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CN104932472A - Network online reconfigurable industrial security monitoring system - Google Patents

Network online reconfigurable industrial security monitoring system Download PDF

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Publication number
CN104932472A
CN104932472A CN201510315103.1A CN201510315103A CN104932472A CN 104932472 A CN104932472 A CN 104932472A CN 201510315103 A CN201510315103 A CN 201510315103A CN 104932472 A CN104932472 A CN 104932472A
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China
Prior art keywords
network
control
modbus
industrial
supervisory system
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Pending
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CN201510315103.1A
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Chinese (zh)
Inventor
赵亦欣
黄伟
苏顺
彭志超
田铸
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Southwest University
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Southwest University
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Priority to CN201510315103.1A priority Critical patent/CN104932472A/en
Publication of CN104932472A publication Critical patent/CN104932472A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4185Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Data Exchanges In Wide-Area Networks (AREA)

Abstract

The invention discloses a network online reconfigurable industrial security monitoring system. The system includes a network monitoring man-machine interaction interface, a network monitoring unit and a network control unit; the network monitoring unit is composed of a Modbus monitoring master station which includes two monitoring master stations of different industrial control network types, and a Modbus slave station which includes two industrial control networks dynamically and partially-reconfigurable field apparatuses, wherein the monitoring master station can be put into operation in a switchable manner, and the field apparatuses are a gateway and a Modbus access control system control station respectively; the network monitoring unit is composed of a CAN control network; and the CAN control network includes three field control stations which are respectively used for monitoring field temperature and humidity, smoke concentration and warning. The network online reconfigurable industrial security monitoring system of the invention can automatically identify network types, plan reconfiguration plans, complete network communication dynamical local reconfiguration, and can automatically adapt to the change of different industrial control network types under the constraint that the continuous uninterrupted operation and the detection and control function of the whole system are not affected assuredly and control quality does not change; and the network online reconfigurable industrial security monitoring system has revolutionary significance in the industrial automatic control filed.

Description

A kind of industrial safety supervisory system of network on-line reconfiguration
Technical field
The invention belongs to field of industrial automatic control, particularly based on the industrial safety supervisory system of online partial reconfiguration method.
Background technology
At present, network control system is the principal mode of information age control system, is that network control node carries out interconnecting according to certain communication protocol by communication media.The diversity of application controlled due to network control system and the unpredictability of applied environment, make the network control system designed by traditional method for designing can not adapt to the change of application and environment.If consider compatible various object and environment, the network control system high cost of design.The network control system communication protocol standard that also neither one is unified in addition, namely various communications protocols standard coexists (more than at least tens kinds), and this also makes network control system interconnection existing problems when applying.Existing pass Partial Reconfiguration is in theoretical research stage mostly, the static total reconfiguration technology of more employing.But, static total reconfiguration needs to reconfigure whole FPGA resource, this reconstructing method carries out renewal write to the entirety of device, do not need the partial function reconstructed to carry out yet and upgrade write, thus cause system to reinitialize, when network reconfiguration, other function and other communication also will suspend, after system initialization completes, all collections, control, communication have been set up again, thus have impact on the stable operation of non-reconstruct part, so this technology is not yet widely used in industrial field control process.
Summary of the invention
In view of this, problem to be solved by this invention be to provide a kind of can recognition network type, the industrial safety supervisory system of network on-line reconfiguration automatically planning reconfiguration scheme, automatically complete the reconstruct of network service dynamic local automatically.
The present invention is realized by such technical scheme, and the industrial safety supervisory system of network on-line reconfiguration, comprises network monitoring human-computer interaction interface, network monitoring unit and network control unit three part.Network monitoring unit is made up of Modbus master station, Modbus slave station; Network control unit is made up of CAN net control.
Further, described Modbus master station, comprises the master station (changeable put into operation) of two different industrial control network types.
Further, described Modbus slave station, comprises the field apparatus of two industrial control network dynamic Partial Reconstructions, one of them slave station is as gateway, connect a net control based on CAN, i.e. Modbus/CAN gateway, another is Modbus gate control system control station.
Further, described CAN net control comprises 3 field control stations, is respectively used to monitoring field humiture, harmful vapors concentration and sends warning.
Further, described Modbus master station is connected with Modbus slave station and network monitoring human-computer interaction interface; CAN net control is connected with Modbus/CAN gateway.
Further, described network monitoring unit selection Modbus is as network communication protocol.
Further, described network control unit is chosen CAN and is completed real-time data communication.
Further, described network monitoring human-computer interaction interface adopts the (SuSE) Linux OS based on A9 double-core, adopt the communication of FPGA net control, therebetween adopt AXI and Avalon-MM bus to complete exchanging visit, realize the industrial control network dynamic local reconfiguration management of this system, the management of equipment automatic network-building and run visual.
Further, the industrial safety supervisory system of network on-line reconfiguration adopts partially dynamical reconfiguration method, and the partial reconfiguration information of different application is deposited in outside FLASH, then according to detection present communications type, reconfigure communication control area, realizes the switching between different type network.
Owing to have employed technique scheme, the present invention has following advantage:
The industrial safety supervisory system of the network on-line reconfiguration of the present invention's invention is by industrial control network communication dynamics Partial Reconstruction technology, can automatically recognition network type, automatically plan reconfiguration scheme, automatically complete network service dynamic local reconstruct, guaranteeing under the constraint that total system runs without interruption continuously, observing and controlling function is unaffected and Control platform does not change, the change of the different industrial control network type of automatic adaptation, has revolutionary meaning in field of industrial automatic control.
Accompanying drawing explanation
In order to make the object, technical solutions and advantages of the present invention clearly, below in conjunction with accompanying drawing, the present invention is described in further detail.
Fig. 1 is the industrial safety supervisory system configuration diagram of network on-line reconfiguration of the present invention.
Fig. 2 is network monitoring human-computer interaction interface schematic diagram of the present invention.
Fig. 3 is Modbus main station system structural representation of the present invention.
Fig. 4 is Modbus main station monitoring schematic diagram of the present invention.
Fig. 5 is Modbus/CAN gateway system architectures schematic diagram of the present invention.
Fig. 6 is partial reconfiguration design flow diagram of the present invention.
Fig. 7 is partial reconfiguration structural representation of the present invention.
Embodiment
The present invention with RS-485 bus, and is described in detail the present invention using Modbus RTU and Modbus ASCII two kinds of communication protocols as specific embodiment; Should be appreciated that preferred embodiment only in order to the present invention is described, instead of in order to limit the scope of the invention.
As shown in Figure 1, the industrial safety supervisory system of the network on-line reconfiguration of the embodiment of the present invention comprises network monitoring unit and network control unit, network monitoring human-computer interaction interface three part.Network monitoring unit is made up of Modbus master station, Modbus slave station; Network control unit is made up of CAN net control.
Described Modbus master station, comprise the master station (changeable put into operation) of two different industrial control network types, by each slave station of periodicity poll, monitor whole control system operation conditions, then be presented on monitored picture with dynamic refresh data, and, dynamically change the request protocol of network primary station, whether test Modbus reconstructs successfully from node, determines supervisory layers Modbus network communication mode.
Described Modbus slave station, comprise the field apparatus of two industrial control network dynamic Partial Reconstructions, one of them slave station is as gateway, connect a net control based on CAN, i.e. Modbus/CAN gateway, Modbus/CAN gateway mainly realizes data fusion and the forwarding of bottom CAN net control and upper strata Modbus network, namely respond from Modbus master station acquires, the operation conditions of CAN net control and parameter are uploaded to main website or issue control command, and the data in CAN net control are presented on LCD; Another is Modbus gate control system control station, gate inhibition's monitoring station by the detected state of infrared sensor, access control motor.When this station has detected infrared induction, then starter motor has rotated, until this blackout.
Further, described CAN net control comprises 3 field control stations, is respectively used to monitoring field humiture, harmful vapors concentration and sends warning.
Described Modbus master station is connected with Modbus slave station and network monitoring human-computer interaction interface; CAN net control is connected with Modbus/CAN gateway.
Described network monitoring unit selection Modbus is as network communication protocol.
Described network control unit is chosen CAN and is completed real-time data communication.
As shown in Figure 2, described network monitoring human-computer interaction interface mainly comprises the total looks of network system, communication configuration, topworks's detection and parameter configuration, history alarm logging and on-site supervision.Wherein the total looks of system mainly introduce the system architecture of whole monitored picture.Communication is configured for the communication mode switching Modbus main website, can switch to Modbus ASCII or Modbus RTU.Whether topworks detects and normally works mainly for detection of warning device in CAN net control and Modbus gate inhibition's monitoring station.Parameter configuration picture is mainly used in the high alarm setting value setting humiture, smog in CAN net control.Alarm logging picture is mainly used to nearest five alarm loggings in displaying scene control station, its content comprises the beginning and ending time of warning order, type of alarm and warning, field monitor is picture stimulated Industry Control site environment, and by realtime curve on this screen, and present with corresponding animation.
As shown in Figure 3, self-defining Modbus RTU and Modbus ASCII receives and dispatches control IP kernel and is articulated in AXI bus, then controls current communication mode by Pr_ctr, thus Modbus main website determines supervisory layers Modbus network communication mode.
As shown in Figure 4, the Modbus main website cycle is to field control station sending function request message bag.When there is new task requests in this main website, then receive and dispatch IP kernel by the Modbus of LWHPS2FPGA port manipulation FPGA end.
As shown in Figure 5, when network communication protocol detection module detects present communications type and our station is inconsistent, then activate reconfigurable control module, reconfigure restructural Control on Communication district.Reconfigurable control module, first according to current detection communication protocol, selects the communication configuration file be stored in outside FLASH, rewriting portion reconstruction region.
As shown in Figure 6, in partial reconfiguration design process, except specifying fixed area for reconstruct, also devise port encapsulation layer (wrapper_region) and signal-freeze layer (freeze_region) for each reconstructed module, the reconstruction region size that communicates in native system is set to W30*H28 according to the actual requirements.Signal assemble layer is mainly the port that reconstruction region provides consistent, if when present communications uses different port numbers, this design can keep reconstruct port consistance.Signal-freeze layer is positioned at outside port encapsulation layer, all Absorbable organic halogens operations in partial reconfiguration process of this layer of primary responsibility protection reconstruction region and static region.When reconfigurable control block is activated, input signals all for reconstruction region is then set to high level by this layer; After reconstruct terminates, this layer is by releasing part freezing function and again reset reconstruction region.
In conjunction with embody rule of the present invention, the present invention is described further:
Whether unanimously with the communication protocol type in network reconfiguration region detect current network link communication type, if display communication Type-Inconsistencies both this, activate reconfigurable control block, the input signal of shielding network service reconstruction region, avoid in restructuring procedure, outer signals conversion affects network reconfiguration.Reconfigurable control block prepares reconstruct clock to the reconstruct main controlled node in FPGA, and send RECONFIGURATION REQUEST signal, this request signal shows that external request reconfigures network service reconstruction region, and this signal demand keeps high level always, occurs until reconstruct function signal.After reconstruct is ready to complete signal appearance, waits for four reconstruct clock period, and take out first 16bit data by storer baking block, and place it on the data bus of reconstruct host node.If the function signal that reconstructs of reconstruct host node is set high, illustrate that reconstruct terminates, cancel RECONFIGURATION REQUEST signal, wait for that reconstructing function signal sets to 0, cancel shielding network service reconstruction region input signal, reseting network communication reconstruction region.
Further, whole FGPA needs after configured in one piece success once, just can carry out the restructuring procedure of this embodiment, static region and network portion reconstruction region configure by this configured in one piece simultaneously simultaneously, and this process can ensure the normally work such as communication identification communication check module, application control block, memory control block.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, obviously, those skilled in the art can carry out various change and modification to the present invention and not depart from the spirit and scope of the present invention.Like this, if these amendments of the present invention and modification belong within the scope of the claims in the present invention and equivalent technologies thereof, then the present invention is also intended to comprise these change and modification.

Claims (9)

1. the industrial safety supervisory system of a network on-line reconfiguration, it is characterized in that: the industrial safety supervisory system of this network on-line reconfiguration comprises network monitoring unit and network control unit, network monitoring human-computer interaction interface three part, and network monitoring unit is made up of Modbus master station, Modbus slave station; Network control unit is made up of CAN net control.
2. the industrial safety supervisory system of network on-line reconfiguration according to claim 1, is characterized in that: Modbus master station comprises the master station (changeable put into operation) of two different industrial control network types.
3. the industrial safety supervisory system of network on-line reconfiguration according to claim 1, it is characterized in that: Modbus slave station comprises the field apparatus of two industrial control network dynamic Partial Reconstructions, one of them slave station is as gateway, connect a net control based on CAN, i.e. Modbus/CAN gateway, another is Modbus gate control system control station.
4. the industrial safety supervisory system of network on-line reconfiguration according to claim 1, is characterized in that: CAN net control comprises 3 field control stations, is respectively used to monitoring field humiture, harmful vapors concentration and sends warning.
5. the industrial safety supervisory system of network on-line reconfiguration according to claim 1, is characterized in that: Modbus master station is connected with Modbus slave station and network monitoring human-computer interaction interface; CAN net control is connected with Modbus/CAN gateway.
6. the industrial safety supervisory system of network on-line reconfiguration according to claim 1, is characterized in that: network monitoring unit selection Modbus is as network communication protocol.
7. the industrial safety supervisory system of network on-line reconfiguration according to claim 1, is characterized in that: network control unit is chosen CAN and completed real-time data communication.
8. the industrial safety supervisory system of network on-line reconfiguration according to claim 1, it is characterized in that: network monitoring human-computer interaction interface adopts the (SuSE) Linux OS based on A9 double-core, adopt the communication of FPGA net control, therebetween adopt AXI and Avalon-MM bus to complete exchanging visit, realize the industrial control network dynamic local reconfiguration management of this system, the management of equipment automatic network-building and run visual.
9. the industrial safety supervisory system of network on-line reconfiguration according to claim 1, it is characterized in that: the industrial safety supervisory system of network on-line reconfiguration adopts partially dynamical reconfiguration method, the partial reconfiguration information of different application is deposited in outside FLASH, then according to detection present communications type, reconfigure communication control area, realizes the switching between different type network.
CN201510315103.1A 2015-06-10 2015-06-10 Network online reconfigurable industrial security monitoring system Pending CN104932472A (en)

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Cited By (8)

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CN106027510A (en) * 2016-05-13 2016-10-12 西南大学 Dynamic reconstruction method and system for communication network of industrial Ethernet
CN106560973A (en) * 2014-10-02 2017-04-12 锂离子公司 Cabinet And Battery Management And Monitoring System For Use With Uninterruptible Power Supplies
CN106873374A (en) * 2017-03-23 2017-06-20 浙江工业大学 Electronic beam welder control based on network method based on scheduling with controller parameter dynamic restructuring
CN106873373A (en) * 2017-03-23 2017-06-20 浙江工业大学 Stainless steel cauldron control based on network method based on scheduling with controller parameter dynamic restructuring
CN107024862A (en) * 2017-03-23 2017-08-08 浙江工业大学 Link-suspended basket centrifuge control based on network method based on scheduling with controller parameter dynamic restructuring
CN109981435A (en) * 2019-04-02 2019-07-05 中安智联未来有限公司 Turn MQTT gateway and communication system based on CAN-ModBus
CN111478799A (en) * 2020-03-19 2020-07-31 中国电子产品可靠性与环境试验研究所((工业和信息化部电子第五研究所)(中国赛宝实验室)) Heterogeneous industrial network interconnection method based on dynamic reconfiguration and wireless module
CN111937297A (en) * 2018-05-14 2020-11-13 欧姆龙株式会社 Motor control device

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106560973A (en) * 2014-10-02 2017-04-12 锂离子公司 Cabinet And Battery Management And Monitoring System For Use With Uninterruptible Power Supplies
CN106027510A (en) * 2016-05-13 2016-10-12 西南大学 Dynamic reconstruction method and system for communication network of industrial Ethernet
CN106027510B (en) * 2016-05-13 2019-07-26 西南大学 The dynamic reconfiguration method and system of the communication network of Industrial Ethernet
CN106873374A (en) * 2017-03-23 2017-06-20 浙江工业大学 Electronic beam welder control based on network method based on scheduling with controller parameter dynamic restructuring
CN106873373A (en) * 2017-03-23 2017-06-20 浙江工业大学 Stainless steel cauldron control based on network method based on scheduling with controller parameter dynamic restructuring
CN107024862A (en) * 2017-03-23 2017-08-08 浙江工业大学 Link-suspended basket centrifuge control based on network method based on scheduling with controller parameter dynamic restructuring
CN107024862B (en) * 2017-03-23 2019-12-24 浙江工业大学 Networked control method of three-legged centrifuge based on dynamic reconfiguration of control parameters
CN111937297A (en) * 2018-05-14 2020-11-13 欧姆龙株式会社 Motor control device
CN109981435A (en) * 2019-04-02 2019-07-05 中安智联未来有限公司 Turn MQTT gateway and communication system based on CAN-ModBus
CN109981435B (en) * 2019-04-02 2021-09-28 中安智联未来有限公司 Gateway and communication system based on CAN-ModBus to MQTT
CN111478799A (en) * 2020-03-19 2020-07-31 中国电子产品可靠性与环境试验研究所((工业和信息化部电子第五研究所)(中国赛宝实验室)) Heterogeneous industrial network interconnection method based on dynamic reconfiguration and wireless module
CN111478799B (en) * 2020-03-19 2022-11-29 中国电子产品可靠性与环境试验研究所((工业和信息化部电子第五研究所)(中国赛宝实验室)) Heterogeneous industrial network interconnection method based on dynamic reconfiguration and wireless module

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Application publication date: 20150923