CN104738849B - A kind of drying and shaping powder point coating combined integral machine - Google Patents
A kind of drying and shaping powder point coating combined integral machine Download PDFInfo
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- CN104738849B CN104738849B CN201510040151.4A CN201510040151A CN104738849B CN 104738849 B CN104738849 B CN 104738849B CN 201510040151 A CN201510040151 A CN 201510040151A CN 104738849 B CN104738849 B CN 104738849B
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Abstract
The present invention relates to a kind of drying and shaping powder point coating combined integral machine, station, drying and shaping station, powder point coating station, sintering station, cooling station and rolling station is unreeled including set gradually, described grey cloth is transmitted to each station successively by a needle plate guide rail extended along station direction, and described each station and needle plate guide rail are realized synchronizing by a line shaft mechanical transmission mechanism;Described line shaft mechanical transmission mechanism includes a power shaft extended along station direction, and described power shaft is bonded by some input fulcrums head and the tail and passes through several output gear case synchronous axial system, and in described several output gear cases, an output gear case is driven by motor.It is an advantage of the current invention that: the drying and shaping powder point coating combined integral machine of the present invention, each station and needle plate guide rail realize synchronizing by line shaft mechanical transmission mechanism, and energy consumption is low, and precision is high, ensure that and work asynchronously between each station, improve the production efficiency of lining cloth and the quality of lining cloth.
Description
Technical field
The present invention relates to a kind of drying and shaping powder point coating combined integral machine, it is low to be specifically related to a kind of energy consumption, improves production efficiency and the drying and shaping powder point coating combined integral machine of product quality simultaneously.
Background technology
Lining cloth is with woven fabric or knitted fabric as base fabric, use (or not using) thermoplastic high molecular compound, carrying out Special Finishing processing through special machinery, the internal layer for clothing plays reinforcement, the effect such as well-pressed, with the spe-cial-purpose uniform adjuvant of fabric bonding (or non-adhering).
In the production technology of lining cloth, need through drying and shaping, powder point coating, high temperature sintering, cooling and last rolling, grey cloth just can be produced lining cloth finished product.
In the utility model patent of Patent No. CN2O1354424Y, refer to a kind of drying and shaping powder point coating combined integral machine, including drying and setting machine and Powder-Pointed Coating Machine, described drying and setting machine includes sizing part and shaping baking oven, described Powder-Pointed Coating Machine includes powder point coating part and coating oven, it is characterized in that described powder point coating part includes heating roller and powder point coating head, connected as one by guide rail or chain between described drying and setting machine and Powder-Pointed Coating Machine, described guide rail or chain are attached with needle plate.In above-mentioned patent, each operation in grey cloth production process is linked to be a production line, the production of lining cloth is completed by a production line, effectively raise production efficiency, but at present in this drying and shaping powder point coating combined integral machine, each device on production line uses separately-driven mode independently to carry out, energy consumption is big, and it cannot be guaranteed that Complete Synchronization, have impact on the quality of lining cloth so that lining cloth can not produce smoothly;In this patent, powder point coating part includes heating roller and powder point coating head simultaneously, its powder point weak effect, also have impact on the quality of lining cloth.
Summary of the invention
It is low and ensure that each station Complete Synchronization that the technical problem to be solved in the present invention is to provide a kind of energy consumption, improves production efficiency and the drying and shaping powder point coating combined integral machine of lining cloth quality.
For solving above-mentioned technical problem, the technical scheme is that a kind of drying and shaping powder point coating combined integral machine, its innovative point is: include that set gradually unreels station, drying and shaping station, powder point coating station, sintering station, cooling station and rolling station, described grey cloth is transmitted to each station successively by a needle plate guide rail extended along station direction, and described each station and needle plate guide rail are realized synchronizing by a line shaft mechanical transmission mechanism.
Further, described line shaft mechanical transmission mechanism includes a power shaft extended along station direction, described power shaft is bonded by some input fulcrums head and the tail and passes through several output gear case synchronous axial system, and in described several output gear cases, an output gear case is driven by motor;Described each output gear case is respectively provided with the output shaft of the most corresponding station of an output, and this output shaft can drive corresponding station to realize synchronous working.
Further, described output gear case one has four, respectively sets gradually and drives the first output gear case of powder point machine on powder point coating station, drives the second output gear case of support guipure on sintering station, the 3rd output gear case of driving needle plate guide rail and be arranged on power shaft the 4th output gear case driving auxiliary transmission sprockets.
Further, on described powder point coating station, powder point machine includes the first heating roller, the second heating roller, powder point coating roller and the help roll that frame and frame upper horizontal are arranged in order, and described grey cloth is exported still further below by after passing upward through above the second heating roller below the first heating roller after powder point coating roller above help roll;Described first heating roller, the second heating roller, gear synchronous linkage between powder point coating roller and help roll, wherein the second heating hot-rolling is passed through sprocket wheel A transmission by the second output gear case being arranged on power shaft.
Further, described needle plate guide rail is extended to front end, rolling station grey cloth input port by unreeling station grey cloth delivery outlet rear end, this needle plate guide rail is by the sprocket wheel B transmission being arranged on long axis direction two ends, wherein a sprocket wheel B is driven sprocket, and another sprocket wheel B is drive sprocket the output shaft transmission by the 3rd output gear case.
Further, described needle plate guide rail is provided with auxiliary transmission sprockets in the position of baking oven grey cloth entrance on drying and shaping station, and this auxiliary transmission sprockets is by the 4th output gear case Synchronous Transmission being arranged on power shaft.
It is an advantage of the current invention that:
(1) the drying and shaping powder point coating combined integral machine of the present invention, is connected by needle plate guide rail between each station, improves production efficiency, additionally, each station and needle plate guide rail realize synchronizing by line shaft mechanical transmission mechanism, it is ensured that work asynchronously between each station, improve the quality of lining cloth;
(2) the line shaft mechanical transmission mechanism of the present invention uses mechanically operated form; by a total power shaft and several output gear case being distributed on input line shaft; the output shaft of output gear case is connected with corresponding station; ensure that each station works asynchronously; this machine driving energy consumption is low, and precision is high, and after breakdown maintenance is shut down; need not the debugging of complexity, can start immediately to duty;
(3) present invention at powder point coating station, sintering station and drives one end of needle plate guide rail to be equipped with the output gear case of correspondence, the synchronous versions of three synchronism output points, simple in construction, and ensure that the powder point machine of powder point coating station, the support guipure of sintering station and needle plate guide rail synchronous working, improve the production efficiency of lining cloth;
(4) the powder point of the present invention is massacred the inhabitants of a captured city powder point machine on station, use the structure of four rollers, two heating rollers it were provided with before powder point coating roller, the temperature of grey cloth can be heated to 150-160 DEG C by twice heating roller, the powder being easy in rear road powder point coating roller is melted in rapidly on grey cloth, the most also arranges a help roll after powder point coating roller, the grey cloth after powder point coating can be cooled to 50 DEG C, powder point is set on grey cloth, improves the quality of product;
(5) needle plate guide rail one end of the present invention uses drive sprocket, and the other end uses driven sprocket, and drive sprocket is combined with driven sprocket, it is to avoid arrange multiple synchronism output point, the cost of saving;
(6) it is additionally provided with auxiliary driven sprocket on the needle plate guide rail of the present invention, in the case of needle plate guide rail is longer, needle plate guide rail can be supported, it is to avoid needle plate guide rail is bent by weight, it is ensured that needle plate guide rail flat transmission.
Accompanying drawing explanation
Fig. 1 is the front view of the present invention a kind of drying and shaping powder point coating combined integral machine.
Fig. 2 is the top view of the present invention a kind of drying and shaping powder point coating combined integral machine.
Fig. 3 is the structural representation of powder point machine in the present invention a kind of drying and shaping powder point coating combined integral machine.
Detailed description of the invention
As depicted in figs. 1 and 2, the invention discloses a kind of drying and shaping powder point coating combined integral machine, including set gradually unreel station put cloth holder 1, the baking oven 2 of drying and shaping station, the powder point machine 3 of powder point coating station, the sintering Electric heat oven 4 of station, the chill roll 5 of cooling station and the lap former 6 of rolling station, grey cloth is transmitted to each station, each station and needle plate guide rail 7 by a line shaft mechanical transmission mechanism realization synchronization successively by a needle plate guide rail 7 extended along station direction;Line shaft mechanical transmission mechanism includes a power shaft 8 extended along station direction, power shaft 8 is bonded by some input fulcrums head and the tail and passes through three output gear case synchronous axial system, three output gear cases respectively set gradually the first output gear case 9 driven on powder point coating station in powder point machine 3, drive the second output gear case 10 of support guipure 12 on sintering station, drive the 3rd output gear case 11 of needle plate guide rail 7 and be arranged on power shaft the 4th output gear case 21 driving auxiliary transmission sprockets, wherein the first output gear case 9 is equipped with driving motor 13, and each output gear case is respectively provided with an output to the output shaft of corresponding station, this output shaft can drive corresponding station to realize synchronous working.
In the present embodiment,
As shown in Figure 3, powder point machine 3 on powder point coating station, use the structure of four rollers, the first heating roller 15 and the second heating roller 16 it was provided with before powder point coating roller 14, the temperature of grey cloth can be heated to 150-160 DEG C by twice heating roller, it is simple to the powder in rear road powder point coating roller 14 is melted in rapidly on grey cloth;One help roll 17 is the most also set after powder point coating roller 14, the grey cloth after powder point coating can be cooled to 50 DEG C so that powder point is set on grey cloth, improves the quality of product;Grey cloth is exported still further below by after passing upward through above the second heating roller 16 below the first heating roller 15 after powder point coating roller 14 above help roll 17;First heating roller the 15, second heating roller 16, gear synchronous linkage between powder point coating roller 14 and help roll 17, wherein the second heating hot-rolling is passed through sprocket wheel A transmission by the second output gear case 10 being arranged on power shaft 8.
Needle plate guide rail 7 is extended to front end, rolling station grey cloth input port by unreeling station grey cloth delivery outlet rear end, its two ends are supported by upper pin machine 22, this needle plate guide rail 7 is by the sprocket wheel B transmission being arranged on long axis direction two ends, wherein a sprocket wheel B is driven sprocket 18, and another sprocket wheel B is drive sprocket 19 the output shaft transmission by the 3rd output gear case 11;Owing to needle plate guide rail 7 is longer, in order to avoid needle plate guide rail 7 is bent by weight, ensure needle plate guide rail 7 flat transmission, needle plate guide rail 7 is provided with auxiliary transmission sprockets 20 in the position of baking oven 2 grey cloth entrance on drying and shaping station, and this auxiliary transmission sprockets is by the 4th output gear case 21 Synchronous Transmission being arranged on power shaft 8.
Operation principle, grey cloth stretches after putting cloth holder to be spread and enters upper pin machine out and be fixed on needle plate guide rail, needle plate guide rail traction grey cloth is delivered to the baking oven of drying and shaping station successively, the powder point machine of powder point coating station, the sintering Electric heat oven of station, the lap former of the chill roll of cooling station and rolling station complete dryings, powder point coating, sinter, cool down and rolling work thus complete whole process, in work process, each station is by driving motor to drive power shaft to realize working asynchronously.
The ultimate principle of the present invention and principal character and advantages of the present invention have more than been shown and described.Skilled person will appreciate that of the industry; the present invention is not restricted to the described embodiments; the principle that the present invention is simply described described in above-described embodiment and description; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements both fall within scope of the claimed invention.Claimed scope is defined by appending claims and equivalent thereof.
Claims (4)
1. a drying and shaping powder point coating combined integral machine, it is characterized in that: include that set gradually unreels station, drying and shaping station, powder point coating station, sintering station, cooling station and rolling station, grey cloth is transmitted to each station successively by a needle plate guide rail extended along station direction, and described each station and needle plate guide rail are realized synchronizing by a line shaft mechanical transmission mechanism;Described line shaft mechanical transmission mechanism includes a power shaft extended along station direction, and described power shaft is bonded by some input fulcrums head and the tail and passes through several output gear case synchronous axial system, and in described several output gear cases, an output gear case is driven by motor;Described each output gear case is respectively provided with the output shaft of the most corresponding station of an output, and this output shaft drives corresponding station to realize working asynchronously;Described output gear case one has four, respectively sets gradually and drives the first output gear case of powder point machine on powder point coating station, drives the second output gear case of support guipure on sintering station, the 3rd output gear case of driving needle plate guide rail and be arranged on power shaft the 4th output gear case driving auxiliary transmission sprockets.
Drying and shaping powder point coating combined integral machine the most according to claim 1, it is characterized in that: on described powder point coating station, powder point machine includes the first heating roller, the second heating roller, powder point coating roller and the help roll that frame and frame upper horizontal are arranged in order, described grey cloth is exported still further below by after passing upward through above the second heating roller below the first heating roller after powder point coating roller above help roll;Described first heating roller, the second heating roller, gear synchronous linkage between powder point coating roller and help roll, wherein the second heating hot-rolling is passed through sprocket wheel A transmission by the second output gear case being arranged on power shaft.
Drying and shaping powder point coating combined integral machine the most according to claim 1, it is characterized in that: described needle plate guide rail is extended to front end, rolling station grey cloth input port by unreeling station grey cloth delivery outlet rear end, this needle plate guide rail is by the sprocket wheel B transmission being arranged on long axis direction two ends, wherein a sprocket wheel B is driven sprocket, and another sprocket wheel B is drive sprocket the output shaft transmission by the 3rd output gear case.
Drying and shaping powder point coating combined integral machine the most according to claim 3, it is characterized in that: described needle plate guide rail is provided with auxiliary transmission sprockets in the position of baking oven grey cloth entrance on drying and shaping station, and this auxiliary transmission sprockets is by the 4th output gear case Synchronous Transmission being arranged on power shaft.
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CN104738849B true CN104738849B (en) | 2016-08-03 |
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CN108819438A (en) * | 2018-08-15 | 2018-11-16 | 南通欣天水衬布有限公司 | A kind of two-sided composite integrated machine of sizing |
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US5340008A (en) * | 1990-03-02 | 1994-08-23 | Carl Schmale Gmbh & Co. Kg | Fabric conveyor system |
GB2340139A (en) * | 1998-07-31 | 2000-02-16 | Para S P A | Furnishing fabrics |
CN1625622A (en) * | 2002-12-20 | 2005-06-08 | A·蒙福尔茨纺织机械有限公司及两合公司 | Device for finishing denim woven fabric |
CN201354424Y (en) * | 2009-01-07 | 2009-12-02 | 启东市苏博针纺织有限公司 | Drying formation and powder point coating combined all-in-one machine, |
CN202913238U (en) * | 2012-11-30 | 2013-05-01 | 苏州纺织机械有限公司 | Felt finishing device of warp elastic textile |
CN203049276U (en) * | 2013-01-14 | 2013-07-10 | 江苏苏博印染有限公司 | Setting, calendering and coating all-in-one machine |
CN204467029U (en) * | 2015-01-27 | 2015-07-15 | 江苏苏博印染有限公司 | A kind of drying and shaping powder point coating combined integral machine |
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2015
- 2015-01-27 CN CN201510040151.4A patent/CN104738849B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US5340008A (en) * | 1990-03-02 | 1994-08-23 | Carl Schmale Gmbh & Co. Kg | Fabric conveyor system |
GB2340139A (en) * | 1998-07-31 | 2000-02-16 | Para S P A | Furnishing fabrics |
CN1625622A (en) * | 2002-12-20 | 2005-06-08 | A·蒙福尔茨纺织机械有限公司及两合公司 | Device for finishing denim woven fabric |
CN201354424Y (en) * | 2009-01-07 | 2009-12-02 | 启东市苏博针纺织有限公司 | Drying formation and powder point coating combined all-in-one machine, |
CN202913238U (en) * | 2012-11-30 | 2013-05-01 | 苏州纺织机械有限公司 | Felt finishing device of warp elastic textile |
CN203049276U (en) * | 2013-01-14 | 2013-07-10 | 江苏苏博印染有限公司 | Setting, calendering and coating all-in-one machine |
CN204467029U (en) * | 2015-01-27 | 2015-07-15 | 江苏苏博印染有限公司 | A kind of drying and shaping powder point coating combined integral machine |
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Effective date of registration: 20180822 Address after: 226000 No. 18 Jiangtian Road, Qidong hi tech Industrial Development Zone, Nantong, Jiangsu Patentee after: Nantong Xin Tianshui interlining Co., Ltd. Address before: 226000 Binjiang Road, Binjiang Chemical Industrial Park, Nantong, Jiangsu 68 Patentee before: Jiangsu Su Bo prints and dyes Co., Ltd |