CN104791574B - High temperature heat radiation ambient windstream insulating rubber rubber hose assembly - Google Patents
High temperature heat radiation ambient windstream insulating rubber rubber hose assembly Download PDFInfo
- Publication number
- CN104791574B CN104791574B CN201510064463.9A CN201510064463A CN104791574B CN 104791574 B CN104791574 B CN 104791574B CN 201510064463 A CN201510064463 A CN 201510064463A CN 104791574 B CN104791574 B CN 104791574B
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- China
- Prior art keywords
- oversheath
- supporting frames
- slip ring
- flexible supporting
- hose
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/07—Arrangement or mounting of devices, e.g. valves, for venting or aerating or draining
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L53/00—Heating of pipes or pipe systems; Cooling of pipes or pipe systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/02—Shape or form of insulating materials, with or without coverings integral with the insulating materials
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Thermal Insulation (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
Abstract
High temperature heat radiation ambient windstream insulating rubber rubber hose assembly, location slip ring (7) it is set with outside sleeve (3), location slip ring (7) outer rim apical grafting oversheath (6) inwall, at location slip ring (7) the external stability clip (8) of oversheath (6)；Flexible supporting frames (5) connects location slip ring (7), and location slip ring (7) ensures that flexible supporting frames (5) is coaxial with hose body (1).Annular gap is formed between flexible supporting frames (5) and oversheath (6) and rubber hose assembly; solve the problem of transmission of heat, the protection of reinforced hose joint, reduce flexible pipe and hose coupling absorbs heat; reduce temperature, it is achieved rubber hose uses in high temperature heat source environment for a long time；To carrying out effective fire and heat endurance radiation protection at flexible pipe tube head and pipe joint, fire and heat endurance radiance is greatly improved.Service life is longer than existing guard method 3 times, and decreases the probability of flexible pipe random failure.
Description
Technical field
The present invention relates to IPC classification F16L pipe, cable or the support of pillar and insulation method apparatus, especially
High temperature heat radiation ambient windstream insulating rubber rubber hose assembly.
Background technology
Flexible pipe is the vitals in modern industry.Flexible pipe is mainly used as the electric wire electricity of electric wire, cable, instrument and meter for automation signal
Cable protection pipe and civilian shower hose, specification is from 3mm to 150mm.Thin and flexible tube (internal diameter 3mm-25mm) is mainly used in
The sense line protection of precision optics chi, industrial sensor route protection.The main galvanized steel strip of threading flexible pipe, stainless steel band,
The flexible pipe that the plastic materials such as PA, PE, PP are made.Advantage is good springiness, and rigidity is little, and good toughness is anti-twist, bending property
Good, heavier load can be born；Acidproof, lubricating oil, coolant etc., surface is glossy, rub resistance.Weight can be born,
Do not rupture, not modification, can recover rapidly, and itself is without any damage.Rubber hose can be wire braided hose or
Wire spirally-wound hose, sebific duct is made up of inner glue layer, steel wire braid or steel wire winding layer, outer glue-line, it is adaptable to delivery hydraulic pressure
Fluid, such as alcohol, fuel oil, lubricating oil, emulsion etc..
As shown in Figure 1, hose body 1 two ends are respectively mounted joint 4, hose body to the structure of existing rubber hose sub-assembly
1 overcoat protective layer 2, and, protective layer 2 two ends short sleeve is fixed on sleeve 3；Guarantor under high temperature heat radiation environment
Sheath 2 has: fireproof covering, glass fibre, glass fibre add stainless steel wire mesh etc..
Above prior art measure method Shortcomings includes:
1, the structure being in close contact based on flexible pipe protective layer 2 and hose body 1 is actual, makes for a long time under high temperature heat radiation environment
With, the heat that protective layer 2 absorbs directly is conducted to hose body 1, and flexible pipe temperature constantly raises, under the continuous action of thermal source,
The temperature of flexible pipe can be close to the temperature of protective layer 2, necessarily beyond the heat resisting temperature of flexible pipe；When thermal source is cancelled, protective layer 2
Heat also can be conducted to hose body 1, after reaching balance, the heat of flexible pipe just can the radiation by protective layer 2 slowly and
Cross-ventilation transfers out, and this process is considerably long.
2, fail effectively to implement hose coupling 4 and the protection of sleeve 3.The length of protective layer 2 is usually no more than two sleeves 3
End face outside spacing, joint 4 and sleeve 3 are the most exposed outside, and the specific heat capacity of the joint 4 of flexible pipe and sleeve 3 is rubber
The 1/4 of glue flexible pipe, joint 4 absorbs heat quick heating, and temperature is high, will be conducted to the flexible pipe rubber layer of junction by heat,
Accelerate hose body 1 aging, affect the quality of junction.Therefore the long duration of action of excessive temperature, accelerates hose body 1 rubber
Aging, and make the continuous reduction of rubber hose assembly junction performance, shorten the service life of rubber hose assembly.
The high temperature heat radiation guard method of existing rubber hose assembly, it is impossible to the heat being effectively blocked thermal source passes to hose body 1,
The heat that protective layer 2 absorbs can constantly be conducted to hose body 1, makes the temperature of flexible pipe constantly raise, the highest heat-resisting beyond it
Temperature；Protection to hose coupling 4 is also inadequate, and quick heating accelerates the flexible pipe ageing of rubber of junction.The rubber of flexible pipe is old
Change and the junction performance of rubber hose assembly reduces, shorten the service life of rubber hose assembly.
Disclosed part pertinent literature includes: Chinese patent application 201210139586.0 provides a kind of booster that connects
High temperature resistance heat radiation silica gel hose and preparation method thereof, including silicone tube, the outer surface at silicone tube is bonded with aluminium film glass-fiber-fabric.
200820000105.7 1 kinds of fire-resistant hose assemblies of water-cooled of Chinese patent application, including hose body and the pipe at flexible pipe two ends
Joint, it is characterised in that arrange water cooling tube outside described hose body, water cooling tube is outer to be wrapped up by sheath, and water cooling tube two ends are provided with
Entery and delivery port.
Chinese patent application 200920015282.7 has the warm stove device flexible pipe of refractory protection and belongs to high-temperature resistant rubber flexible pipe, especially
Relate to the special hose of Gang Ye enterprise moderate oven device.It is that internal diameter is more than the heavy caliber wire spirally-wound hose of 152mm and uses compound
After inner glue layer and outer glue surface paste refractory protection, entirety sulfuration is made.
200720128024.0 1 kinds of environment-friendly type refractory heat-insulating suit hose assemblies of Chinese patent application, including flexible pipe, tube head,
It is characterized in that described flexible pipe outer wall is coated with by flame-retardant coating layer, hose overcoat dress refractory heat-insulating device, the tube head end assembling of flexible pipe
There are joint, described tube head and joint suit refractory heat-insulating sheath, on the refractory heat-insulating sheath of joint and flexible pipe tube head junction
Fixing hoop is set.
Summary of the invention
It is an object of the invention to provide a kind of high temperature heat radiation ambient windstream insulating rubber rubber hose assembly, solve the transmission of heat
Problem, the protection of reinforced hose joint, reduces flexible pipe and hose coupling absorbs heat, reduces its temperature, extends flexible pipe combination
Part service life.
The purpose of the present invention will be realized by techniques below measure: includes hose body, protective layer, sleeve, joint, elasticity
Bracing frame and oversheath；Hose body two ends respectively jointing, two joints and hose body by sleeve connection, two sleeves it
Between overcoat protective layer, at protective layer overcoat flexible supporting frames, at flexible supporting frames outer wrapping oversheath.
Especially, outside sleeve, it is set with location slip ring, positions slip ring outer rim apical grafting oversheath inwall.
Especially, flexible supporting frames is spring.
Especially, at the location slip ring external stability clip of oversheath.
Especially, flexible supporting frames connects location slip ring.
Especially, location slip ring ensures that flexible supporting frames is coaxial with hose body.
Especially, oversheath and flexible supporting frames are fixed on the slip ring of location by clip.
Especially, oversheath length is more than two end connector outer face spacing, oversheath and flexible supporting frames internal diameter more than joint and
The maximum outside diameter of the joint being attached thereto.
Advantages of the present invention and effect: form annular gap between flexible supporting frames 5 and oversheath 6 and rubber hose assembly, solve
The problem of transmission of heat, the protection of reinforced hose joint, reduces flexible pipe and hose coupling absorbs heat, reduces its temperature, prolongs
Long soft-pipe sub-assembly service life, it is achieved rubber hose uses in high temperature heat source environment for a long time；Cost of manufacture is low, structure letter
Single, make quick, attended operation is simple.Easy to use, it is prone to maintenance, to carrying out at flexible pipe tube head and pipe joint effectively
Fire and heat endurance radiation protection.Fire and heat endurance radiance is greatly improved.Flexible pipe and joint can be made in high temperature environments,
In the occasion of naked light and infrared source, safety and the use of long period, have pressure high temperature resistant, body is pliable and tough, resistance to bend
Flexible exsertile feature, service life is longer, change the frequency reduces.Service life is longer than existing guard method 3 times,
And decrease the probability of flexible pipe random failure.So, decrease replacing number of times and the spare parts consumption of spare part, reduce manpower
With the input of financial resources, hoses leak, the accident of booster initiation are stopped.Reduce the cost of user, improve competitiveness.
This invention has well use on the rubber hose assembly at steel mill billet continuous casting fan-shaped section and Iron Works clay gun position
Effect.
Accompanying drawing explanation
Fig. 1 is existing hose construction schematic diagram.
Fig. 2 is the embodiment of the present invention 1 structural representation.
Fig. 3 is that in Fig. 2, A-A cuts open position and shows structural representation.
Fig. 4 is the embodiment of the present invention 1 heat transfer schematic diagram when having a Source.
Fig. 5 is that the embodiment of the present invention 1 is without heat transfer schematic diagram during Source.
Fig. 6 is lengthening outer jacket structure schematic diagram in the embodiment of the present invention 2.
Lengthened hose joint neck and oversheath length structure schematic diagram while that Fig. 7 being in the embodiment of the present invention 3.
Reference includes: hose body 1, protective layer 2, sleeve 3, joint 4, flexible supporting frames 5, oversheath 6, fixed
Position slip ring 7, clip 8.
Detailed description of the invention
The present invention includes: hose body 1, protective layer 2, sleeve 3, joint 4, flexible supporting frames 5 and oversheath 6.
The present invention realizes effectively protecting for hose body 1 and joint 4.Radiant heat is absorbed in order to block joint 4 and sleeve 3,
The length of oversheath 6 exceeds two ends sleeve 3 olo.
The invention will be further described with embodiment below in conjunction with the accompanying drawings.
Embodiment 1: as shown in Figure 1, hose body 1 two ends jointing 4, two joints (4) and hose body (1) respectively lead to
Cross sleeve (3) to connect, overcoat protective layer 2 between two sleeves 3, at protective layer 2 overcoat flexible supporting frames 5, prop up in elasticity
Support 5 outer wrapping oversheath 6.
In aforementioned, outside sleeve 3, it be set with location slip ring 7, position slip ring 7 outer rim apical grafting oversheath 6 inwall.
In aforementioned, flexible supporting frames 5 is spring, uses existing general material and technique to make, and two ends are left sufficiently long
Straight end, and be heat-treated accordingly, conveniently it is wrapped in hose coupling neck；Flexible supporting frames 5 supports oversheath 6, and
Ensure that flexible pipe can bend smoothly.
In aforementioned, at the location slip ring 7 external stability clip 8 of oversheath 6.Oversheath 6 is fireproof covering, fire prevention
Glass fibre or glass fibre add stainless steel metal net.Oversheath 6 is as the exterior cover sheets set up, oversheath 6
Cut off radiant heat and stop hot splash.Flexible supporting frames 5 connects location slip ring 7.Location slip ring 7 use steel,
The materials such as rubber, use the method processing of casting, die casting, forging or machining.Location slip ring 7 ensures elasticity
Bracing frame 5 is coaxial with hose body 1, and sliding on sleeve 3 when hose body 1 bends compensates protective layer 2 and hose body 1
Length change is inconsistent, leave air communication channel ensures air circulation.
In aforementioned, oversheath 6 and flexible supporting frames 5 are fixed on the slip ring of location by clip 8.
Heat transmission and balance operation principle in the present embodiment include, as shown in Figure 4, when having thermal source, and protective layer
2 absorb radiant heat, and temperature raises, and original thermal balance is broken；Now hose body 1 absorbs the hot spoke of protective layer 2
Penetrate, main thermaltransmission mode, due to the cross-ventilation in gap, when the temperature of hose body 1 is slightly above back to heat
Inclining to stable during the air themperature of source, the factor such as this temperature temperature because of thermal source, the distance from thermal source is different,
Each part temperatures of rubber hose assembly reaches dynamic balancing.And as shown in Figure 5, when thermal source is cancelled, protective layer and flexible pipe
Outwards radiations heat energy, the cross-ventilation in annular gap accelerates the surface cooling of hose body 1, and hose body 1 temperature declines
Quickly, reach to keep balance during environment temperature.
Embodiment 2: as shown in Figure 6, when radiant heat is the strongest, the heat absorbed for reducing joint 4 is transmitted to
On the hose body 1 of rubber, strengthen oversheath 6 and the internal diameter of flexible supporting frames 5, lengthen the length of oversheath 6, very
To exceeding the overall length of rubber hose assembly, and it is allowed to prolongation and is wrapped in outside two end connectors 4, heat transfer distance can be extended.
Oversheath 6 length is more than two end connector 4 outer face spacing, oversheath 6 and flexible supporting frames 5 internal diameter more than joint 4
Maximum outside diameter with the joint being attached thereto.During mounting or dismounting rubber hose assembly, flexible supporting frames 5, two ends can be compressed axially
Expose joint 4.
Embodiment 3: as shown in Figure 7；I.e. as in embodiment 2, it is also possible to the neck of lengthening joint 4 is with outer simultaneously
The length of sheath 6.
Above three examples can select preferred plan according to the concrete condition of radiations heat energy and mounting condition.
In the present invention, hose body 1 is flexible, and the motion of pipeline trend and equipment is required for rubber hose assembly bending,
Flexible supporting frames 5 bending force of spring structure is little, and radial deformation is little, during the movable structure energy compensated bend in two ends outside
The problem that sheath 6 is inconsistent with the change of hose body 1 length；The joint 4 neck winding arrangement at flexible supporting frames 5 two ends,
Can when length compensation is inadequate tensile elasticity bracing frame 5, it is ensured that sleeve 3 position being wrapped in oversheath 6 obtains
Protection, will not directly absorb radiant heat.
In the present embodiment, when the internal diameter of flexible supporting frames 5 is less than the maximum outside diameter of rubber hose assembly joint 4, fill soft
Pipe sub-assembly one end connector also connects with sleeve 3；Dress internal protection layer 2 is also fixed, as used environment without molten steel, steel
This structure can be omitted during the hot splash such as slag；Dress two pieces location slip ring 7, is enclosed within flexible supporting frames 5 by oversheath 6
Going up and be set to together on rubber hose assembly, dress rubber hose assembly other end joint 4 also connects with sleeve 3, adjusts location
Slip ring 7 position, the hoop 8 that is installed is fixed oversheath 6 and flexible supporting frames 5, flexible supporting frames 5 two ends straight end is twined
Around hose coupling 4 neck；When the internal diameter of flexible supporting frames 5 is more than rubber hose assembly maximum outside diameter, by two ends
Location slip ring 7 is contained on hose body 1, and oversheath 6 is enclosed within flexible supporting frames 5 and is set to together flexible pipe combination
On part, adjusting slip ring 7 position, location, the hoop 8 that is installed fixes oversheath 6 and flexible supporting frames 5.
In the present invention, increasing flexible supporting frames 5 between flexible pipe 1 and oversheath 6, this flexible supporting frames 5 internal diameter is more than
The external diameter of hose body 1, forms annular gap, in high-temperature hot between flexible supporting frames 5 and oversheath 6 and rubber hose assembly
When using under radiation environment, the heat that oversheath 6 absorbs can not be directly passed to hose body 1, only by heat transfer
Can be by its radiation and air transmitted, the heat that both thermaltransmission mode hose bodies 1 absorb is limited, the least
The heat absorbed when protective layer 2 direct heat transfer；And the cross-ventilation on thermal source side is fast, also accelerates annular gap
The convection current of middle air, the most also can take away the heat of hose surface, play cooling effect.The utilization of flexible supporting frames 5
The flexibility of hose body 1 will not be destroyed, hose body 1 can in its minimum bending radius allowed band free bend.Add
The effective length of long soft-pipe oversheath 6, it is to avoid hose coupling 4 absorbs radiant heat.When external heat source is cancelled, protection
The heat that layer and flexible pipe absorb swiftly passes through radiation and the transmission of cross-ventilated method is fallen, and the temperature of flexible pipe quickly reduces,
Thus extend the service life of rubber hose assembly.
Present invention experiment examination on the rubber hose assembly at steel mill billet continuous casting fan-shaped section and Iron Works clay gun position
With, its service life is longer than existing guard method 3 times, and decreases the probability of flexible pipe random failure.So,
Decrease replacing number of times and the spare parts consumption of spare part, reduce the input of manpower and financial resources, stop hoses leak, quick-fried
The accident that pipe causes.Reduce the cost of user, improve competitiveness.
Claims (3)
1. high temperature heat radiation ambient windstream insulating rubber rubber hose assembly, including hose body (1), protective layer (2),
Sleeve (3), joint (4), flexible supporting frames (5) and oversheath (6)；Hose body (1) two ends jointing respectively
(4), two joints (4) and hose body (1) are connected by sleeve (3), overcoat protective layer (2) between two sleeves (3),
At protective layer (2) overcoat flexible supporting frames (5), at flexible supporting frames (5) outer wrapping oversheath (6), elastic
Support (5) is spring；It is characterized in that, being set with location slip ring (7) outside sleeve (3), location is sliding
Rotating ring (7) outer rim apical grafting oversheath (6) inwall, at location slip ring (7) the external stability clip of oversheath (6)
(8)；Flexible supporting frames (5) connects location slip ring (7), and location slip ring (7) ensures flexible supporting frames (5)
Coaxial with hose body (1).
2. high temperature heat radiation ambient windstream insulating rubber rubber hose assembly as claimed in claim 1, its feature
Being, oversheath (6) and flexible supporting frames (5) are fixed on the slip ring of location by clip (8).
3. high temperature heat radiation ambient windstream insulating rubber rubber hose assembly as claimed in claim 1, its feature
Being, oversheath (6) length is more than two end connectors (4) outer face spacing；Oversheath (6) and flexible supporting frames (5)
Internal diameter is more than joint (4) and the maximum outside diameter of joint that is attached thereto.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510064463.9A CN104791574B (en) | 2015-02-06 | 2015-02-06 | High temperature heat radiation ambient windstream insulating rubber rubber hose assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510064463.9A CN104791574B (en) | 2015-02-06 | 2015-02-06 | High temperature heat radiation ambient windstream insulating rubber rubber hose assembly |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104791574A CN104791574A (en) | 2015-07-22 |
| CN104791574B true CN104791574B (en) | 2016-09-07 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510064463.9A Active CN104791574B (en) | 2015-02-06 | 2015-02-06 | High temperature heat radiation ambient windstream insulating rubber rubber hose assembly |
Country Status (1)
| Country | Link |
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| CN (1) | CN104791574B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105443892A (en) * | 2015-12-09 | 2016-03-30 | 无锡西源电力装备厂 | Stable double-pipe joint |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE8213227U1 (en) * | 1982-05-07 | 1982-08-19 | Rheinhold & Mahla Gmbh, 6800 Mannheim | SOUND-REDUCING THERMAL INSULATION |
| JP2002295746A (en) * | 2001-03-29 | 2002-10-09 | Fuji Kucho Kogyo Kk | Flexible multiple pipe |
| US20070235100A1 (en) * | 2005-10-12 | 2007-10-11 | Arrowhead Products Corporation | Double walled, self-insulating, lightweight duct |
| CN101255932A (en) * | 2008-04-03 | 2008-09-03 | 段云平 | PP-R double layer heat preservation pipe |
| JP5634083B2 (en) * | 2010-03-05 | 2014-12-03 | 東拓工業株式会社 | Duct hose |
| CN102996926A (en) * | 2011-09-15 | 2013-03-27 | 无锡市永兴金属软管有限公司 | Thermal insulation hose |
| CN203857152U (en) * | 2014-05-06 | 2014-10-01 | 泰州市凯尔利不锈钢有限公司 | Nickel-based alloy hose |
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2015
- 2015-02-06 CN CN201510064463.9A patent/CN104791574B/en active Active
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| CN104791574A (en) | 2015-07-22 |
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