuit, and the output of the previous stage switching circuit is the input of the next stage switching circuit The signal is sent to the control circuit through the A/D conversion circuit at the last level of switching circuit.

发明的有益效果是:利用三维力压力传感器,可以检测出足部的三维力,将足底三维压力数据用于糖尿病并发症足部溃疡的研究,测定方法方便简单,不会给病人带来疼痛,脚底数据用于足部溃疡的预测,防止病情恶化。另外,本发明的传感器能够同时测量法向力和切向力,灵敏度高,极板利用效率高,整个圆环电容单元组都对法向力作出贡献,并且具有较好的动态性能。The beneficial effects of the invention are: using the three-dimensional force pressure sensor, the three-dimensional force of the foot can be detected, and the three-dimensional pressure data of the sole can be used in the study of diabetic complications and foot ulcers. The measurement method is convenient and simple, and will not bring pain to the patient. The plantar data is used to predict foot ulcers and prevent the disease from getting worse. In addition, the sensor of the present invention can simultaneously measure normal force and tangential force, has high sensitivity, high plate utilization efficiency, and the entire ring capacitor unit group contributes to normal force, and has good dynamic performance.

附图说明Description of drawings

图1是本发明的具体实施方式的同心圆环偏移错位面积分析图。Fig. 1 is an analysis diagram of the offset dislocation area of concentric rings according to a specific embodiment of the present invention.

图2是本发明的具体实施方式的为外同心圆环错位对外径圆分析图。Fig. 2 is an analysis diagram of the outer diameter circle for the dislocation of the outer concentric ring according to the specific embodiment of the present invention.

图3是本发明的具体实施方式的平行板电容的平面设计图。Fig. 3 is a plan view of a parallel plate capacitor according to a specific embodiment of the present invention.

图4是本发明的具体实施方式的驱动电极的结构图。FIG. 4 is a structural diagram of a driving electrode according to a specific embodiment of the present invention.

图5是本发明的具体实施方式的平板电容板的直角坐标系。Fig. 5 is a Cartesian coordinate system of the flat capacitor plate according to the embodiment of the present invention.

图6是本发明的具体实施方式的两组圆环电容组结构图。Fig. 6 is a structural diagram of two ring-shaped capacitor groups according to a specific embodiment of the present invention.

图7是本发明的具体实施方式的差动条状电容单元的初始错位图。FIG. 7 is an initial dislocation diagram of a differential strip capacitor unit according to a specific embodiment of the present invention.

图8是本发明的具体实施方式的差动条状电容单元受力后偏移图。Fig. 8 is a diagram showing the deflection of the differential strip capacitor unit under force in the specific embodiment of the present invention.

图9是本发明的具体实施方式的单元电容对的信号差动示意图。FIG. 9 is a schematic diagram of a signal differential of a cell capacitor pair according to a specific embodiment of the present invention.

图10是本发明的具体实施方式的足部溃疡监控装置结构图。Fig. 10 is a structural diagram of a foot ulcer monitoring device according to a specific embodiment of the present invention.

其中,1恢复泡沫层,2传感器层,3衬底层,4引线层,5垫板,6引线接口板。Among them, 1 recovery foam layer, 2 sensor layer, 3 substrate layer, 4 lead layer, 5 backing board, 6 lead interface board.

具体实施方式Detailed ways

下面对照附图,通过对实施例的描述,本发明的具体实施方式如所涉及的各构件的形状、构造、各部分之间的相互位置及连接关系、各部分的作用及工作原理、制造工艺及操作使用方法等,作进一步详细的说明,以帮助本领域技术人员对本发明的发明构思、技术方案有更完整、准确和深入的理解。Referring to the accompanying drawings, through the description of the embodiments, the specific embodiments of the present invention include the shape, structure, mutual position and connection relationship of each part, the function and working principle of each part, and the manufacturing process of the various components involved. And the method of operation and use, etc., are described in further detail to help those skilled in the art have a more complete, accurate and in-depth understanding of the inventive concepts and technical solutions of the present invention.

本发明的主要思路是:本发明的临床治疗效果评价系统包括足底三维压力测量装置本体和传感系统信号处理器两部分,足底三维压力测量装置本体中布置了接受足底压力信息的多个平板式电容压力传感器,传感系统信号处理器是用来采集足底三维压力测量装置本体信息的控制电路,来完成足底压力信息的采集、处理和发送;最后对信号进行降噪处理,增大信噪比,使采集到的信号可靠有效。The main idea of the present invention is: the clinical treatment effect evaluation system of the present invention includes two parts: the plantar three-dimensional pressure measuring device body and the sensor system signal processor. A flat capacitive pressure sensor, the signal processor of the sensing system is the control circuit used to collect the information of the plantar three-dimensional pressure measurement device body, to complete the collection, processing and sending of the plantar pressure information; finally, the signal is denoised, Increase the signal-to-noise ratio to make the collected signal reliable and effective.

如图10所示,为本发明的足底三维压力测量装置的结构图,测量装置包括恢复泡沫层、传感器层、衬底层、引线层、垫板层和引线接口板,最底层为硬质材料制作的垫板,最上层为恢复泡沫层,泡沫的厚度为20mm-30mm,恢复泡沫选用聚氨酯泡沫、有机硅泡沫、改性有机硅填充无机短纤维等材料。恢复泡沫层下为传感器层,传感器层下为衬底层,衬底层下为引线层,将传感器和引线分别布置在不同层上就避免了二者相互干涉,引线层的传感器引线接入引线接口板。衬底层为弹性基质材料,可以是橡胶材料,电容式压力传感器层压力传感器层设置在弹性材质的衬底层和恢复泡沫层之间,弹性材质的衬底层和恢复泡沫层都是柔性材料,可以对压力传感器起到保护作用,使受力均匀。测量装置的上表面为矩形,宽度45厘米到1米,长度3米到5米,方便被测试者在上面走动,不仅可以监测站立时的压力变化,也可以监测在正常走动时足底的压力变化。As shown in Figure 10, it is the structural diagram of the plantar three-dimensional pressure measuring device of the present invention, and the measuring device includes a recovery foam layer, a sensor layer, a substrate layer, a lead layer, a pad layer and a lead interface board, and the bottom layer is a hard material The uppermost layer of the produced backing board is the recovery foam layer, the thickness of the foam is 20mm-30mm, and the recovery foam is made of polyurethane foam, organic silicon foam, modified organic silicon filled inorganic short fiber and other materials. The sensor layer is under the recovery foam layer, the substrate layer is under the sensor layer, and the lead layer is under the substrate layer. Arranging the sensors and leads on different layers can avoid mutual interference between the two. The sensor leads of the lead layer are connected to the lead interface board. . The substrate layer is an elastic matrix material, which can be a rubber material, and the capacitive pressure sensor layer. The pressure sensor layer is arranged between the substrate layer of elastic material and the recovery foam layer. Both the substrate layer of elastic material and the recovery foam layer are flexible materials, which can The pressure sensor plays a protective role to make the force uniform. The upper surface of the measuring device is rectangular, with a width of 45 cm to 1 meter and a length of 3 meters to 5 meters, which is convenient for the subject to walk on it. It can not only monitor the pressure changes when standing, but also monitor the pressure on the soles of the feet during normal walking. Variety.

本发明的电容式压力传感器包括圆环电容单元组和条状电容单元组,所述圆环电容单元组用于测切向力和法向力的大小,所条状电容单元组用于测量切向力的方向,所述条状电容单元组设置在基板圆环电容单元组外的四角。圆环电容单元组包括两组以上圆环电容单元对,所述圆环电容单元对包括两个圆环电容单元,所述条状电容单元组包括X方向差动电容单元组和Y方向差动电容单元组,X方向差动电容单元组和Y方向差动电容单元组均包括两个以上相互形成差动的电容单元模块,所述电容单元模块采用由两个以上的条状电容单元组成的梳齿状结构,每个圆环电容单元和条状电容单元均包括上极板的驱动电极和下极板的感应电极。所述每个圆环电容单元的感应电极和驱动电极正对且形状相同,所述每个条状电容单元的驱动电极和感应电极宽度相同,条状电容单元的驱动电极长度大于感应电极长度,条状电容单元的驱动电极长度两端分别预留左差位δ和右差位δ,b0驱=b0感,其中b0驱为条状电容单元的驱动电极长度,b0感为条状电容单元的感应电极长度。所述条状电容单元的左差位δ=右差位δ,且其中d0为介质厚度,G为弹性介质的抗剪模量,τymax为最大应力值。所述两组相互形成差动的电容单元模块的条状电容单元的驱动电极和感应电极沿宽度方向设有初始错位偏移,错位偏移大小相同、方向相反。所述圆环电容单元组包括n个同心圆环电容单元,其中其中,a为平行板的长度,r为圆环电容单元圆环的宽度,aδ圆相邻两圆环电容电容之间的电极间距。所述电容单元模块采用梳齿状结构,X方向差动电容单元组和Y方向差动电容单元组均包括m个条状电容单元,其中,a为平行板的长度,aδ条为相邻两条状电容单元之间的电极间距,a0条状电容单元的宽度。所述同心圆环电容单元的宽度r和条状电容单元的宽度a0相等;条状电容单元电极间距aδ条和圆环电容单元电极间距aδ圆相等,所述条状电容单元的宽度其中,d0为介质厚度,E为弹性介质的杨氏模量,G为弹性介质的抗剪模量。所述圆环电容单元组和条状电容单元组的驱动电极通过一个引出线与传感系统信号处理器连接,所述圆环电容单元组的每个圆环电容单元的感应电极单独引线与传感系统信号处理器连接,所述X方向差动电容单元组和Y方向差动电容单元组的电容单元模块感应电极分别各自通过一个引出线引出与传感系统信号处理器连接。所述圆环电容单元、电容单元模块和传感系统信号处理器之间分别设有中间变换器,变换器用于设置电压或频率对电容的传输系数。The capacitive pressure sensor of the present invention includes a ring capacitor unit group and a strip capacitor unit group, the ring capacitor unit group is used to measure the size of the tangential force and the normal force, and the strip capacitor unit group is used to measure the shear force. In the direction of the force, the strip-shaped capacitor unit groups are arranged at four corners outside the ring-shaped capacitor unit group of the substrate. The ring capacitor unit group includes more than two groups of ring capacitor unit pairs, the ring capacitor unit pair includes two ring capacitor units, and the strip capacitor unit group includes an X direction differential capacitor unit group and a Y direction differential capacitor unit group. The capacitor unit group, the X-direction differential capacitor unit group and the Y-direction differential capacitor unit group all include two or more capacitor unit modules that form differentials with each other, and the capacitor unit modules are composed of more than two strip capacitor units. Comb-shaped structure, each ring capacitor unit and strip capacitor unit includes the driving electrode of the upper plate and the sensing electrode of the lower plate. The sensing electrode and the driving electrode of each ring-shaped capacitor unit are facing and have the same shape, the driving electrode and the sensing electrode of each strip-shaped capacitor unit have the same width, and the length of the driving electrode of the strip-shaped capacitor unit is greater than the length of the sensing electrode. The two ends of the drive electrode length of the strip capacitor unit are respectively reserved for left difference δ left and right difference δ right , b 0 drive = b 0 sense + δ right + δ left , where b 0 drive is the drive of the strip capacitor unit The electrode length, b 0 is the sensing electrode length of the strip capacitor unit. The left differential bit δ left of the strip capacitor unit = the right differential bit δ right , and where d 0 is the thickness of the medium, G is the shear modulus of the elastic medium, and τ ymax is the maximum stress value. The driving electrodes and the sensing electrodes of the strip capacitive units of the two groups of capacitive unit modules that form a differential with each other are provided with an initial dislocation offset along the width direction, and the dislocation offsets have the same magnitude and opposite directions. The ring capacitor unit group includes n concentric ring capacitor units, wherein Among them, a flat is the length of the parallel plate, r circle is the width of the ring of the ring capacitor unit, and a δ circle is the electrode spacing between two adjacent ring capacitors. The capacitor unit module adopts a comb-shaped structure, and the X-direction differential capacitor unit group and the Y-direction differential capacitor unit group both include m strip capacitor units, Among them, a flat is the length of the parallel plate, a δ bar is the electrode spacing between two adjacent strip capacitor units, and a 0 is the width of the strip capacitor unit. The width r circle of the concentric ring capacitance unit is equal to the width a 0 of the strip capacitance unit; the strip capacitance unit electrode spacing a δ bar is equal to the ring capacitance unit electrode spacing a δ circle , and the strip capacitance unit width Among them, d0 is the thickness of the medium, E is the Young's modulus of the elastic medium, and G is the shear modulus of the elastic medium. The driving electrodes of the ring capacitor unit group and the strip capacitor unit group are connected to the signal processor of the sensing system through a lead wire, and the sensing electrodes of each ring capacitor unit of the ring capacitor unit group are connected to the sensing electrode separately. The sensor system signal processor is connected, and the sensing electrodes of the capacitor unit modules of the X-direction differential capacitor unit group and the Y-direction differential capacitor unit group are connected to the sensor system signal processor through a lead-out line respectively. Intermediate converters are respectively arranged between the ring capacitor unit, the capacitor unit module and the sensor system signal processor, and the converters are used to set the transmission coefficient of voltage or frequency to capacitance.

下面结合附图1-10对本发明的推导和原理,对各部分形状、构造、各部分之间的相互位置及连接关系、各部分的作用及工作原理、制造工艺及操作使用方法等,作进一步详细的说明。Below in conjunction with accompanying drawing 1-10 derivation and principle of the present invention, to each part shape, structure, the mutual position between each part and connection relationship, the effect of each part and working principle, manufacturing process and operation and use method etc., make further Detailed explanation.

1.1电容公式及其输入输出特性1.1 Capacitance formula and its input and output characteristics

平行板的初始电容为:The initial capacitance of the parallel plate is:

CC 00 == ϵϵ 00 ·&Center Dot; ϵϵ rr ·&Center Dot; AA 00 dd 00 -- -- -- (( 11 ))

式中,ε0真空介质电常数为8.85PF/m,εr=2.5为电介质的相对介电常数,A0为上下极板初始正对面积。d0受σn的激励产生相对变形εn=δn/d0=σn/E,代入(1)式得到输入输出特性In the formula, ε 0 vacuum dielectric permittivity is 8.85PF/m, ε r =2.5 is the relative permittivity of the dielectric, and A 0 is the initial facing area of the upper and lower plates. d 0 is stimulated by σ n to produce relative deformation ε n = δ n /d 0 = σ n /E, which is substituted into (1) to obtain the input and output characteristics

CC nno == ϵϵ 00 ·&Center Dot; ϵϵ rr AA 00 dd 00 (( 11 -- ϵϵ nno )) == ϵϵ 00 ·&Center Dot; ϵϵ rr AA 00 dd (( 11 -- Ff nno AA EE. )) -- -- -- (( 22 ))

1.2法向应力作用下的线性度和灵敏度1.2 Linearity and sensitivity under normal stress

1.2.1法向线性度1.2.1 Normal linearity

(2)式中Fn在分母中,故Cn=f(Fn)的关系是非线性的。因转换量程中的最大值σnmax与介质弹性常数E相比,εn是个很小的量,即分母中εn<<1,将(2)式按级数展开并略去二次方以上的高阶无穷小,可简化为:In formula (2), F n is in the denominator, so the relationship of C n =f(F n ) is nonlinear. Because the maximum value σ nmax in the conversion range is compared with the elastic constant E of the medium, ε n is a very small quantity, that is, ε n <<1 in the denominator, expand the formula (2) by series and omit the quadratic power The higher-order infinitesimal of can be simplified as:

CC nno == CC 00 (( 11 ++ &epsiv;&epsiv; )) == CC 00 (( 11 ++ Ff nno AA &CenterDot;&Center Dot; EE. )) -- -- -- (( 33 ))

可见在Cn与Fn的转换特性中的法向线性度的最大相对误差接近于零。It can be seen that the maximum relative error of normal linearity in the conversion characteristics of C n and F n is close to zero.

1.2.2灵敏度1.2.2 Sensitivity

按法向灵敏度的定义 According to the definition of normal sensitivity

而按(2)式则And according to formula (2) then

SS nno 22 == dCc nno dFf nno == CC 00 &CenterDot;&Center Dot; 11 11 -- 22 &epsiv;&epsiv; == CC 00 &CenterDot;&Center Dot; 11 11 -- 22 Ff nno AA &CenterDot;&Center Dot; EE. -- -- -- (( 44 ))

按(3)式可得线性灵敏度,According to formula (3), the linear sensitivity can be obtained,

Sn1=C0/AE=ε0εr/d0E   (5)S n1 =C 0 /AE=ε 0 ε r /d 0 E (5)

Sn2随Fn而变,Fn愈大,Sn2愈大,在整个转换特性上呈轻微非线性。S n2 changes with F n , the larger F n is, the larger S n2 is, showing a slight nonlinearity in the entire conversion characteristic.

1.3切向位移和圆环电容器有效面积之间的关系1.3 Relationship between tangential displacement and effective area of ring capacitor

针对同心圆环电容对进行分析,如图1所示,R1为外圆半径,R2为内圆半径,r=圆环宽度=大外圆半径R1-内圆半径R2。给驱动电极一个切面上的力Fx,导致上下对应的驱动电极和感应电极产生一个剪切错位,设dx为切面位移,错位面积为S和S,电极板的初始正对面积应为π(R1 2-R2 2)。图2为外同心圆环电容对外径圆分析图,移动前后两圆心距离为dx,移动前后两圆心和两圆的交点形成一个菱形,可以计算S的面积:Analyze the capacitance pairs of concentric rings, as shown in Figure 1, R 1 is the radius of the outer circle, R 2 is the radius of the inner circle, r = width of the ring = large outer radius R 1 - inner radius R 2 . Give the driving electrode a force F x on a tangential plane, resulting in a shear dislocation of the upper and lower corresponding driving electrodes and sensing electrodes, let d x be the displacement of the tangential plane, the dislocation area is S inside and S outside , and the initial facing area of the electrode plate should be is π(R 1 2 -R 2 2 ). Figure 2 is an analysis diagram of the outer diameter circle of the outer concentric ring capacitor. The distance between the two centers before and after the movement is d x . The intersection of the two centers and the two circles before and after the movement forms a rhombus, and the area outside S can be calculated:

上式中,有dx<<R1,所以取 In the above formula, there is d x <<R 1 , so take

Depend on

&alpha; = a r c c o s d x 2 R 1 的泰勒级数展开,并略去高次项, &alpha; = &pi; 2 - d x 2 R 1 Will &alpha; = a r c c o the s d x 2 R 1 Taylor series expansion of , and omit higher-order terms, &alpha; = &pi; 2 - d x 2 R 1

同理,可以知道,S=2R2dx,所以同心圆环电容的错误面积为S=2R1dx+2R2dxSimilarly, it can be known that S = 2R 2 d x , so the error area of the concentric ring capacitor is S = 2R 1 d x +2R 2 d x .

1.4切向应力τ激励下的圆环电容单元组的电容变化1.4 Capacitance change of ring capacitor unit group under tangential stress τ excitation

切向应力τ并不改变极板的几何尺寸参数A0,对介质厚度d0也不产生影响。然而τx和τy改变了平行板电容器的空间结构,正向面对的上下极板之间发生了错位偏移。极板在τ作用下的错位偏移dx。当τ为零时,圆环电容单元的上下电极是正对的,上下电极之间有效截面在图2中,在τx右向的作用下,上极板相对于下极板产生了向右的错位偏移dx,从而使上下极板之间在计算电容时的有效面积 A &tau; = &pi;R 1 2 - &pi;R 2 2 - 2 R 1 d x - 2 R 2 d x , 由此产生的电容为:The tangential stress τ does not change the geometric dimension parameter A 0 of the plate, nor does it affect the dielectric thickness d 0 . However, τ x and τ y change the spatial structure of the parallel-plate capacitor, and a dislocation occurs between the upper and lower plates facing forward. The dislocation offset d x of the plate under the action of τ. When τ is zero, the upper and lower electrodes of the ring capacitor unit are facing each other, and the effective section between the upper and lower electrodes In Figure 2, under the action of τ x to the right, the upper plate has a rightward dislocation offset d x relative to the lower plate, so that the effective area between the upper and lower plates when calculating the capacitance A &tau; = &pi;R 1 2 - &pi;R 2 2 - 2 R 1 d x - 2 R 2 d x , The resulting capacitance is:

CC &tau;&tau; xx == &epsiv;&epsiv; 00 &CenterDot;&Center Dot; &epsiv;&epsiv; rr &CenterDot;&CenterDot; (( &pi;R&pi;R 11 22 -- &pi;R&pi;R 22 22 -- 22 RR 11 dd xx -- 22 RR 22 dd xx )) dd 00 -- -- -- (( 66 ))

根据剪切胡克定律According to shear Hooke's law

τx=γx·G=G·δx/d0   (7)τ x = γ x G = G δ x /d 0 (7)

将(7)代入(6)可得Substitute (7) into (6) to get

CC &tau;&tau; xx == CC 00 -- &epsiv;&epsiv; 00 &CenterDot;&Center Dot; &epsiv;&epsiv; rr &CenterDot;&CenterDot; 22 (( RR 11 ++ RR 22 )) dd xx dd 00 == CC 00 -- &epsiv;&epsiv; 00 &CenterDot;&Center Dot; &epsiv;&epsiv; rr &CenterDot;&Center Dot; 22 (( RR 11 ++ RR 22 )) Ff xx AA &tau;&tau; GG == CC 00 -- 22 &epsiv;&epsiv; 00 &CenterDot;&CenterDot; &epsiv;&epsiv; rr Ff xx GG &pi;&pi; (( RR 11 -- RR 22 )) -- -- -- (( 88 ))

(8)式即为切应力下的输入—输出特性,Cτ与τx呈线性关系,其灵敏度Equation (8) is the input-output characteristic under shear stress, C τ has a linear relationship with τ x , and its sensitivity

SS &tau;&tau; xx == dCc &tau;&tau; dFf xx == 22 &epsiv;&epsiv; 00 &CenterDot;&CenterDot; &epsiv;&epsiv; rr GG &pi;&pi; (( RR 11 -- RR 22 )) -- -- -- (( 99 ))

由公式(9)可以看出切向灵敏度和R1-R2有关,即切向灵敏度和圆环的宽度成反比,宽度越小灵敏度越高。It can be seen from formula (9) that the tangential sensitivity is related to R 1 -R 2 , that is, the tangential sensitivity is inversely proportional to the width of the ring, and the smaller the width, the higher the sensitivity.

2平板电容器的设计2 Design of plate capacitor

2.1平板电容器的设计2.1 Design of the plate capacitor

参见图3中的电极平面布置和图4驱动电极的结构图,在一个10×10mm2的基板上的一种圆环式接触式平行板三维压力传感器,传感器包括圆环电容单元组和条状电容单元组,圆环电容单元组用于测切向力和法向力的大小,条状电容单元组用于测量切向力的方向,条状电容单元组设置在基板圆环电容单元组外的四角。这样可以有效的使用平行板的面积,圆环电容单元组铺满整个平行板,在测量三维力时,都起作用,而条状电容单元组有效利用了圆环电容单元组铺设后,平行板四角的空间,用于测量三维力切向力的方向。圆环电容单元组的驱动电极和感应电极都是由n个同心圆环组成,n为偶数,则形成n/2圆环电容单元对。影线部分表示失蜡铸造工艺的外模截面,其几何形状和尺寸也应在机械成型时保持精准。Refer to the layout of the electrodes in Figure 3 and the structural diagram of the driving electrodes in Figure 4, a ring-type contact parallel plate three-dimensional pressure sensor on a 10×10mm 2 substrate, the sensor includes a ring-shaped capacitance unit group and a strip Capacitor unit group, ring capacitor unit group is used to measure the size of tangential force and normal force, strip capacitor unit group is used to measure the direction of tangential force, strip capacitor unit group is set outside the substrate ring capacitor unit group the four corners. In this way, the area of the parallel plate can be effectively used. The ring capacitor unit group covers the entire parallel plate, and it works when measuring the three-dimensional force. The strip capacitor unit group effectively uses the parallel plate after the ring capacitor unit group is laid. The space of the four corners is used to measure the direction of the tangential force of the three-dimensional force. Both the driving electrodes and the sensing electrodes of the ring capacitor unit group are composed of n concentric rings, and n is an even number, then n/2 ring capacitor unit pairs are formed. The hatched part represents the section of the outer mold of the lost wax casting process, and its geometry and size should also be kept accurate during mechanical forming.

参照图5的平板电容的直角坐标系,坐标系统原点在圆环电容单元组的同心圆原点,x轴和y轴分别沿平板电容的对角线方向,X方向差动电容单元组包括X方向差动电容单元组Ⅰ和X方向差动电容单元组Ⅲ,X方向差动电容单元组Ⅰ和X方向差动电容单元组Ⅲ分别位于x轴的正负半轴且沿y轴对称,Y方向差动电容单元组包括Y方向差动电容单元组Ⅱ和Y方向差动电容单元组Ⅳ,Y方向差动电容单元组Ⅱ和Y方向差动电容单元组Ⅳ分别位于y轴的正负半轴且沿x轴对称,X方向差动电容单元组Ⅰ和X方向差动电容单元组Ⅲ形成对τx做出响应的差动电容单元组合,Y方向差动电容单元组Ⅱ和Y方向差动电容单元组Ⅳ形成对τy做出响应的差动电容单元组合。Referring to the Cartesian coordinate system of the plate capacitor in Figure 5, the origin of the coordinate system is at the origin of the concentric circles of the ring capacitor unit group, the x-axis and the y-axis are respectively along the diagonal direction of the plate capacitor, and the differential capacitor unit group in the X direction includes the X direction Differential capacitor unit group I and X-direction differential capacitor unit group III, X-direction differential capacitor unit group I and X-direction differential capacitor unit group III are respectively located on the positive and negative semi-axes of the x-axis and are symmetrical along the y-axis. The differential capacitor unit group includes the Y-direction differential capacitor unit group II and the Y-direction differential capacitor unit group IV, and the Y-direction differential capacitor unit group II and the Y-direction differential capacitor unit group IV are respectively located on the positive and negative half axes of the y-axis And it is symmetrical along the x-axis, the X-direction differential capacitance unit group I and the X-direction differential capacitance unit group III form a differential capacitance unit combination that responds to τ x , and the Y-direction differential capacitance unit group II and the Y-direction differential capacitance unit group Capacitive cell group IV forms a differential capacitive cell combination that responds to τy .

圆环电容单元组包括n个同心圆环电容单元,其中其中,a为平行板的长度,r为圆环电容单元圆环的宽度,aδ圆相邻两圆环电容电容之间的电极间距。电容单元模块采用梳齿状结构,X方向差动电容单元组和Y方向差动电容单元组均包括m个条状电容单元, 其中,aδ条为相邻两条状电容单元之间设有电极间距,a0条状电容单元的宽度。同心圆环电容单元的宽度r和条状电容单元的宽度a0相等;条状电容单元电极间距aδ条和圆环电容电极间距aδ圆相等,所述条状电容单元的宽度其中,d0为介质厚度,E为弹性介质的杨氏模量,G为弹性介质的抗剪模量。The ring capacitor unit group includes n concentric ring capacitor units, where Among them, a flat is the length of the parallel plate, r circle is the width of the ring of the ring capacitor unit, and a δ circle is the electrode spacing between two adjacent ring capacitors. The capacitor unit module adopts a comb-shaped structure, and the X-direction differential capacitor unit group and the Y-direction differential capacitor unit group both include m strip capacitor units. Wherein, a δ bar is the electrode spacing between two adjacent bar-shaped capacitive units, and a 0 is the width of the bar-shaped capacitive unit. The width r circle of the concentric ring capacitance unit is equal to the width a 0 of the strip capacitance unit; the strip capacitance unit electrode spacing a δ bar is equal to the ring capacitance electrode spacing a δ circle , and the width of the strip capacitance unit Among them, d0 is the thickness of the medium, E is the Young's modulus of the elastic medium, and G is the shear modulus of the elastic medium.

2.2激励信号和坐标系2.2 Excitation signal and coordinate system

将圆环电容单元置于图5所示的直角坐标系中,三维激励施加于电容极板的外表面,产生的接触式作用力具有Fx、Fy和Fz三个方向分量,Fx和Fy的作用方向沿X轴和Y轴,Fz的作用方向沿OZ轴即方向,法向和切向应力均为一种应力张量,从电极的引线间即可输出电容的响应;法向应力σn=Fn/A,其中为极板法向受力面,Fn=Fz为法向分量;两侧表面上产生成对的切向应力τ=F/A。The ring capacitor unit is placed in the Cartesian coordinate system shown in Figure 5, and the three-dimensional excitation is applied to the outer surface of the capacitor plate, and the contact force generated has three direction components of Fx, Fy and Fz, and the effects of Fx and Fy The direction is along the X axis and the Y axis, and the action direction of Fz is along the OZ axis. Direction, normal and tangential stress are all a kind of stress tensor, the response of capacitance can be output from the lead wire of the electrode; normal stress σ n =Fn/A, where is the normal force-bearing surface of the pole plate, Fn=Fz is the normal component; paired tangential stress τcut= Fcut /A is generated on the surfaces of both sides.

根据弹性力学中的虎克定律,σn和τx,τy都将使弹性体产生相应的变形。其中,According to Hooke's law in elastic mechanics, σ n and τ x , τ y will cause the corresponding deformation of the elastic body. in,

&sigma;&sigma; nno == EE. &CenterDot;&CenterDot; &epsiv;&epsiv; nno == EE. &CenterDot;&CenterDot; &delta;&delta; nno // dd 00 == Ff nno AA

式中,E为弹性介质的杨氏模量GN/m2,G为弹性介质的抗剪模量GN/m2,δn为弹性介质的法向位移(单位:μm),而δx和δy为圆环电容单元上下两极板的相对错位(单位:μm),其正负号由坐标轴指向决定。In the formula, E is the Young's modulus GN/m 2 of the elastic medium, G is the shear modulus GN/m 2 of the elastic medium, δn is the normal displacement of the elastic medium (unit: μm), and δx and δy are The relative dislocation (unit: μm) of the upper and lower plates of the ring capacitor unit is determined by the direction of the coordinate axis.

2.3法向力和切向力大小的计算2.3 Calculation of normal force and tangential force

选取第n个圆环电容单元和第n/2个圆环电容单元,通过建立圆环电容单元对组成方程组进行计算,如图6所示。设电极板受到法向和切向激励作用后,设第n个圆环电容单元的输出电容为C1,n/2个圆环电容单元输出电容为C2,切向的位移为dx,法向的电容极距为dn,S10为外环初始的正对面积,S20为内环初始的正对面积。Select the nth ring capacitor unit and the n/2th ring capacitor unit, and calculate the composition equations by establishing the ring capacitor unit, as shown in Figure 6. After the electrode plate is subjected to normal and tangential excitation, the output capacitance of the nth ring capacitor unit is C 1 , the output capacitance of n/2 ring capacitor units is C 2 , and the tangential displacement is d x , The normal capacitance distance is d n , S 10 is the initial facing area of the outer ring, and S 20 is the initial facing area of the inner ring.

CC 11 == &epsiv;&epsiv; (( SS 1010 -- SS 11 )) dd nno == &epsiv;&epsiv; (( &pi;R&pi;R 11 22 -- &pi;R&pi;R 22 22 )) dd nno -- &epsiv;&epsiv; (( 22 RR 11 dd xx ++ 22 RR 22 dd xx )) dd nno -- -- -- (( 1010 ))

CC 22 == &epsiv;&epsiv; (( SS 2020 -- SS 22 )) dd nno == &epsiv;&epsiv; (( &pi;r&pi;r 11 22 -- &pi;r&pi;r 22 22 )) dd nno -- &epsiv;&epsiv; (( 22 rr 11 dd xx ++ 22 rr 22 dd xx )) dd nno -- -- -- (( 1111 ))

将(10)-(11)得到:Will (10)-(11) get:

CC 11 -- CC 22 ** RR 11 ++ RR 22 rr 11 ++ rr 22 == &epsiv;&epsiv; &pi;&pi; (( RR 11 22 -- RR 22 22 )) dd nno -- RR 11 ++ RR 22 rr 11 ++ rr 22 ** &epsiv;&epsiv; &pi;&pi; (( rr 11 22 -- rr 22 22 )) dd nno

设上式中的 R 1 + R 2 r 1 + r 2 = K , d n = &epsiv; ( S 10 - KS 20 ) C 1 - KC 2 set in the formula R 1 + R 2 r 1 + r 2 = K , but d no = &epsiv; ( S 10 - KS 20 ) C 1 - KC 2

根据 d n = d 0 - &Delta; d = d 0 ( 1 - F n E &CenterDot; S 0 ) according to d no = d 0 - &Delta; d = d 0 ( 1 - f no E. &CenterDot; S 0 )

可知: F n = ( d n - d 0 ) E &CenterDot; S 0 d 0 It can be seen that: f no = ( d no - d 0 ) E. &Center Dot; S 0 d 0

将上述的将(10)*C2-(11)*C1得到:Combine the above (10)*C 2 -(11)*C 1 to get:

dd xx == CC 22 SS 1010 -- CC 11 SS 2020 22 CC 22 (( RR 11 ++ RR 22 )) -- 22 CC 11 (( rr 11 ++ rr 22 )) ;;

&gamma; = &tau; G = F &tau; G &CenterDot; S 0 = d x d 0 = C 2 S 10 - C 1 S 20 d 0 2 C 2 ( R 1 + R 2 ) - d 0 2 C 1 ( r 1 + r 2 ) , 所以FτDepend on &gamma; = &tau; G = f &tau; G &Center Dot; S 0 = d x d 0 = C 2 S 10 - C 1 S 20 d 0 2 C 2 ( R 1 + R 2 ) - d 0 2 C 1 ( r 1 + r 2 ) , So F τ is

Ff &tau;&tau; == (( CC 22 SS 1010 -- CC 11 SS 2020 )) &CenterDot;&CenterDot; GG &CenterDot;&CenterDot; SS 00 dd 00 22 CC 22 (( RR 11 ++ RR 22 )) -- dd 00 22 CC 11 (( rr 11 ++ rr 22 ))

2.4切向力的方向判定2.4 Determine the direction of tangential force

2.4.1条状电容单元组状结构和参数设计2.4.1 Strip capacitor unit group structure and parameter design

为了实现τx和τy之间切向响应不相互产生影响,驱动电极长度两端预留差位δ0,因此b0驱=b0底+2·δ0,其中在b0驱两端长度预留理论上应保证其计算值为 10 - 5 &times; 70 &times; 10 3 2.4 &times; 10 6 = 2.9 &times; 10 - 8 m = 10 - 2 u m < < 1 u m , 故在工艺上应保证b0驱-b0底≥0.01mm。为了实现τx和τy不对法向电容响应产生影响,每个条状电容单元的驱动电极与感应电极在平面布置设置一定的错位偏移,对通过差动消除相互之间的影响。In order to realize that the tangential response between τ x and τ y does not affect each other, a difference δ 0 is reserved at both ends of the driving electrode length, so b 0 driving = b 0 bottom + 2·δ 0 , where at the two ends of b 0 driving Length reservation should theoretically guarantee Its calculated value is 10 - 5 &times; 70 &times; 10 3 2.4 &times; 10 6 = 2.9 &times; 10 - 8 m = 10 - 2 u m < < 1 u m , Therefore, in the process, it should be ensured that b 0 drive - b 0 bottom ≥ 0.01mm. In order to realize that τ x and τ y do not affect the normal capacitance response, the driving electrodes and the sensing electrodes of each strip capacitor unit are arranged with a certain offset in the planar arrangement to eliminate the mutual influence through differential.

如图4所示,图中四个虚线方框为感应电极在下极板上的基准,取感应电极在下层PCB基板上的位置作为参照,则驱动电极在上层PCB基板上的布置应以PCB基板边缘线为基准。每个条状电容单元包括上极板的驱动电极和下极板的感应电极,设每根条状电容单元宽为a0,两条状电容单元之间的槽宽为aδ,则每根条状电容单元的节距为a0+aδ。这样在计算法向电容输出响应时已能保证τx和τy不对法向电容响应产生影响。而置他们与几何基准线差距均为δ0(0.1mm),以保证X方向差动电容单元组Ⅰ和X方向差动电容单元组Ⅲ只产生对τx的差动电容输出响应,而Y方向差动电容单元组Ⅱ和Y方向差动电容单元组Ⅳ则只产生对τy的差动电容响应,设置一个初始错位偏移δxo,其取值应保证其计算值与δ0类似,其初始错位偏移均设置δxo=δyo=0.01mm,以保证四个电容单元在τx和τy切向激励下能产生两组差动电容对。As shown in Figure 4, the four dotted boxes in the figure are the references of the sensing electrodes on the lower plate. Taking the position of the sensing electrodes on the lower PCB substrate as a reference, the layout of the driving electrodes on the upper PCB substrate should be based on the PCB substrate The edge line is the reference. Each strip capacitor unit includes the driving electrode of the upper plate and the sensing electrode of the lower plate, assuming that the width of each strip capacitor unit is a 0 , and the groove width between the two capacitor units is a δ , then each The pitch of the strip capacitor units is a 0 +a δ . In this way, it can be guaranteed that τ x and τ y will not affect the normal capacitance response when calculating the output response of the normal capacitance. The distance between them and the geometric reference line is δ 0 (0.1mm), so as to ensure that the differential capacitance unit group I in the X direction and the differential capacitance unit group III in the X direction only produce a differential capacitance output response to τ x , while the Y The direction differential capacitance unit group II and the Y direction differential capacitance unit group IV only produce a differential capacitance response to τ y , an initial misalignment offset δ xo is set, and its value should ensure that Its calculated value is similar to δ 0 , and its initial dislocation offset is set to δ xo = δ yo = 0.01mm to ensure that the four capacitor units can generate two sets of differential capacitor pairs under the tangential excitation of τ x and τ y .

图7中,一对电容CL和CR电极尺寸a0、b0、d0均相同,初始错位偏移δ0也相同,区别在于左边电容器CL上层δ0尖角的指向为+OX,而右边电容器CR上层δ0尖角指向-OX。当τx=0时,即图中阴影部分所对应的电容。在此基础上,如在-Fx激励下产生±δx的错位偏移,形成如图8所示电容增减效果,In Fig. 7 , the dimensions a 0 , b 0 , and d 0 of a pair of capacitors CL and C R are the same, and the initial dislocation offset δ 0 is also the same. , while the sharp angle of δ 0 on the upper layer of capacitor C R on the right points to -OX. When τ x =0, That is, the capacitance corresponding to the shaded part in the figure. On this basis, if a dislocation offset of ±δ x is generated under -F x excitation, the effect of capacitance increase and decrease as shown in Figure 8 is formed,

CC LL == &epsiv;&epsiv; 00 &CenterDot;&CenterDot; &epsiv;&epsiv; rr &CenterDot;&Center Dot; bb 00 &CenterDot;&Center Dot; (( aa 00 -- &delta;&delta; 00 &PlusMinus;&PlusMinus; &delta;&delta; xx )) dd 00 -- -- -- (( 1212 ))

图8中,CL和CR差动电容对同一个τx将产生±δx和±△Cτ的响应,δ0的大小应满足可取δ0=10μm,由此,式(11)可修改为In Figure 8, the differential capacitance of C L and C R will produce ±δ x and ±ΔC τ responses to the same τ x , The size of δ 0 should satisfy It is desirable to take δ 0 =10μm, thus, formula (11) can be modified as

CC &tau;&tau; xx == CC &tau;&tau; 00 ++ &epsiv;&epsiv; 00 &CenterDot;&Center Dot; &epsiv;&epsiv; rr GaGa 00 Ff xx -- -- -- (( 1313 ))

式中,为切应力为零时的初始电容,(13)式即为切应力输入输出特性,Cτx与Fx是线性关系,而其灵敏度 In the formula, is the initial capacitance when the shear stress is zero, formula (13) is the input and output characteristics of the shear stress, C τx and F x have a linear relationship, and its sensitivity

由式(13)可知a0愈小,切向应力响应的灵敏度越大,故本发明电容单元采用由多个条状电容组成的条状电容单元组。It can be seen from formula (13) that the smaller a 0 is, the greater the sensitivity of the tangential stress response is, so the capacitor unit of the present invention adopts a strip capacitor unit group composed of multiple strip capacitors.

2.4.2切向应力方向计算2.4.2 Calculation of tangential stress direction

C对C和C对C可以实现两对差动组合,如图9的单元电容对的信号差动示意图,经差动技术处理,差动输出的总响应C to C and C to C can realize two pairs of differential combinations, as shown in Figure 9, the signal differential diagram of the unit capacitance pair, after differential technology processing, the total response of the differential output

Oo &tau;&tau; xx == 22 mK&epsiv;mK&epsiv; 00 .. &epsiv;&epsiv; rr aa 00 GG Ff xx

式中,无论是法向激励Fn或切向激励Fy均不对Oτ产生影响,即自动消除了σn和τy对τx的总输出的耦合或干扰。因为凡是在信号包含相减的运算中,等量和同符合的电容变化都自动消除。而Fy和Fx对σn的干扰可通过上层电极在b0方向增加几何长度2δ0消除。In the formula, neither the normal excitation F n nor the tangential excitation F y has any influence on O τ , that is, the coupling or interference of σ n and τ y on the total output of τ x is automatically eliminated. Because in any operation involving subtraction in the signal, the equivalent and coincident capacitance changes are automatically eliminated. The interference of F y and F x on σ n can be eliminated by increasing the geometric length 2δ 0 of the upper electrode in the b 0 direction.

同理, O &tau; y = 2 mK&epsiv; 0 &CenterDot; &epsiv; r a 0 G F y ; In the same way, o &tau; the y = 2 mK&epsiv; 0 &Center Dot; &epsiv; r a 0 G f the y ;

根据Oτx和Oτy的值计算出切向力的方向。The direction of the tangential force is calculated from the values of O τx and O τy .

2.4主要材料选择及其特性参数2.4 Selection of main materials and their characteristic parameters

平行板电容器的极板距d0=0.1mm,上下基板内侧空间除铜箔电极外,均为用失蜡铸造法充填的PDMS(聚二甲基硅氧烷)超弹绝缘介质。其机械和物理特性参数为杨氏模量E=6.2MPa,而其抗剪弹性模量为G=4.1MPa,介质极化时相对介电常数εγ=2.5。由于介质的E和G远小于铜的弹性模量E=103GPa,故电容器内部介质在应力状态下的变形远大于极板的变形。The distance between the plates of the parallel plate capacitor is d 0 =0.1mm, and the inner space of the upper and lower substrates is filled with PDMS (polydimethylsiloxane) superelastic insulating medium except for the copper foil electrode by the lost wax casting method. Its mechanical and physical characteristic parameters are Young's modulus E=6.2MPa, while its shear elastic modulus is G=4.1MPa, and the relative dielectric constant ε γ =2.5 when the medium is polarized. Since the E and G of the medium are much smaller than the elastic modulus of copper E copper = 103GPa, the deformation of the internal medium of the capacitor under stress is much greater than that of the plate.

2.5电极引线设计2.5 Electrode lead design

无论是驱动电极或感应电极都需备有引出线,考虑各个驱动电极在信号电平上都是接地的,故驱动电极只需共用同一个引出线。圆环电容单元组和条状电容单元组的驱动电极通过一个引出线与传感系统信号处理器连接,所述圆环电容单元组的每个圆环单独引线与传感系统信号处理器连接,传感系统信号处理器根据每个圆环的输出值自由组合进行计算,之后进行求平均得出切向力的大小和法向力大小,在精度要求不高的情况下,圆环电容单元组可以只选择两个最优圆环引出2根引线,通过这两个圆环求出dx和dn,从而得出切向力的大小和法向力大小;X方向差动电容单元组和Y方向差动电容单元组分别各自通过一个引出线引出与传感系统信号处理器连接,用于计算切向力的方向。所述传感系统信号处理器和电容单元之间设有中间变换器,变换器用于设置电压或频率对电容的传输系数。整个电容组件共有至少7个管脚从平面封装的侧面引出,以便整个组件顶部与底部外表面能方便地与测量对象接触。Both the driving electrodes and the sensing electrodes need to be equipped with lead wires. Considering that each driving electrode is grounded at the signal level, the driving electrodes only need to share the same lead wire. The driving electrodes of the ring capacitor unit group and the strip capacitor unit group are connected to the signal processor of the sensing system through a lead wire, and each ring of the ring capacitor unit group is connected to the signal processor of the sensor system by a separate lead wire, The sensor system signal processor calculates according to the free combination of the output values of each ring, and then calculates the average to obtain the size of the tangential force and the normal force. In the case of low precision requirements, the ring capacitor unit group Only two optimal rings can be selected to lead out two leads, and d x and d n can be obtained through these two rings, so as to obtain the magnitude of the tangential force and the magnitude of the normal force; the differential capacitor unit group in the X direction and The differential capacitor unit groups in the Y direction are connected to the signal processor of the sensor system through a lead wire respectively, and are used for calculating the direction of the tangential force. An intermediate converter is arranged between the signal processor of the sensing system and the capacitor unit, and the converter is used to set the transmission coefficient of the voltage or frequency to the capacitor. At least 7 pins of the entire capacitor assembly are led out from the side of the planar package, so that the outer surface of the top and bottom of the entire assembly can be conveniently contacted with the measurement object.

本发明在新材料和新工艺的支撑下,完成了一种新型三维力敏感电容组合的设计。在10×10mm2的受力面上,无论是法向或切向,都可向介质较均匀的传递应力。在空间力与传感器表面的接触中外力只有1个,对电容求和可得到法向Fn的信息,即整个电极板都对求Fn做出贡献,同时又可获得Fx和Fy的信息,从而完整描述一个三维力,按设计参数可以提高一次转换的法向灵敏度和切向灵敏度和最大线性误差。Under the support of new materials and new technology, the invention completes the design of a novel three-dimensional force-sensitive capacitor combination. On the force-bearing surface of 10×10mm 2 , whether it is normal or tangential, the stress can be transmitted to the medium more uniformly. There is only one external force in the contact between the space force and the sensor surface, and the information of the normal direction F n can be obtained by summing the capacitance, that is, the entire electrode plate contributes to the calculation of F n , and at the same time, the information of F x and F y can be obtained Information, so as to completely describe a three-dimensional force, according to the design parameters, the normal sensitivity and tangential sensitivity and the maximum linear error of a conversion can be improved.

电容式压力传感器按照矩阵式均匀的排列在衬底层和恢复泡沫层之间,电容极板通过电路引线与传感器系统信号处理器连接,传感器系统信号处理器包括多路信号高速切换电路、A/D变换电路和控制电路,为了节省A/D变换电路,用一路A/D变换电路完成多路压力传感器的测量,多路信号高速切换电路和控制电路是系统的设计关键,切换速度影响到短暂的步行过程中测试到的数据量。本发明设计的采集电路同时对256路传感器进行信号切换。来自控制电路的控制系统经过本地整形后,分三级进行切换,第一级使用32个8路切换器并行工作,输出32路信号,32路信号进入第二级切换器,采用4个8路切换器并行工作,得到4路信号,这4路信号进入第三级切换器,得到1路信号,进入A/D变换电路。A/D变换电路在变换过程中将数据读入计算机中暂存,所有数据读取完成后保存在计算机中。Capacitive pressure sensors are evenly arranged in a matrix between the substrate layer and the recovery foam layer. The capacitive plates are connected to the signal processor of the sensor system through circuit leads. The signal processor of the sensor system includes a multi-channel signal high-speed switching circuit, A/D Conversion circuit and control circuit. In order to save A/D conversion circuit, one A/D conversion circuit is used to complete the measurement of multiple pressure sensors. The multi-channel signal high-speed switching circuit and control circuit are the key to the design of the system. The switching speed affects the short-term The amount of data tested during the walk. The acquisition circuit designed in the present invention switches signals of 256 sensors at the same time. After local shaping, the control system from the control circuit is switched in three stages. The first stage uses 32 8-way switchers to work in parallel to output 32-way signals, and the 32-way signals enter the second-level switcher, using 4 8-way switchers. The switches work in parallel to obtain 4 signals, which enter the third-stage switcher, obtain 1 signal, and enter the A/D conversion circuit. The A/D conversion circuit reads the data into the computer for temporary storage during the conversion process, and saves all the data in the computer after reading.

在实际使用过程中,将压力检测装置平铺在地面上,被测试者在上面以正常步态走动或者静止站立,测量仪器各采集三次动态足底压力和三次静态足底压力,与正常人的足底压力进行对比,通过三次测试分析足底八个区域的各自平均压力,足跟、足弓、第1跖骨头、第2跖骨头、第3~5跖骨头、第1趾、第2趾、第3~5趾,足底压力测试的数据为分析、诊断及建立专家辅助决策系统提供参考依据,对临床治疗效果评价提供参考依据。上面结合附图对本发明进行了示例性描述,显然本发明具体实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本发明的构思和技术方案直接应用于其它场合的,均在本发明的保护范围之内。本发明的保护范围应该以权利要求书所限定的保护范围为准。In the actual use process, the pressure detection device is laid flat on the ground, and the subject walks with a normal gait or stands still on it. The measuring instrument collects three dynamic plantar pressures and three static plantar pressures respectively. The plantar pressure is compared, and the average pressure of the eight areas of the plantar are analyzed through three tests, the heel, the arch of the foot, the first metatarsal head, the second metatarsal head, the third to fifth metatarsal heads, the first toe, and the second toe , The 3rd to 5th toe, the data of the plantar pressure test provide a reference for analysis, diagnosis and establishment of an expert-aided decision-making system, and provide a reference for the evaluation of clinical treatment effects. The present invention has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above methods, as long as various insubstantial improvements are adopted in the method concept and technical solutions of the present invention, or there is no improvement Directly applying the conception and technical solutions of the present invention to other occasions falls within the protection scope of the present invention. The protection scope of the present invention should be determined by the protection scope defined in the claims.

Claims (10)

1. A plantar pressure distribution measuring device is characterized by comprising a plantar three-dimensional pressure measuring device body and a sensing system signal processor, wherein a plurality of capacitance pressure sensors for receiving plantar pressure information are arranged in the plantar three-dimensional pressure measuring device body, each capacitance pressure sensor comprises a circular ring capacitance unit group and a strip-shaped capacitance unit group, the strip-shaped capacitance unit groups are arranged at four corners of an outer base plate of the circular ring capacitance unit group, each circular ring capacitance unit group comprises more than two pairs of circular ring capacitance units, each circular ring capacitance unit pair comprises two circular ring capacitance units, each strip-shaped capacitance unit group comprises an X-direction differential capacitance unit group and a Y-direction differential capacitance unit group, each X-direction differential capacitance unit group and each Y-direction differential capacitance unit group respectively comprise more than two capacitance unit modules which mutually form a differential, and each capacitance unit module is of a comb-tooth-shaped structure consisting of more than two strip-shaped capacitance units, each ring capacitor unit and each strip capacitor unit respectively comprise a driving electrode of an upper polar plate and an induction electrode of a lower polar plate.
2. The plantar pressure distribution measuring device according to claim 1, wherein the plantar three-dimensional pressure measuring device body comprises a recovery foam layer, a sensor layer, a substrate layer made of an elastic material, a lead layer and a hard base plate from top to bottom, the recovery foam layer is made of polyurethane foam, organic silicon foam or modified organic silicon filled inorganic short fibers, leads of the lead layer are connected to a sensing system signal processor in a parallel or independent mode, the upper surface of the plantar three-dimensional pressure measuring device is rectangular, the width of the plantar three-dimensional pressure measuring device is 45 cm-1 m, and the length of the plantar three-dimensional pressure measuring device is 3 m-5 m.
3. The plantar pressure distribution measuring device according to claim 2, wherein the sensing electrode and the driving electrode of each circular ring capacitor unit are opposite and have the same shape, the driving electrode and the sensing electrode of each strip capacitor unit have the same width, the length of the driving electrode of each strip capacitor unit is greater than that of the sensing electrode, and left difference positions are reserved at two ends of the length of the driving electrode of each strip capacitor unit respectivelyLeft side ofAnd the right difference positionRight side,b0 drive=bFeeling of 0+Right side+Left side ofWherein b is0 driveLength of the drive electrode of the strip-shaped capacitor unit, vFeeling of 0The length of the induction electrode of the strip-shaped capacitance unit.
4. The plantar pressure distribution measuring device according to claim 3, wherein the left differential position of the strip-shaped capacitor unitLeft side ofRight difference positionRight sideAnd is andwherein d is0Is the thickness of the elastic medium, G is the shear modulus, τ, of the elastic mediummaxThe maximum stress value.
5. The plantar pressure distribution measuring device according to claim 2, characterized in that the driving electrodes and the sensing electrodes of the two groups of strip-shaped capacitive units forming a differential capacitive unit module with each other are provided with initial offset along the width direction, and the offset is the same in size and opposite in direction.
6. The plantar pressure distribution measuring device according to claim 2, wherein the circular ring capacitance unit group includes n concentric circular ring capacitance units, whereinWherein, aFlat plateLength of parallel plate, rRound (T-shaped)Is the width of the ring capacitor unit, aRound (T-shaped)The electrode distance between two adjacent circular capacitor units.
7. The plantar pressure distribution measuring device according to claim 2, wherein the X-direction differential capacitance unit group and the Y-direction differential capacitance unit group each include m strip-shaped capacitance units, wherein, aFlat plateLength of parallel plate, aStrip for packaging articlesIs the electrode spacing between two adjacent strip-shaped capacitor units, a0The width of the strip-shaped capacitor unit.
8. The plantar pressure distribution measuring device according to claim 2, wherein the pressure measuring unit is a pressure measuring unitWidth r of center ring capacitor unitRound (T-shaped)And the width a of the strip-shaped capacitor unit0Equal; electrode spacing a of strip-shaped capacitor unitStrip for packaging articlesAnd the electrode spacing a of the circular ring capacitor unitRound (T-shaped)Equal, width of the strip-shaped capacitor unitWherein d is0E is the Young's modulus of the elastic medium, and G is the shear modulus of the elastic medium.
9. The plantar pressure distribution measuring device according to claim 2, wherein the driving electrodes of the circular ring capacitor unit groups and the strip capacitor unit groups are connected with a sensing system signal processor through a lead wire, the sensing electrode individual lead wire of each circular ring capacitor unit of the circular ring capacitor unit groups is connected with the sensing system signal processor, and the sensing electrodes of the capacitor unit modules of the X-direction differential capacitor unit groups and the Y-direction differential capacitor unit groups are respectively connected with the sensing system signal processor through a lead wire.
10. The plantar pressure distribution measuring device according to claim 2, characterized in that intermediate converters are respectively provided between the circular ring capacitance unit, the capacitance unit module and the sensor system signal processor, the intermediate converters are used for setting transmission coefficients of voltage to capacitance or frequency to capacitance, the sensor system signal processor comprises a multi-channel signal high-speed switching circuit, an A/D conversion circuit and a control circuit, the high-speed switching circuit comprises three stages of switching circuits, the output of the previous stage of switching circuit is the input signal of the next stage of switching circuit, and the last stage of switching circuit is sent to the control circuit through the A/D conversion circuit.
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