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CN104865156B - A kind of cement concrete isolation degree evaluation device and its evaluation method - Google Patents

A kind of cement concrete isolation degree evaluation device and its evaluation method Download PDF

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CN104865156B
CN104865156B CN201510249463.6A CN201510249463A CN104865156B CN 104865156 B CN104865156 B CN 104865156B CN 201510249463 A CN201510249463 A CN 201510249463A CN 104865156 B CN104865156 B CN 104865156B
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cement concrete
density
concrete
segregation
base
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CN104865156A (en
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郑木莲
王建亮
袁海涛
谢菲
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Changan University
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Abstract

本发明公开了一种水泥混凝土离析程度评价装置及其评价方法,该装置包括支撑部件、试验部件和密度测量部件;所述支撑部件包括底座、立臂、横梁、升降装置、螺栓;所述试验部件包括固定螺丝、振动装置、盛料室;所述密度测量部件包括立柱、密度仪、滑轨、固定装置、导轨。本发明能够模拟运输及振捣过程中水泥混凝土的振动情况,提供更加真实的实验数据。其加入了密度测量装置,能够实时准确测量水泥混凝土的密度。本发明的试验装置操作方便,经济性好,实用价值高。

The invention discloses a cement concrete segregation degree evaluation device and an evaluation method thereof. The device includes a support part, a test part and a density measurement part; the support part includes a base, a vertical arm, a beam, a lifting device, and a bolt; the test The components include fixing screws, a vibrating device, and a material storage chamber; the density measuring components include a column, a density meter, a slide rail, a fixing device, and a guide rail. The invention can simulate the vibration situation of cement concrete in the process of transportation and vibration, and provide more realistic experimental data. It incorporates a density measuring device, which can accurately measure the density of cement concrete in real time. The test device of the invention is easy to operate, good in economy and high in practical value.

Description

一种水泥混凝土离析程度评价装置及其评价方法A cement concrete segregation evaluation device and evaluation method

技术领域technical field

本发明属于土木工程混凝土施工领域,涉及一种水泥混凝土离析程度评价装置及其评价方法,用于评价水泥混凝土的离析程度,能够提供可靠的实验数据。The invention belongs to the field of civil engineering concrete construction, and relates to a cement concrete segregation degree evaluation device and an evaluation method thereof, which are used for evaluating the cement concrete segregation degree and can provide reliable experimental data.

背景技术Background technique

混凝土的离析是混凝土拌合物组成材料之间的粘聚力不足以抵抗粗集料下沉,混凝土拌合物成分相互分离,造成内部组成和结构不均匀的现象。通常表现为粗集料与砂浆相互分离,例如密度大的颗粒沉积大拌合物的底部,或者粗集料从拌合物中整体分离出来。Concrete segregation is a phenomenon in which the cohesion between the constituent materials of the concrete mixture is insufficient to resist the sinking of the coarse aggregate, and the components of the concrete mixture are separated from each other, resulting in uneven internal composition and structure. It usually shows that the coarse aggregate and the mortar are separated from each other, for example, the dense particles are deposited at the bottom of the large mixture, or the coarse aggregate is separated from the mixture as a whole.

造成离析的原因可能是浇筑,振捣不当,集料最大粒径过大,粗集料比例过高,胶凝材料和细集料的含量偏低,与细集料比粗集料的密度过大,或者拌合物过干或者过湿等。使用矿物掺合料或引气剂可降低离析倾向。The reasons for segregation may be pouring, improper vibration, excessive maximum particle size of aggregate, high proportion of coarse aggregate, low content of cementitious material and fine aggregate, and excessive density of coarse aggregate compared with fine aggregate. Large, or the mixture is too dry or too wet. The tendency to segregate can be reduced by using mineral admixtures or air-entraining agents.

水泥混凝土离析具有非常大的危害,水泥混凝土的离析影响混凝土结构表观效果,混凝土表面出现砂纹、骨料外露、钢筋外露等现象。使混凝土强度大幅度下降,严重影响混凝土结构承载能力,破坏结构的安全性能,严重的将造成返工,造成巨大的经济损失。离析水泥混凝土的匀质性差,致使混凝土各部位的收缩不一致,易产生混凝土收缩裂缝。特别是在施工混凝土楼板时,由于混凝土离析使表层的水泥浆层增厚,收缩急剧增大,出现严重龟裂现象。极大地降低了混凝土抗渗、抗冻等混凝土的耐久性能。The segregation of cement concrete is very harmful. The segregation of cement concrete affects the appearance of the concrete structure. Sand grains, exposed aggregates, and exposed steel bars appear on the concrete surface. The concrete strength will be greatly reduced, which will seriously affect the bearing capacity of the concrete structure, destroy the safety performance of the structure, and seriously cause rework and cause huge economic losses. The homogeneity of segregated cement concrete is poor, resulting in inconsistent shrinkage of various parts of the concrete, and concrete shrinkage cracks are easy to occur. Especially in the construction of concrete floors, due to concrete segregation, the cement slurry layer on the surface thickens, shrinkage increases sharply, and severe cracking occurs. It greatly reduces the durability of concrete such as concrete impermeability and frost resistance.

目前没有直接评价水泥混凝土离析程度的装置。现在所用的都是一些间接的评价方法,主要是坍落度法,塌落度法是通过凝聚力间接反映反应混凝土的抗离析性能,坍落度法只能评定最初的混凝土离析程度而不能反映最终的离析程度。本专利能够直接地评价水泥混凝土的离析程度,提供准确可靠的实验数据,具有很强的实用性。Currently there is no device to directly evaluate the segregation degree of cement concrete. What are used now are some indirect evaluation methods, mainly the slump method. The slump method indirectly reflects the segregation resistance of reactive concrete through cohesion. The slump method can only evaluate the initial concrete segregation degree and cannot reflect the final degree of segregation. The patent can directly evaluate the segregation degree of cement concrete, provide accurate and reliable experimental data, and has strong practicability.

发明内容Contents of the invention

本发明的目的在于克服上述现有技术的缺点,提供一种水泥混凝土离析程度评价装置及其评价方法。The object of the present invention is to overcome the above-mentioned shortcomings of the prior art, and provide a cement concrete segregation degree evaluation device and evaluation method thereof.

本发明的目的是通过以下技术方案来实现的:The purpose of the present invention is achieved through the following technical solutions:

这种水泥混凝土离析程度评价装置,包括支撑部件、试验部件和密度测量部件;所述支撑部件包括底座、立臂、横梁、升降装置、螺栓;所述试验部件包括固定螺丝、振动装置、盛料室;所述密度测量部件包括立柱、密度仪、滑轨、固定装置、导轨;This cement concrete segregation degree evaluation device includes a supporting part, a test part and a density measuring part; the supporting part includes a base, a vertical arm, a beam, a lifting device, and a bolt; chamber; the density measuring components include a column, a densitometer, a slide rail, a fixture, and a guide rail;

所述底座的一端固定设置立臂,另一端水平固定设置导轨;在立臂的上端通过升降装置设置横梁,横梁上固定有搅拌器;在底座上设置有盛料室,在底座与盛料室之间还设置有振动装置;One end of the base is fixed with a vertical arm, and the other end is horizontally fixed with a guide rail; a beam is installed on the upper end of the vertical arm through a lifting device, and an agitator is fixed on the beam; There is also a vibration device between them;

所述导轨上设置有能够沿导轨水平滑动的竖直向滑轨,所述立柱固定在滑轨上,密度仪固定在滑轨上,在盛料室的侧壁上从上至下依次开设有若干圆孔。The guide rail is provided with a vertical slide rail that can slide horizontally along the guide rail. The column is fixed on the slide rail, and the density meter is fixed on the slide rail. Several round holes.

进一步,上述底座与振动装置的底部通过螺栓和固定螺丝固定。Further, the base and the bottom of the vibrating device are fixed by bolts and fixing screws.

上述密度仪通过固定装置固定在滑轨上。The above-mentioned density meter is fixed on the slide rail through a fixing device.

本发明还提出基于上述水泥混凝土离析程度评价装置的测试水泥混凝土离析程度测定方法,包括以下步骤:The present invention also proposes a test method for measuring the segregation degree of cement concrete based on the above-mentioned cement concrete segregation degree evaluation device, comprising the following steps:

将盛料室及振动装置取下,然后将拌合好的水泥混凝土均匀地倒入盛料室中,轻磕~下,使混凝土密实,减少实验误差,然后将盛料室及振动装置固定到底座上;Remove the material storage room and vibrating device, then pour the mixed cement concrete into the material storage room evenly, tap ~ down lightly to make the concrete compact and reduce the experimental error, and then fix the material storage room and vibration device to the end seat;

启动升降装置将搅拌器下放到盛料室中,启动搅拌器对水泥混凝土进行搅拌,同时启动振动装置,模拟现实状况下施工及运输过程中水泥混凝土的状态,搅拌之后停止;Start the lifting device to lower the mixer into the material storage room, start the mixer to stir the cement concrete, and start the vibration device at the same time to simulate the state of cement concrete during construction and transportation under realistic conditions, and stop after mixing;

调节密度仪,通过盛料室上部的圆孔测量水泥混凝土的密度,记为ρ1,通过盛料室下部的圆孔测量下部水泥混凝土的密度,记为ρ2Adjust the density meter, measure the density of cement concrete through the round hole in the upper part of the storage room, which is recorded as ρ1, and measure the density of the cement concrete in the lower part through the round hole in the lower part of the storage room, and record it as ρ2 ;

4计算混凝土离析度L=|ρ1—ρ2|/ρ,离析度越大混凝土离析越明显。4 Calculate the degree of concrete segregation L=|ρ 12 |/ρ, the greater the degree of segregation, the more obvious the segregation of concrete.

本发明具有以下有益效果:The present invention has the following beneficial effects:

1、本发明的装置能够模拟运输及振捣过程中水泥混凝土的振动情况,提供更加真实的实验数据。1. The device of the present invention can simulate the vibration of cement concrete during transportation and vibration, and provide more realistic experimental data.

2、本发明的装置加入了密度测量装置,能够实时准确测量水泥混凝土的密度。2. The device of the present invention adds a density measuring device, which can accurately measure the density of cement concrete in real time.

3、本发明的装置将试验部件放在底座之上,更加稳定。3. In the device of the present invention, the test part is placed on the base, which is more stable.

4、本发明的装置加入搅拌器模拟混凝土在运输及装卸过程中的实际状况,实验数据更加可靠。4. The device of the present invention adds a stirrer to simulate the actual conditions of concrete in the process of transportation and loading and unloading, and the experimental data is more reliable.

5、本发明的评价方法提出了一种新的评价混凝土离析程度的指标离析度。5. The evaluation method of the present invention proposes a new index segregation degree for evaluating the degree of concrete segregation.

6、本发明的试验装置操作方便,经济性好,实用价值高。6. The test device of the present invention has the advantages of convenient operation, good economy and high practical value.

附图说明Description of drawings

图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

其中:1为底座;2为立臂;3为横梁;4为升降装置;5为螺栓;6为搅拌器;7为立柱;8为密度仪;9为滑轨;10为固定装置;11为固定螺丝;12为振动装置;13为圆孔;14为盛料室;15为导轨。Among them: 1 is the base; 2 is the vertical arm; 3 is the beam; 4 is the lifting device; 5 is the bolt; 6 is the agitator; 7 is the column; 8 is the density meter; 9 is the slide rail; Fixing screw; 12 is a vibrating device; 13 is a round hole; 14 is a material storage chamber; 15 is a guide rail.

具体实施方式detailed description

下面结合附图对本发明做进一步详细描述:The present invention is described in further detail below in conjunction with accompanying drawing:

参照图1,本发明的评价水泥混凝土离析程度的装置包括:支撑部件、试验部件和密度测试部件。所述支撑部件包括:Referring to Fig. 1, the device for evaluating the segregation degree of cement concrete according to the present invention includes: a supporting part, a testing part and a density testing part. The support components include:

底座1,使上部结构稳定,起支撑作用;The base 1 stabilizes the upper structure and plays a supporting role;

立臂2,其作用是将横梁固定在底座上,为放置实验部件腾出空间;Vertical arm 2, its function is to fix the crossbeam on the base to make room for placing experimental components;

横梁3,其作用是将搅拌装置固定在实验部件上面,方便开展实验;Beam 3, its function is to fix the stirring device on the experimental part, to facilitate the experiment;

升降装置4,其作用是使搅拌装置进入或者脱离14盛料室;Lifting device 4, its function is to make stirring device enter or break away from 14 holding chambers;

螺栓5,其作用是将试验部件固定在底座上;Bolt 5, its function is to fix the test part on the base;

所述试验部件包括:The test components include:

固定螺丝11,其作用是与固定螺栓5相结合将试验部件固定在底座上;Fixing screw 11, its effect is to combine with fixing bolt 5 and test part is fixed on the base;

振动装置12,其作用是提供振动的动力使14盛料室振动,模仿施工现场对水泥混凝土进行振动捣实;Vibration device 12, its effect is to provide the power of vibration to make 14 material storage chambers vibrate, imitate the construction site to vibrate cement concrete;

圆孔13,其作用是使密度仪8能够直接测量水泥混凝土的密度;Circular hole 13, its effect is to make densitometer 8 can directly measure the density of cement concrete;

盛料室14,其作用是盛放水泥混凝土;Material holding room 14, its effect is to hold cement concrete;

所述密度测试装置包括:Described density testing device comprises:

立柱7,其作用是起支撑作用;Column 7, its effect is to play a supporting role;

密度仪8,其作用是测量水泥混凝土的密度;Densitometer 8, its effect is to measure the density of cement concrete;

滑轨9,其作用是让密度仪8能够沿着竖直方向滑动;Slide rail 9, its function is to allow density meter 8 to slide along the vertical direction;

固定装置10,其作用是将密度仪8固定在滑轨9上;The fixing device 10 is used to fix the density meter 8 on the slide rail 9;

导轨15,其作用是让立柱7远离或接近实验部件,方便测量水泥混凝土密度。The guide rail 15 is used to allow the column 7 to stay away from or approach the experimental parts, so as to facilitate the measurement of cement concrete density.

以上各个部件的连接关系为:The connection relationship of the above components is as follows:

底座1的一端固定设置立臂2,另一端水平固定设置导轨15;在立臂2的上端通过升降装置4设置横梁3,横梁3上固定有搅拌器6;在底座1上设置有盛料室14,在底座1与盛料室14之间还设置有振动装置12;所述导轨15上设置有能够沿导轨15水平滑动的竖直向滑轨9,所述立柱7固定在滑轨9上,密度仪8固定在滑轨9上,在盛料室14的侧壁上从上至下依次开设有若干圆孔13。进一步的:底座1与振动装置12的底部通过螺栓5和固定螺丝11固定。密度仪8通过固定装置10固定在滑轨9上。One end of the base 1 is fixed with a vertical arm 2, and the other end is horizontally fixed with a guide rail 15; a beam 3 is set on the upper end of the vertical arm 2 through a lifting device 4, and an agitator 6 is fixed on the beam 3; a storage room is provided on the base 1 14. A vibration device 12 is also provided between the base 1 and the storage chamber 14; the guide rail 15 is provided with a vertical slide rail 9 that can slide horizontally along the guide rail 15, and the column 7 is fixed on the slide rail 9 , The density meter 8 is fixed on the slide rail 9, and a number of circular holes 13 are sequentially opened on the side wall of the storage chamber 14 from top to bottom. Further: the base 1 and the bottom of the vibration device 12 are fixed by bolts 5 and fixing screws 11 . The density meter 8 is fixed on the slide rail 9 through a fixing device 10 .

利用以上水泥混凝土离析程度评价装置,本发明测试水泥混凝土离析程度测定方法,包括以下步骤:Utilize above cement concrete segregation degree evaluation device, the present invention tests cement concrete segregation degree measuring method, comprises the following steps:

(1)将盛料室14及振动装置12取下,然后将拌合好的水泥混凝土均匀地倒入盛料室14中,轻磕4~5下,使混凝土密实,减少实验误差,然后将其固定到底座1上。(1) Remove the material holding chamber 14 and the vibrating device 12, then pour the mixed cement concrete evenly into the material holding chamber 14, tap lightly 4 to 5 times to make the concrete compact and reduce the experimental error, and then place the It is fixed to the base 1 .

(2)启动升降装置4将搅拌器下放到盛料室中,启动搅拌器6对水泥混凝土进行搅拌,同时启动振动装置12,模拟现实状况下施工及运输过程中水泥混凝土的状态,搅拌振动10分钟之后停止。(2) Start the lifting device 4 and lower the agitator into the material holding chamber, start the agitator 6 to stir the cement concrete, and start the vibrating device 12 simultaneously to simulate the state of the cement concrete in the construction and transportation process under actual conditions, and stir and vibrate for 10 Minutes later stop.

(3)调节密度仪8,通过上部圆孔13测量水泥混凝土的密度,记为ρ1,通过下部圆孔13测量下部水泥混凝土的密度,记为ρ2(3) Adjust the density meter 8 to measure the density of the cement concrete through the upper round hole 13, denoted as ρ 1 , and measure the density of the lower cement concrete through the lower round hole 13, denoted as ρ 2 .

(4)计算混凝土离析度L=|ρ1—ρ2|/ρ,离析度越大混凝土离析越明显。其中ρ为参考混凝土的密度。(4) Calculate the degree of concrete segregation L=|ρ 12 |/ρ, the greater the degree of segregation, the more obvious the segregation of concrete. where ρ is the density of the reference concrete.

Claims (2)

1.一种水泥混凝土离析程度评价装置,其特征在于,包括:支撑部件、试验部件和密度测量部件;所述支撑部件包括底座(1)、立臂(2)、横梁(3)、升降装置(4)、螺栓(5);所述试验部件包括固定螺丝(11)、振动装置(12)、盛料室(14);所述密度测量部件包括立柱(7)、密度仪(8)、滑轨(9)、固定装置(10)、导轨(15);1. A cement concrete segregation degree evaluation device is characterized in that, comprising: support component, test component and density measuring component; Described support component comprises base (1), vertical arm (2), crossbeam (3), lifting device (4), bolt (5); Described test part comprises fixing screw (11), vibrating device (12), material holding chamber (14); Described density measurement part comprises column (7), densitometer (8), Slide rail (9), fixture (10), guide rail (15); 所述底座(1)的一端固定设置立臂(2),另一端水平固定设置导轨(15);在立臂(2)的上端通过升降装置(4)设置横梁(3),横梁(3)上固定有搅拌器(6);在底座(1)上设置有盛料室(14),在底座(1)与盛料室(14)之间还设置有振动装置(12);One end of the base (1) is fixedly provided with a vertical arm (2), and the other end is horizontally fixedly provided with a guide rail (15); the upper end of the vertical arm (2) is provided with a crossbeam (3) through a lifting device (4), and the crossbeam (3) A stirrer (6) is fixed on it; a material holding chamber (14) is arranged on the base (1), and a vibration device (12) is also arranged between the base (1) and the material holding chamber (14); 所述导轨(15)上设置有能够沿导轨(15)水平滑动的竖直向滑轨(9),所述立柱(7)固定在滑轨(9)上,密度仪(8)固定在滑轨(9)上,在盛料室(14)的侧壁上从上至下依次开设有若干圆孔(13);所述底座(1)与振动装置(12)的底部通过螺栓(5)和固定螺丝(11)固定;所述密度仪(8)通过固定装置(10)固定在滑轨(9)上。The guide rail (15) is provided with a vertical slide rail (9) that can slide horizontally along the guide rail (15), the column (7) is fixed on the slide rail (9), and the density meter (8) is fixed on the slide rail (9). On the rail (9), a number of round holes (13) are sequentially opened on the side wall of the material chamber (14) from top to bottom; and fixing screws (11); the density meter (8) is fixed on the slide rail (9) through the fixing device (10). 2.一种根据权利要求1所述水泥混凝土离析程度评价装置的测试水泥混凝土离析程度测定方法,其特征在于,包括以下步骤:2. a method for measuring cement concrete segregation degree according to the cement concrete segregation degree evaluation device of claim 1, is characterized in that, comprises the following steps: (1)将盛料室(14)及振动装置(12)取下,然后将拌合好的水泥混凝土均匀地倒入盛料室(14)中,轻磕4~5下,使混凝土密实,减少实验误差,然后将盛料室(14)及振动装置(12)固定到底座(1)上;(1) Remove the material storage chamber (14) and the vibrating device (12), then pour the mixed cement concrete into the material storage chamber (14) evenly, tap lightly 4-5 times to make the concrete dense, Reduce the experimental error, then fix the material holding chamber (14) and the vibrating device (12) on the base (1); (2)启动升降装置(4)将搅拌器(6)下放到盛料室(14)中,启动搅拌器(6)对水泥混凝土进行搅拌,同时启动振动装置(12),模拟现实状况下施工及运输过程中水泥混凝土的状态,搅拌之后停止;(2) Start the lifting device (4) lower the agitator (6) into the material storage chamber (14), start the agitator (6) to stir the cement concrete, and start the vibration device (12) at the same time to simulate construction under realistic conditions And the state of cement concrete during transportation, stop after mixing; (3)调节密度仪(8),通过盛料室(14)上部的圆孔(13)测量水泥混凝土的密度,记为ρ1,通过盛料室(14)下部的圆孔(13)测量下部水泥混凝土的密度,记为ρ2(3) Adjust the density meter (8), measure the density of cement concrete through the round hole (13) on the upper part of the stock chamber ( 14 ), denote it as ρ1, and measure it through the round hole (13) on the bottom of the stock chamber (14) Density of cement concrete in the lower part, denoted as ρ2 ; (4)计算混凝土离析度L=|ρ1—ρ2|/ρ,其中ρ为参考混凝土的密度;离析度越大混凝土离析越明显。(4) Calculate the degree of concrete segregation L=|ρ 12 |/ρ, where ρ is the density of the reference concrete; the greater the degree of segregation, the more obvious the segregation of concrete.
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