accompanying drawing is sketched
Fig. 1 display is from the HTHS of the data in the table 2 in embodiment 2 and 3: the diagram of kinematic viscosity ratio.
general introduction
In in of example embodiment, lubricating composition comprises: (A) uses the esterified copolymer of primary alconol (straight chain or branching) esterification, it comprises the unit (A1) of derived from ethylene base monomer and the unit (A2) of derived from carboxylic acid monomer, wherein vinyl monomer comprises vinyl aliphatic monomers, and carboxylic acid monomer comprises ethylenically unsaturated carboxylic acids and derivative thereof; (B) elastoprene multipolymer, it comprises at least one first segment (B1) derived from conjugate diene monomer and second segment (B2) of at least one derived from ethylene base aromatic monomer.In lubricating composition, the ratio (B:A) of elastoprene multipolymer and esterified copolymer is 0.01-0.9 by weight.
On the other hand, the method preparing lubricating composition comprises and (A) esterified copolymer is had the oil of lubricant viscosity with (B) elastoprene multipolymer, (C) and (D) chooses any one kind of them or other performance additive multiple mixes.Esterified copolymer comprises the unit (A1) of derived from ethylene base monomer and the unit (A2) of derived from carboxylic acid monomer.Vinyl monomer comprises vinyl aliphatic monomers.Carboxylic acid monomer comprises the ethylenically unsaturated carboxylic acids or derivatives thereof with primary alconol (straight chain or branching) esterification.Elastoprene multipolymer comprises at least one first segment (B1) derived from conjugate diene monomer and second segment (B2) of at least one derived from ethylene base aromatic monomer.In lubricating composition, the weight ratio (B:A) of elastoprene multipolymer and esterified copolymer is 0.01-0.9.
describe in detail
For measuring the method for the viscosity index (VI) of lubricating composition according to ASTM D2270, " calculated the standard practices of viscosity index by the kinematic viscosity at 40 and 100 DEG C ", ASTMInternational, West Conshohocken, institute's sequencer program in PA, DOI:10.1520/D2270-10E01.
Kinematic viscosity (KV) is according to ASTM D445.KV can be expressed as KV_100 or KV_40 (KV refers to kinematic viscosity, and 100 or 40 refer to measure oil viscosity time centigradetemperature).Unless otherwise noted, KV value is measured by the method and with centistoke (cSt) report.1cSt=1mm
2/s。
Measure the method for high temperature high shear (HTHS) viscosity of lubricating composition according to program ASTMD4683-10, " at 150 DEG C, measured the standard test methods of the viscosity of new and useless engine oil under high shear rate and high temperature by TAPERED Bearing SIMULATOR viscometer ", ASTM International, West Conshohocken, PA.This test method uses the viscometer determining oil of the rotor with slight taper and the stator being called TAPERED Bearing SIMULATOR (TBS) viscometer at 150 DEG C and 1.010
6s
-1under viscosity.Unless otherwise noted, HTHS is measured by the method and with centipoise (cP) report.1 centipoise=1mPa-second.
For some application, lubricating composition has the kinematic viscosity (KV_100) reaching 2.6-3.6: HTHS ratio.
Viscosity at low temperatures can use as ASTM method D5293-10, " use the standard test methods of the apparent viscosity of engine oil at-5 to-35 DEG C of cold cranking simulator ", DOI:10.1520/D5293-10ASTM International, West Conshohocken, cold cranking simulator described in PA (CCS) experimental measurement.For SAE 0W oil, according to SAE J300, lubricating composition must have be determined at-35 DEG C according to the method at be less than the CCS viscosity of 6200cP.
Contriver finds that the combination of esterified copolymer and elastoprene may be provided in HTHS, the KV, shear stability, the viscosity index that can accept or improve that are supplied to lubricant and can accept or improve and controls and the synergy of at least one in the low temperature viscosity that can accept or improve (or at least two kinds, or all) aspect.
Therefore, exemplary engine oil lubrication composition comprises (A) esterified copolymer, and (B) elastoprene multipolymer and (C) have the oil of lubricant viscosity.Preparation esterified copolymer (A) is with the ratio of the high temperature/high shear rate (HTHS) Yu kinematic viscosity (KV) that are supplied to lubricating combination object height.Elastoprene multipolymer comprises the monomer of monomer derived from conjugate diene monomer and derived from ethylene base aromatic monomer.Gained lubricating composition can provide the abrasion protection of improvement, provides harmonic motion viscosity to improve fuel efficiency simultaneously.
Example lubricating composition is used as oil engine, such as, engine oil in motor car engine.In one embodiment, lubricating composition is used as crankcase lubricant.Crankcase lubricant be usually located at engine for wherein oil pan crankcase below and turning oil returns the oil of the general lubrication in the oil engine of there.
In lubricating composition, elastoprene multipolymer (B) represents can be such as 0.01-0.9 or 0.2-0.85 by weight with the ratio (B:A) of example viscosity modifier (esterified copolymer) (A), or 0.3-0.8, or at least 0.4.
Example lubricating composition can comprise 0.1-50 % by weight, or 1.0-20 % by weight, or 1.5-10 % by weight example viscosity modifier (A), such as, be less than 5 % by weight viscosity modifiers.
Example lubricating composition can comprise 0.1-10 % by weight, or 0.2-5 % by weight, such as 0.5-1.5 % by weight elastoprene multipolymer (B).
On the other hand, according to the lubricating composition of example embodiment by (A) viscosity modifier being had the oil (it can be described as base oil in this article) of lubricant viscosity with (B) elastoprene multipolymer, (C) and (D) chooses any one kind of them or other performance additive multiple mixes and formed.
On the other hand, according to the lubricant concentrate of example embodiment by by (A) viscosity modifier and (B) elastoprene multipolymer, (C) optionally than less amount in lubricating composition the oil with lubricant viscosity and (D) chooses any one kind of them or other performance additive multiple mixes and formed.
In the another aspect of example embodiment, the purposes of lubricating composition described herein in oil engine comprises and is supplied to engine lubrication composition.
In the another aspect of example embodiment, be supplied to the shear stability that lubricating composition can accept or improve, the viscosity index that can accept or improve controls, at least one in the oxidation control that can accept or improve and the low temperature viscosity that can accept or improve (or at least two kinds, or method all) comprises with such as 0.01-0.9 or 0.2-0.85 by weight, or 0.3-0.8, or elastoprene multipolymer in the lubricating composition of at least 0.4: example viscosity modifier ratio of component (B:A) provides esterified copolymer (A) and elastoprene multipolymer (B) to lubricating composition.At least one in the low temperature viscosity that this is supplied to shear stability that lubricating composition can accept or improve, the viscosity index that can accept or improve controls, can accept or improve and the oxidation control that can accept or improve (or at least two kinds, or all).
i. viscosity modifier (A)
Example viscosity modifier is esterified copolymer.Example esterified copolymer (A) described herein comprises the polymer backbone of the unit (A2) of unit (A1) containing derived from ethylene base monomer and derived from carboxylic acid monomer, and described carboxylic acid monomer can be ethylenically unsaturated carboxylic acids and derivative thereof.Vinyl monomer can be selected from polymerizable aromatics and aliphatic vinyl monomer.Example aliphatic vinyl monomer comprises alpha-olefin.Such as, illustrative copolymer can comprise derived from 1-dodecylene and the maleic anhydride polymer backbone as carboxylic acid monomer.
In illustrative copolymer, skeleton major part (in such as skeleton at least 60%, or at least 70%, or at least 80%, or at least 90%, or at least 95%, such as 70-95% and at the most 100% unit) derived from ethylene base monomer and carboxylic acid monomer.Side base can be grafted on skeleton.Carboxylic monomer unit on skeleton can for esterification and/or amidation/imidization.
Generally speaking, polymer backbone can be alternating structure, and each carboxylic acid is separated by least one derived from ethylene base monomer such as the unit of alpha-olefin and next carboxylic acid thus.Example esterified copolymer can have at least 20 or at least 100 unit derived from these monomers in its skeleton.In one embodiment, the skeletal chain derived from the monomeric unit of selected monomer has no more than 10,000 this kind of monomeric unit, or no more than 1000 this kind of monomeric units.
Multipolymer medium vinyl monomeric unit (A1) can be such as 1:3-3:1 or 1:2-2:1 with the mol ratio of carboxylic monomer unit (A2), or 0.6:1-1:1.In one embodiment, the mol ratio in multipolymer is about 0.7:1-1:1.1.But, be to be understood that the mol ratio for the preparation of multipolymer may be different from those in multipolymer.
Copolymer skeleton optionally comprises the unit derived from being different from vinyl monomer disclosed herein (A1) and carboxylic acid monomer (A2).Such as, skeleton can comprise derived from one or more can with the unit of one or both monomers be polymerized in vinyl monomer and carboxylic acid monomer as acrylate or methacrylic ester.In one embodiment, derived from no more than 30 % by mole or no more than 20 % by mole or no more than 10 % by mole of monomer derived units in the unit formation multipolymer of these other monomers.Such as, in skeleton, the unit of 1-5% can be formed by these other monomers.
Example esterified copolymer comprises ester side base further, described ester side base such as by by the carboxylic acid primary alconol of multipolymer, such as, one or more esterifications in straight chain alcohol and branching alcohol, ring-type or acyclic alcohol or its combination and being formed.
Example esterified copolymer can comprise nitrogen-containing group (such as amino, amide group and/or imide) further or contain nitrogen salt.
In one embodiment, ester group and nitrogen-containing group (such as amino, amide group and/or imide) are enough to be supplied to esterified copolymer 0.01 % by weight to 1.5 % by weight (or 0.02 % by weight to 0.75 % by weight, or 0.04 % by weight to 0.25 % by weight) nitrogen.
Weight-average molecular weight (M as used herein
w) by gel permeation chromatography (GPC), also referred to as size exclusion chromatography, use polystyrene standard to measure.Usually, the final esterified copolymer that weight-average molecular weight is reacted at optional and nitrogenous compound is measured.Before esterification, the M of exemplary polymers
wcan be 3000-50,000, or 5000-30,000, or 5000-25,000, or 10,000-17,000.Before esterification, the Mw of exemplary polymers also can be about 5000-10,000, or 12,000-18,000, or 9000-15,000, or 15,000-20,000, or 8000-21,000, in one embodiment, can be at least 10,000.After in esterification, also optional and nitrogenous compound reacts, the M of example esterified polymer
wcan be 5000-50,000, in one embodiment, can be 5000-35,000.
a. the vinyl monomer unit of viscosity modifier
Esterified copolymer (A) comprises the vinyl monomer unit (A1) of at least one in derived from ethylene base aromatic monomer or vinyl aliphatic monomers.In one embodiment, vinyl monomer unit at least comprises the unit of derived from ethylene base aliphatic monomers.
When all existing, the arrangement of skeleton medium vinyl monomeric unit can for roughly random and depend on the ratio of two kinds of vinyl monomers.
Example vinyl aliphatic monomers is polymerizable aliphatic monomers, specifically, by vinyl (-CH=CH
2) aliphatic cpd that replace.The example of vinyl aliphatic monomers comprises and is selected from C
6-C
30alpha-olefin is as C
8-C
20alpha-olefin, or C
10-C
18alpha-olefin or C
10-C
14the alpha-olefin of alpha-olefin.Alpha-olefin can be straight chain or branching.The example of suitable linear alpha-olefin comprises 1-decene, 1-undecylene, 1-dodecylene, 1-tridecylene, tetradecene, 1-15 carbene, cetene, 1-heptadecene, 1-vaccenic acid and composition thereof.The example of useful vinyl aliphatic monomers is 1-dodecylene.In one embodiment, vinyl aliphatic monomers is hydrocarbon and does not comprise heteroatoms, such as O, N or S.In one embodiment, vinyl aliphatic monomers is alpha-olefin.
If present, example vi-ny l aromatic monomers is polymerizable aromatic monomer, specifically, with vinyl (-CH=CH
2) aromatic substance that replaces.
Suitable vi-ny l aromatic monomers is correspond to those of formula I:
Formula I
Wherein R
1and R
2represent hydrogen atom independently, there is alkyl or the Halogen group elements of 1-4 carbon atom.Vi-ny l aromatic monomers can be selected from ring-alkylated styrenes nuclearalkylstyrenes on vinylbenzene, alpha-alkyl phenylethylene, ring), chloro-styrene, dichlorostyrene, vinyl naphthalene and these mixture.Specific examples comprises vinylbenzene, alpha-methyl styrene, α-ethyl styrene, α-isopropyl styrene, p-t-butyl styrene, on ring, ring-alkylated styrenes is as o-vinyl toluene, m-vinyl toluene, p-methylstyrene, o-methyl-alpha-methyl, m-methyl-alpha-methyl, p-methyl-alpha-methyl, m-sec.-propyl-alpha-methyl styrene, p-sec.-propyl-alpha-methyl styrene, m-isopropyl styrene, p-isopropyl styrene, vinyl naphthalene and composition thereof.
In example embodiment, the vinyl monomer unit of most of A1 (vinyl monomer unit of at least 50% or at least 80%, or at least 90%, or the vinyl monomer unit of 100%) derived from ethylene base aliphatic monomers.
b. the carboxylic acid of viscosity modifier
Can be single-or dicarboxylic acid or its acid anhydride for the formation of the example ethylenically unsaturated carboxylic acids in the carboxylic acid (A2) of example esterified copolymer (A) and derivative thereof, or can all esterifications, partial esterification other derivative, or its mixture.When partial esterification, other functional group can comprise acid, salt or its mixture.Suitable salt comprises basic metal, alkaline-earth metal and composition thereof.Salt can comprise lithium, sodium, potassium, magnesium, calcium or its mixture.
Can be used for the unsaturated α of example formed in the carboxylic acid of multipolymer, β-ethylenically unsaturated carboxylic acids or derivatives thereof comprises vinylformic acid, methyl acrylate, methacrylic acid, toxilic acid, fumaric acid, methylene-succinic acid, alpha-methylene pentanedioic acid and acid anhydride thereof and mixture, and replaces Equivalent.Suitable example for the formation of the monomer of carboxylic acid comprises itaconic anhydride, maleic anhydride, methyl maleic anhydride, ethylmaleic anhydride, dimethyl maleic anhydride and composition thereof.In one embodiment, carboxylic acid comprises the unit derived from maleic anhydride or derivatives thereof.
In example unsaturated carboxylic acid or derivatives thereof, carbon-to-carbon double bond is usually at the α relative at least one carboxyl functional group (such as at methylene-succinic acid, its acid anhydride or ester), on β-position, can relative to α, the α of two carboxyl functional groups (such as when Malaysia acid or anhydride, fumaric acid or its ester) of β-dicarboxylic acid, its acid anhydride or ester, on β-position.In one embodiment, the carboxyl-functional of these compounds is by 4 carbon atoms at the most, and such as 2 carbon atoms separate.
Other proper monomer for the formation of the carboxylic monomer unit of example esterified copolymer is described in the open No.20090305923 of the U.S..
c. for the alcohol of carboxylic acid esterification
The carboxylic acid of example esterified copolymer (A) can use all or part of esterification of primary alconol.Ester group is usually by making carboxy-containing copolymer and alcohol react and be formed, but in some embodiments, especially for lower alkyl esters, ester group can be incorporated to by for the preparation of the one in the monomer of multipolymer.
The primary alconol be applicable to herein can comprise 1-150 carbon atom, or 4-50,2-20, or 8-20 (such as 4-20, or 4-16, or 8-12 carbon atom).Primary alconol can be straight chain or can in α-or β-or more branching, ring-type or acyclic or its combination on higher position.In one embodiment, the mixture of straight chain and branching alcohol is for the formation of in esterified copolymer described herein.In an example embodiment, in multipolymer, the carboxylic acid of at least 0.1% is used in β-or the more alcohol esterification of branching on higher position.
In one embodiment, based on the total mole number 10,20 of carboxyl in multipolymer or 30 to 100 % by mole, or 30-70 % by mole comprises in alkyl the ester group (namely derivative at the alcohol of ester or alkoxy portion in) with 12-19 carbon atom, with the total mole number 70 or 80 based on carboxyl in esterified copolymer to 0 % by mole, or 80-30 % by mole comprises in alcohol moiety the ester group with 8-10 carbon atom.In one embodiment, there is in the alcohol moiety that ester comprises based on the mole number at least 45 % by mole of carboxyl in esterified copolymer the ester group of 12-18 carbon atom.In an optional embodiment, esterified copolymer has the ester group in the alcohol moiety based on total mole number 20 % by mole or 0-5% or 1-2% at the most of carboxyl in multipolymer with 1-6 carbon atom.In one embodiment, composition is not substantially containing the ester group comprising 3-7 carbon atom.
In one embodiment, 0.1-99.89 (or 1-90, or 2-50, or 2.5-20, or 5-15) esterified carboxy acid's unit of % is used in β-or the more primary alconol esterification of branching on higher position, 0.1-99.89 (or 1-90, or 2-50, or 2.5-20, or 5-15) esterified carboxy acid's unit straight chain alcohol of % or alpha-branched alcohol esterification, and 0.01-10% (or 0.1-20%, or 0.02-7.5%, or 0.1-5%, or 0.1 to being less than 2%) carboxylic acid there is at least one nitrogen-containing group, such as mentioned below amino-, amido-and/or acylimino group.As an example, the 5-15% carboxylic acid of multipolymer is used in β-or the more primary alconol esterification of branching on higher position, the carboxylic acid straight chain alcohol of 0.1-95% or alpha-branched alcohol esterification, and 0.1 has at least one nitrogen-containing group to the carboxylic acid being less than 2%.
The example of useful primary alconol comprises butanols, enanthol, octanol, 2-Ethylhexyl Alcohol, decyl alcohol, lauryl alcohol, tridecanol, tetradecyl alcohol, pentadecanol, hexadecanol, heptadecyl alcohol, stearyl alcohol and combination thereof.
Other example primary alconol comprises commercially available alcohol mixture.These comprise oxo alcohol, and it can comprise the various mixtures of the alcohol such as with 8-24 carbon atom.In various commercially available alcohol used herein, one comprises 8-10 carbon atom, and another kind comprises 12-18 aliphatic carbon atom.Alcohol in mixture can comprise in such as octanol, decyl alcohol, lauryl alcohol, tetradecyl alcohol, pentadecanol and stearyl alcohol one or more.Several suitable source of these alcohol mixtures are with title
alcohol (Shell Oil Company, Houston, Tex.) and title
the technical grade alcohol that alcohol (Sasol, Westlake, La.) is sold, and derived from animal and plant fat and such as by the fatty alcohol that Henkel, Sasol and Emery are commercially available.
Tertiary alkanolamine, namely N, N-bis--(low alkyl group) amino-alkane hydramine be other alcohol that can be used for preparing esterified copolymer.Example comprises N, N-dimethylethanolamine, N, N-diethylethanolamine, 5-diethylamino-2-amylalcohol and combination thereof.
β-or more on higher position the example primary alconol of branching can comprise Guerbet alcohol.The method preparing Guerbet alcohol is disclosed in U.S. Patent No. 4,767, (walks to the 6th hurdle the 32nd row see the 5th hurdle the 39th) in 815.
In one embodiment, β-or more on higher position the primary alconol of branching can be used for providing () such as formula II
wthe side base of interior expression:
Formula II
Wherein:
(BB) be the copolymer skeleton of derived from carboxylic acid monomeric unit and vinyl monomer unit, namely do not wrap carboxylic carbon skeleton;
X is such functional group, and namely its (i) comprises carbon and at least one oxygen or nitrogen-atoms, or (ii) is for having the alkylidene group (-CH usually of 1-5 carbon atom
2-), it connects copolymer skeleton and ()
yinterior contained branched hydrocarbyl radical; W is the side radix order be connected on copolymer skeleton, and it can be 2-2000, or 2-500, or 5-250;
Y is 0,1,2 or 3, and condition is in the side base of at least 1 % by mole, and y is not 0; And condition is when y is 0, X is combined on end group in the valent mode being enough to meet X, wherein end group be selected from hydrogen, alkyl, aryl, metal (usually ester reaction in and period introduce.Suitable metal comprises calcium, magnesium, barium, zinc, sodium, potassium or lithium) or ammonium cation and composition thereof;
P is the integer of 1-15 (or 1-8, or 1-4);
R
3and R
4be straight chain or branched hydrocarbyl radical independently, and be present in R
3and R
4in total combination carbonatoms be at least 12 (or at least 16, or at least 18 or at least 20).
In different embodiments, the multipolymer with side base can comprise 0.10-100%, or 0.5-20%, or 0.75-10% by () of formula II
ythe branched hydrocarbyl radical that interior group represents, is expressed as the % of side base sum.The side base of formula II also can be used for defining as above by phrase " at β-or the more primary alconol of branching on higher position " the ester group that defines.
In different embodiments ,-CO can be comprised by the functional group of the X definition in above formula II
2-,-C (O) N=or-(CH
2)
v-at least one, wherein v is 1-20, or 1-10, or the integer of 1-2.
In one embodiment, X derived from alpha, β-ethylenically unsaturated dicarboxylic or derivatives thereof.The example of suitable carboxylic or derivatives thereof can comprise maleic anhydride, toxilic acid, (methyl) vinylformic acid, itaconic anhydride or methylene-succinic acid.In one embodiment, ethylenically unsaturated carboxylic acids or derivatives thereof can be at least one in maleic anhydride or toxilic acid.
In one embodiment, X is different from alkylidene group, and it connects copolymer skeleton and branched hydrocarbyl radical.
In different embodiments, side base can be esterification, amidation or imidization functional group.
R in formula II
3and R
4the example of proper group comprise: comprise C
15-16the alkyl of polymethylene, such as 2-C
1-15alkyl-hexadecyl (such as 2-octyl group hexadecyl) and 2-alkyl-octadecyl (such as 2-ethyl octadecyl, 2-tetradecyl-octadecyl and 2-cetostearyl); Comprise C
13-14the alkyl of polymethylene, such as 1-C
1-15alkyl-tetradecyl (such as 2-hexyl tetradecyl, 2-decyl tetradecyl and 2-undecyl tridecyl) and 2-C
1-15alkyl-hexadecyl (such as 2-ethyl-hexadecyl and 2-dodecyl hexadecyl); Comprise C
10-12the alkyl of polymethylene, such as 2-C
1-15alkyl-dodecyl (such as 2-octyldodecyl) and 2-C
1-15alkyl-dodecyl (2-hexyl dodecyl and 2-octyldodecyl), 2-C
1-15alkyl-tetradecyl (such as 2-hexyl tetradecyl and 2-decyl tetradecyl); Comprise C
6-9the alkyl of polymethylene, such as 2-C
1-15alkyl-decyl (such as 2-octyl-decyl) and 2,4-bis--C
1-15alkyl-decyl (such as 2-ethyl-4-butyl-decyl); Comprise C
1-5the alkyl of polymethylene, such as 2-(3-methylhexyl)-7-methyl-decyl and 2-(Isosorbide-5-Nitrae, 4-trimethyl butyl)-5,7,7-trimethyl-octyl; With the mixture of two or more branched-alkyls, such as, be equivalent to propylene oligomer (sexamer to ten one polymers), ethylene/propene (mol ratio 16:1-1:11) oligopolymer, isobutylene oligomer (from pentamer to octamer) and C
5-17the alkyl residue of the oxo alcohol of alpha-olefin low polymers (from dipolymer to sexamer).
Side base in formula II can comprise 12-60, or 14-50, or 16-40, or 18-40, or the R of 20-36
3and R
4on total combination carbonatoms.
R
3and R
45-25 can be comprised individually separately, or 8-32, or 10-18 methylene carbon.In one embodiment, each R
3and R
4carbonatoms on group can be 10-24.
In different embodiments, at β-or the more primary alconol of branching (or at least 16, or at least 18 or at least 20) individual carbon atom that can have at least 12 on higher position.The number of carbon atom can be at least 12-60 or at least 16-30.
Suitable β-or more on higher position the example of the primary alconol of branching comprise 2-Ethylhexyl Alcohol, 2-butyl octanol, 2-hexyl decyl alcohol, 2-octyl dodecanol, 2-decyl tetradecyl alcohol and composition thereof.
d. the nitrogen-containing group of viscosity modifier
Example esterified copolymer (A) comprises nitrogen-containing group, such as amino-, amido-and/or acylimino group.Nitrogen-containing group can derived from can during copolymerization, or by reacting with containing nitrogen reactant such as amine the nitrogenous compound be incorporated to form salt, acid amides, imide or its mixture with carboxylic acid.
The example of the suitable nitrogenous compound that can be incorporated in multipolymer comprises N, N-DMAA, N-vinyl carboxamide is as N-vinyl-methane amide, N-vinyl acetamide, N-vinyl propionic acid amide, N-vinyl hydroxy ethanamide, vinyl pyridine, N-vinyl imidazole, NVP, N-caprolactam, acrylate, dimethylaminoethyl methacrylate, dimethylaminobutylacrylamide, dimethylamine propyl ester, dimethylaminopropylacryl acid amides, dimethylaminopropyl Methacrylamide, dimethylaminoethylacrylamide and composition thereof.
Multipolymer can comprise and can react with esterified copolymer skeleton, is generally used for the nitrogen-containing group of end-capped copolymer skeleton.End-blocking can produce the multipolymer with ester, acid amides, imide and/or amine groups.
Nitrogen-containing group can derived from uncle or secondary amine, such as aliphatic amine, aromatic amine, aliphatic polyamines, aromatic polyamine, poly-aromatic polyamine or its combination.
In one embodiment, nitrogen-containing group can derived from aliphatic amine, such as C
1-C
30or C
1-C
24aliphatic amine.It can be the aliphatic monoamine of straight chain or ring-type and diamines that the example of Suitable aliphatic amine comprises.The example of appropriate primary comprises methylamine, ethamine, propylamine, butylamine, amylamine, hexylamine, heptyl amice, octylame, decyl amine, lauryl amine, tetradecylamine, hexadecylamine, octadecylamine, oleyl amine, dimethylaminopropyl amine, diethyl amino propyl amine, dibutylamino propyl group amine, dimethyl aminoethyl amine, diethylamino ethylamine and Dibutylaminoethyl amine.The example of suitable secondary amine comprises dimethyl amine, diethylamide, dipropyl amine, dibutylamine, diamylamine, dihexylamine, two heptyl amices, methyl ethyl-amine, ethyl butyl amine, diethylhexylamine and ethyl amylamine.Secondary amine can be cyclammonium, such as aminoethylmorpholine, amino propyl morpholine, 1-(2-amino-ethyl) pyrrolidone, piperidines, 1-(2-amino-ethyl) piperidines, piperazine and morpholine.The example of Suitable aliphatic polyamines comprises tetren, penten, diethylenetriamine, Triethylenetetramine (TETA) and polymine.
In another embodiment, nitrogen-containing group can derived from the amine of aromatics.Aromatic amine comprises can by general structure NH
2-Ar or T-NH-Ar represent those, wherein T can be alkyl or aromatics, and Ar is aromatic group, comprises nitrogenous aromatic group, and Ar group comprises any one in following structure:
And multiple non-condensation or connect aromatic ring.In these and dependency structure, R
5, R
6and R
7can be independently selected from, together with other group disclosed herein ,-H ,-C
1-18alkyl, nitro ,-NH-Ar ,-N=N-Ar ,-NH-CO-Ar ,-OOC-Ar ,-OOC-C
1-18alkyl ,-COO-C
1-18alkyl ,-OH ,-O-(CH
2cH
2-O)
nc
1-18alkyl and-O-(CH
2cH
2o)
nar (wherein n is 0-10).
The carbon atom that example aromatic amine comprises wherein aromatic ring structure is connected directly between those amine on amino nitrogen.Aromatic amine can be monoamine or polyamines.Aromatic ring can be monokaryon aromatic ring (namely derived from the aromatic ring of benzene), but can comprise fused aromatic rings, especially derived from those of naphthalene.The example of aromatic amine comprises aniline, N-alkyl benzene amine is as methylphenylamine and N-butylaniline, two-(p-aminomethyl phenyl) amine, 4-ADPA, N, N-dimethyl phenylene diamine, naphthylamines, 4-(4-nitrophenylazo) aniline (DISPERSE ORANGE 30 200 3), sulphamethazine (sulfamethazine), 4-phenoxybenzamine, 3-N-methyl-p-nitroaniline, 4-aminoacetanilide (4-aminoacetanilide, N-(4-aminophenyl) ethanamide)), 4-amino-2-hydroxy-benzoic acid phenylester (Whitfield's ointment phenyl amino ester), N-(4-methanesulfonylamino-phenyl)-benzamide, various benzylamine is as 2, 5-dimethoxybenzylamine, 4-phenylazo-aniline (4-phenylazoaniline), and these combination and replace variant.Other example comprises p-anisidine, p-dodecyl polyaniline, cyclohexyl replacement naphthylamines and thienyl substituted aniline.The example of other suitable aromatic amine comprise amino replace aromatic substance and wherein amine nitrogen be the amine of a part for aromatic ring, such as 3-quinolylamine, 5-quinolylamine and 8-quinolylamine.Also comprise aromatic amine, such as 2-aminobenzimidazole, it comprises the secondary amino group be connected directly between on aromatic ring and the primary amino be connected on imidazole ring.Other amine comprises N-(4-aniiinophenyl)-3-amino-butanamide and 3-aminopropylimidazol and 2,5-dimethoxybenzylamine.
Other aromatic amine and related compound are disclosed in U.S. Patent No. 6,107,257 and 6, and 107, in 258.These example comprises aminocarbazole, benzoglyoxaline (benzoimidazoles), amino indole, amino-pyrroles, amino-indazole quinoline ketone (amino-indazolinone), aminopyrimidine, mercapto-triazole, amino thiodiphenylamine, aminopyridine, Aminopyrazine, aminopyrimidine, pyridine, pyrazine, pyrimidine, chiral lactones, aminothio thiadiazoles and amino benzotriazole.Other suitable amine comprises 3-amino-N-(4-aniiinophenyl)-N-butanamide and N-(4-aniiinophenyl)-3-{ (3-aminopropyl)-(Cocoalkyl) is amino } butyramide (N-(4-anilinophenyl)-3-{ (3-aminopropyl)-(cocoalkyl) amino}butanamide).Other aromatic amine spendable comprises the various aromatic amine dyestuff intermediates comprising the multiple aromatic rings connected by such as amide structure.Example comprises the material of following general structure:
And isomer variant, wherein R
8and R
9be alkyl or alkoxyl group, such as methyl, methoxy or ethoxy independently.
In one case, R
8and R
9be all-OCH
3, and this material is called hard Fast Blue RR [CAS#6268-05-9].In another case, R
9for-OCH
3and R
8for-CH
3, this material is called FastViolet B [99-21-8].Work as R
8and R
9when being all oxyethyl group, this material is called firm blue BB [120-00-3].U.S. Patent No. 5,744,429 disclose for other aromatic amine compound herein, particularly aminoalkyl group thiodiphenylamine.N-aromatic substituted acid amide compound, the open No.20030030033 those disclosed of the such as U.S. also can be used for herein.It is the substituting group on aromatic carboxylic acid compounci that suitable aromatic amine comprises wherein amine nitrogen, and the nitrogen namely in aromatic ring is not sp
2those of hydridization.
Aromatic amine can have can with the N-H group containing the base condensation of carbonyl side.Some aromatic amine is typically used as antioxidant.These example is alkylated diphenylamine, such as nonyl diphenylamine and dinonyldiphenylamine.With regard to these materials can with the degree of the carboxylic acid functional condensation of polymer chain with regard to, they are also applicable to herein.But, think that two aromatic groups be connected on amine nitrogen reduce its reactivity.Therefore, suitable amine comprises and has uncle nitrogen-atoms (-NH
2) or wherein in hydrocarbyl substituent one be that this kind of aromatic amine is 4-phenylazo-aniline, 4-ADPA (ADPA), 2-aminobenzimidazole and N, N-dimethyl phenylene diamine compared with those of the secondary nitrogen-atoms of short-chain alkyl, such as methyl.Except dispersion force and other performance, some in these and other aromatic amine also can give multipolymer antioxidant properties.
In one embodiment, the amine component of multipolymer comprise further have at least two can with the amine of the N-H group of the carboxylic acid functional condensation of multipolymer.This material is hereinafter referred to as " connection amine ", because the multipolymer that it can be used for two kinds comprise carboxylic acid functional links together.Observe the performance that higher molecular weight material can provide improvement, and this is a kind of method of the molecular weight improving material.Connecting amine can be aliphatic amine or aromatic amine; If it is aromatic amine, then think that it is except above-mentioned aromatic amine and is different from the element of above-mentioned aromatic amine, its usually have only one can condensation or reactive NH group to avoid the excessively crosslinked of polymer chain.The example of this kind of connection amine comprises the aromatic amine with 3 or more aromatic rings, such as formaldehyde coupling ADPA or WO2011146692, the LubrizolCorporation, and on November 24th, 2011 is open, the such as aromatic amine of similar type disclosed in the-section.Other example connecting amine can comprise quadrol, phenylenediamine and 2,4 di amino toluene; Other comprise propylene diamine, hexamethylene-diamine and other, α-ω-polymethylene diamines.If wanted, the amount of the reactive functional groups on this kind of connection amine is by reducing as Hydrocarbyl-substituted succinic anhydride reaction with the capped material being less than stoichiometry.
In one embodiment, amine comprise can with the nitrogenous compound of copolymer skeleton direct reaction.The example of suitable amine comprises the p-pentanoic of N-, 4-aniiinophenyl Methacrylamide, 4-anilinophenyl maleimide, 4-anilinophenyl itaconamide, the acrylate of 4-hydroxy diphenylamine and methacrylic ester, and the reaction product of p-aminodiphenylamine or p-alkylamino pentanoic and glycidyl methacrylate.
In one embodiment, illustrative copolymer provides oxidation control.Usually, the multipolymer with oxidation control comprises the amine-containing compound that is incorporated to as the residue of morpholine, pyrrolidone, imidazolone, amino amides (such as ethanamide), Beta-alanine alkyl ester and composition thereof.The example of suitable nitrogenous compound comprises 3-morpholine-4-base-propylamine, 3-morpholine-4-base-ethylamine, Beta-alanine alkyl ester (usual alkyl ester has 1-30, or 6-20 carbon atom) or its mixture.
In one embodiment, the compound based on imidazolone, cyclic carbamate or pyrrolidone can derived from the compound of following general structure:
Wherein:
X=-OH or NH
2;
Hy " be hydrogen or alkyl (usual alkyl, or C
1-4, or C
2alkyl);
Hy is alkylene (usual alkylidene group, or C
1-4, or C
2alkylidene group);
Q=>NH, >NR, >CH
2, >CHR, >CR
2or-O-(usual >NH or >NR), and R is C
1-4alkyl.
In one embodiment, imidazolone (imidazolidinone) comprises 1-(2-amino-ethyl)-imidazolidin-2-one (1-(2-amino-ethyl)-imidazolidin-2-one, also can be described as aminoethylene urea), 1-(3-amino-propyl)-imidazolidin-2-one (1-(3-amino-propyl)-imidazolidin-2-one), 1-(2-hydroxyethyl)-imidazolidin-2-one (1-(2-hydroxy-ethyl)-imidazolidin-2-one), 1-(3-amino-propyl) pyrrolidin-2-one (1-(3-amino-propyl)-pyrrolidin-2-one), 1-(3-amino-ethyl)-pyrrolidin-2-one (1-(3-amino-ethyl)-pyrrolidin-2-one) or its mixture.
In one embodiment, acid amides can be represented by following general structure:
Wherein:
Hy is alkylene (usual alkylidene group, or C
1-4, or C
2alkylidene group); And
Hy ' is alkyl (usual alkyl, or C
1-4, or methyl).
The example of suitable acid amides comprises N-(2-amino-ethyl)-ethanamide or N-(2-amino-propyl)-ethanamide.
In one embodiment, Beta-alanine alkyl ester can be represented by following general structure:
Wherein:
R
10for having the alkyl of 1-30 or 6-20 carbon atom.
The example of suitable Beta-alanine alkyl ester comprises Beta-alanine monooctyl ester, Beta-alanine ester in the last of the ten Heavenly stems, Beta-alanine 2-ethylhexyl, Beta-alanine dodecyl ester, Beta-alanine tetradecyl ester or Beta-alanine cetyl ester.
In one embodiment, multipolymer can react with amine, and described amine is selected from 1-(2-amino-ethyl)-imidazolidin-2-one, 4-(3-aminopropyl) morpholine, 3-(dimethylamino)-1-propylamine, N-Phenyl-p-phenylenediamine, N-(3-aminopropyl)-2-Pyrrolidone, amino-ethyl ethanamide, Beta-alanine methyl esters, 1-(3-aminopropyl) imidazoles and composition thereof.
In one embodiment, multipolymer can react with the amine-containing compound being selected from morpholine, imidazolone and composition thereof.In one embodiment, nitrogenous compound is selected from 1-(2-amino-ethyl) imidazolone, 4-(3-aminopropyl) morpholine, 3-(dimethylamino)-1-propylamine, N-Phenyl-p-phenylenediamine, N-(3-aminopropyl)-2-Pyrrolidone, amino-ethyl ethanamide, Beta-alanine methyl esters, 1-(3-aminopropyl) imidazoles and combination thereof.
Ester group and/or nitrogen-containing group can be enough to be supplied to multipolymer 0.01 % by weight to 1.5 % by weight (or 0.02 % by weight to 0.75 % by weight, or 0.04 % by weight to 0.25 % by weight) nitrogen.
e. the formation of esterified copolymer (A)
Esterified copolymer (A) is formed by a kind of method, and described method comprises:
(1) make (i) vinyl monomer and (ii) comprise α, carboxylic acid monomer's reaction of β-ethylenically unsaturated dicarboxylic or derivatives thereof is to form copolymer skeleton, and wherein carboxylic acid monomer optionally has ester group,
(2) optional by the copolymer skeleton esterification of step (1) to form esterified copolymer, and
(3) optionally make the multipolymer of step (1) or (2) and nitrogenous compound to be supplied to the quantitative response of esterified copolymer at least 0.01 % by weight nitrogen; Thus by esterification at least one in (1), (2) and (3) of gained multipolymer (A).
1. the formation of copolymer skeleton
The copolymer skeleton of esterified copolymer (A) can optionally be prepared under the existence of radical initiator, solvent or its mixture.Be to be understood that the amount changing initiator can change number-average molecular weight and other performance of illustrative copolymer.
Copolymer skeleton reacts by carboxylic acid monomer and vinyl monomer and prepares.
Solvent can be liquid organic thinner.Generally speaking, solvent has the high boiling point that must be enough to provide desired reaction temperature.Illustrative thinner comprises toluene, trimethylphenylmethane, benzene, benzene, dimethylbenzene, chlorobenzene, boiling point various petroleum fractionss more than 125 DEG C and composition thereof.
Radical initiator can comprise one or more peralcohol, such as superoxide, hydroperoxide, and thermolysis is to provide the azo-compound of free radical.Other suitable example is described in J.Brandrup and E.H.Immergut and compiles, and " Polymer Handbook ", the 2nd edition, John Wiley & Sons, New York (1975), in II-1 to II-40 page.The example of radical initiator comprises and generates those of reagent derived from free radical, and example comprises benzoyl peroxide, t-butylperoxyl benzoate, the metachloroperbenzoic acid tert-butyl ester, tert-butyl peroxide, the secondary butyl ester of peroxy dicarbonate, azobis isobutyronitrile, tert-butyl peroxide, tertbutyl peroxide, t-amyl peroxy compound, cumene hydroperoxide thing, crosses octanoic acid ter-butyl ester, the metachloroperbenzoic acid tert-butyl ester, the two isovaleronitrile of azo and composition thereof.In one embodiment, free radical generates reagent is tert-butyl peroxide, tertbutyl peroxide, t-amyl peroxy compound, cumene hydroperoxide thing, excessively octanoic acid ter-butyl ester, the metachloroperbenzoic acid tert-butyl ester, the two isovaleronitriles of azo or its mixture.Commercially available radical initiator comprises with trade mark
-21 compounds sold by Akzo Nobel.
Example skeleton polymer can be formed as follows: alpha-olefin and maleic anhydride are reacted in the presence of radical initiators and optionally in the presence of the solvent.Solvent such as toluene can be used for by diluting monomer concentration and by chain tra nsfer to benzylic protons reduces backbone length.It is 1-dodecylene that schematic diagram 1 shows wherein alpha-olefin, and initiator is peroxide-2-ethyl hexanoic acid tert-butyl (being sold by Akzo Nobel with trade name Trigonox21S) and solvent is an example of toluene.
Schematic diagram 1:
Wherein in each segment (being represented by two asterisks) of multipolymer, n and m is at least 1 independently, such as 1-10, or 1-5, or the integer of 1-3.As should be appreciated that, gained backbone copolymer can have the random variation of n and m.
1-dodecylene and maleic anhydride in toluene under conventional radical polymerization technology copolymerization cause low-molecular weight copolymer.
2. the esterification of copolymer skeleton
The esterification of illustrative copolymer skeleton (or when copolymer skeleton comprised ester group and want dissimilar those time, transesterify) by by any one in above-mentioned multipolymer with one or more needed for alcohol and/or alcoxylates realize being generally used for heating under the condition of carrying out esterification.This kind of condition comprises such as at least 80 DEG C, such as 150 DEG C or higher temperature at the most, and condition is that temperature keeps below the lowest decomposition temperature of any component in the reactive mixture or its product.Water or lower alcohol be the removing when esterification is carried out usually.These conditions optionally can comprise the basic inertia of use, the organic solvent of liquids in general or thinner, such as mineral oil, toluene, benzene, dimethylbenzene etc., and esterifying catalyst is as one or more in toluenesulphonic acids, sulfuric acid, aluminum chloride, boron trifluoride-triethylamine, methanesulfonic, three fluoro-methanesulfonics, hydrochloric acid, ammonium sulfate and phosphoric acid.Other details of carrying out esterification in U.S. Patent No. 6, can find in 544,935 the 11st hurdles.
In one embodiment, at least 2% of multipolymer, or at least 5%, or in certain embodiments, the carboxyl functional group of 10-20% keeps not getting transformed into ester group.Majority in these can change into nitrogen-containing group subsequently.Alcohol excessive compared with the stoichiometric requirement of the complete esterification of carboxyl functional group and/or alcoxylates can be used in esterification process, and condition is that the ester content of polymkeric substance remains on OK range as within the scope of 90-99%.The removing of alcohol excess and alcoxylates or unreacting alcohol and alcoxylates is also nonessential, because this kind of alcohol and alcoxylates such as can be used as thinner in example lubricating composition or solvent.Similarly, optional reaction medium is as nonessential in the removing of toluene, because they can be used as thinner in lubricating composition or solvent similarly.In other embodiments, unreacted alcohol, alcoxylates and thinner are removed by technology such as the distillation known.
3. the formation of nitrogen-containing group on copolymer skeleton
Nitrogenous compound is by amine or other nitrogen-containing functional group (i) in the solution using solvent, or (ii) is grafted on copolymer skeleton and is reacted directly on copolymer skeleton under Reaction extrusion condition under presence or absence solvent.Amine functional monomer can be grafted on copolymer skeleton in a variety of ways.In another embodiment, grafting is undertaken by radical initiator with solution or solid form.Solution graft copolymerization is the well-known process preparing graft copolymer.In these class methods, introduce using reagent pure substance or as the solution in suitable solvent.Then can by required copolymer products by suitable method of purification and reaction solvent and/or magazins' layout.
In one embodiment, nitrogenous compound is by multipolymer at solvent, and such as organic solvent is reacted directly on copolymer skeleton as free radical catalysis grafting in benzene, trimethylphenylmethane, toluene, dimethylbenzene, hexane or its combination.Reaction can at 100-250 DEG C, or 120-230 DEG C, or 160-200 DEG C, such as, at the temperature of the rising of more than 160 DEG C at solvent as comprised in the mineral lubricant oil solution based on initial total oil solution such as 1-50 or 5-40 % by weight multipolymer and optionally carrying out in inert environments.
In one embodiment, amine can have more than one nitrogen, and aliphatic amine and the aromatic amine R group making to be connected on the amine that reacts with carboxylic acid monomer's deriveding group can be selected to comprise at least one optionally by nitrogen-atoms that alkyl replaces.Alkyl selected from aliphatic, aromatics, ring-type and acyclic hydrocarbon group.As amine, can use following one or more: 1-(2-amino-ethyl)-imidazolidin-2-one, 4-(3-aminopropyl) morpholine, 3-(dimethylamino)-1-propylamine, N-Phenyl-p-phenylenediamine, N-(3-aminopropyl)-2-Pyrrolidone, amino-ethyl ethanamide, Beta-alanine methyl esters and 1-(3-aminopropyl) imidazoles.
In another embodiment, nitrogenous compound can make nitrogen containing monomer be incorporated to monomer in skeleton for being polymerized with vinyl monomer and carboxylic acid monomer.Such as, free radical catalyzed reaction is used.
iI. elastoprene multipolymer (B)
Example elastoprene multipolymer (B) in example lubricating composition comprises the polydiene component (B1) derived from diene monomers, and the vinyl aromatic component (B2) of derived from ethylene base aromatic monomer (poly-(vinyl-arene)).Example elastoprene multipolymer comprises segmented copolymer, described segmented copolymer comprises one or more segment, wherein at least one segment mainly polydiene (B1) (unit of such as at least 50% is derived from diene monomers), with one or more poly-(aromatic vinyl) segment, wherein at least one segment mainly poly-(vinyl-arene) (B2) (being such as less than 50% unit derived from ethylene base aromatic monomer).
The M of elastoprene multipolymer (B)
wcan be 30,000 to being less than 200,000, or 100,000-200,000, or 30,000-100,000.In one embodiment, elastoprene multipolymer Mw is at least 30,000, or at least 50,000, or at least 80,000 or at least 100,000.In one embodiment, elastoprene multipolymer Mw is 100,000-150,000, such as about 120,000.
Molecular weight distribution (the M of some suitable block copolymers (B)
w/ M
nthan) be generally 1.0-1.2.
The vinyl aromatic monomer content of elastoprene multipolymer (B) is generally 10-60 % by weight, or 15-60%, or 30-60 % by weight.The diene monomers content (all the other content) of these multipolymers is generally 40-90 % by weight, or 40 or 50 to 85 or 70 % by weight.
a. the diene monomers of elastoprene multipolymer
Diene comprises usually with 1,2 double bonds that 3 relation conjugation are arranged.Comprise the alkene more than 2 double bonds, be sometimes referred to as polyolefine, be also included within the definition of " diene " as used herein.
Suitable diene monomer for the formation of the polydiene component (B1) of elastoprene multipolymer (B) comprises the conjugated diolefine comprising 4-20 carbon atom.Example diene monomers comprises 1,3-conjugated diolefine, such as divinyl, 2-methyl isophthalic acid, 3-divinyl (isoprene), piperylene, 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, 1,3-hexadiene, chloroprene and composition thereof.In one embodiment, diene monomers comprises 4-6 carbon atom, such as 1,3-butadiene.Such as, elastoprene multipolymer comprises one or more derived from 1, the polydiene segment of 3-divinyl, random copolymerization divinyl and isoprene, or one or more divinyl and isoprene segment separately, but the polydiene segment usually in elastoprene multipolymer is homopolymer segment.Also expect star polymer.
In one embodiment, polydiene component (B1) has at least about 10,000, or the M of at least 20,000
w.Polydiene component (B1) can have at the most about 200,000, or at the most 150,000, or at the most 100,000 M
w.
b. the vi-ny l aromatic monomers of elastoprene multipolymer
Suitable vinyl aromatic monomer for the formation of poly-(aromatic vinyl) component (B2) of diene polymer (B) has general formula:
Ar—C(R)
5CH
2
Wherein R is hydrogen or alkyl, Ar is the aromatic ring structure having 1-3 aromatic ring and have or do not have the replacement of alkyl, halogen or haloalkyl, and wherein any alkyl comprises 1-6 carbon atom, and can be as monosubstituted in halogen, nitro, amino, hydroxyl, cyano group, carbonyl and carboxyl or polysubstituted by functional group.In one embodiment, Ar is phenyl or alkyl phenyl, halogenophenyl, alkyl phenyl, halogenated alkyl phenyl, naphthyl, pyridyl or anthryl.Vinyl substituted aromatic hydrocarbons comprises 8 to about 20 carbon usually, or 8-12 carbon atom, such as 8 or 9 carbon atoms.
In one embodiment, Ar is phenyl or alkyl phenyl.Example vi-ny l aromatic monomers comprises vinylbenzene, α-low alkyl group substituted phenylethylene is as alpha-methyl styrene and α-ethyl styrene, there is ring replace, the such as vinylbenzene of low alkyl group ring substituents, such as o-methyl styrene, between vinyl toluene, p-methylstyrene and p-tert-butylstyrene, vinylbenzenesulfonic acid, with to lower alkoxy vinylbenzene, 1, 3 dimethyl styrenes, Vinyl toluene, such as p-Vinyl toluene, ethyl styrene, propylstyrene, butylstyrene, vinyl biphenyl, vinyl naphthalene, vinyl anthracene, vinyl substituted aromatic hydrocarbons, comprise substituted ethylene base anthracene, substituted ethylene base naphthalene and substituted ethylene base benzene (vinylbenzene), comprise substituted phenylethylene, and composition thereof.Substituted phenylethylene is included on ring or vinyl has substituent vinylbenzene.This kind of substituting group comprise halogen-, amino-, alkoxyl group-, carboxyl-, hydroxyl-, alkylsulfonyl-, alkyl-, wherein alkyl has 1 to about 12 carbon atom, and other substituting group.The mixture of two or more vi-ny l aromatic monomers can be used.In one embodiment, vi-ny l aromatic monomers is selected from vinyl toluene on vinylbenzene, alpha-methyl styrene, ring (nuclear methylstyrene) (such as 2-, 3-or 4-vinyl toluene), ethyl styrene, isopropyl styrene, t-butyl styrene, chloro-styrene, dichlorostyrene, vinyl naphthalene and these mixture.Suitable vi-ny l aromatic monomers is correspond to those of above formula I.In one embodiment, vinylbenzene or substituted phenylethylene is used.
Such as, aromatic vinyl segment can only derived from vinylbenzene or such as, derived from the vinylbenzene of random copolymerization and other vi-ny l aromatic monomers, alpha-methyl styrene, but segment is generally homopolymer segment.If there is more than one vinyl aromatic segment, then segment can derived from identical or different monomer.
Weight-average molecular weight (the M of each poly-(aromatic vinyl) segment
w) can be about 3,000 to about 40,000, in one embodiment, be less than 20,000.M
wmeasure based on the machine calibrated by polystyrene standard in THF by gel permeation chromatography (GPC).If there is more than one poly-(aromatic vinyl) segment, then at least one poly-(aromatic vinyl) segment has the M of at least 5,000
w.
Hydrogenated styrene/diene block copolymer is useful especially.In hydrogenation of aromatics/diene block copolymer, it is generally the segment comprising diene monomers of selective hydration, wherein aromatic fractions more resistance to hydrogenation usually.
c. the formation of elastoprene multipolymer (B)
The method that diene and vinyl aromatic compounds are polymerized under the existence of chain-transfer agent, initiator and/or comonomer is known, and any suitable method can be used for elastoprene multipolymer used in preparation example lubricating composition.Polyhutadiene/polystyrene copolymer can such as by making divinyl and vinylbenzene at initiator, and such as lithium alkylide is prepared as anionoid polymerization under the existence of butyllithium.Such as, the first monomer feed is made to be polymerized in a suitable solvent in the reactor to form the first segment under suitable temperature of reaction under the existence of anionic initiator.The charging of second comonomer to be introduced in reactor and make itself and the first segment under suitable temperature of reaction copolymerization to form two segments.First monomer is diene monomers or vi-ny l aromatic monomers, and second comonomer is the another kind in diene and vi-ny l aromatic monomers.Be to be understood that and can add other monomer feed to form three blocks or multi-block polymer.By adding vinylbenzene to obtain larger homopolymer segment (B2) along continuous, adding thereafter diene to obtain the segmented copolymer of larger homopolymer segment (B1) and preparation is example.
Suitable solvent for reacting comprises the liquids in general organic materials forming solution with monomer, multipolymer and elastoprene multipolymer.Example solvents comprises the aromatic hydrocarbon of aromatics and replacement, such as benzene, ethylbenzene, toluene and dimethylbenzene, there is the replacement of 5 or more carbon atoms or do not replace, straight or branched saturated aliphatic hydrocarbon, such as heptane, hexane and octane, and there is the alicyclic of 5 or 6 carbon atoms or replace clicyclic hydrocarbon, such as hexanaphthene.
The hydrogenation of the unsaturated block polymer originally obtained produces oxidation and heat stabilized polymer more.Reduction, usually used as a part for polymerization process, uses in small, broken bits or nickel catalyst carried carrying out.Other transition metal also can be used for changing.Usually hydrogenation is carried out to make the unsaturated reduction of alkene of the about 95-99.5% of initial polymer.Due to oxidative stability, the olefinic double bond total amount no more than 5% had based on being present in before hydrogenation in polymkeric substance (B) can be formed, or the undersaturated hydrogenated copolymer of remaining olefinic (B) of no more than 0.5%.This is unsaturated by multiple method, and such as infrared or NMR (Nuclear Magnetic Resonance) spectrum is measured.
iII. engine oil lubricating composition
Esterified copolymer (A), elastoprene multipolymer (B), the oil (or " base oil ") (C) with lubricant viscosity and optional other performance additive, such as other viscosity modifier, dispersion agent, purification agent, extreme pressure agent, anti-wear agent, rumbling compound (antiscuffing agent), pour point reducer, corrosion inhibitor etc. are comprised according to the engine oil lubricating composition of one aspect of the invention.
Lubricating composition can comprise there is lubricant viscosity oil as it secondary or main ingredient, at least 5 % by weight of such as lubricating composition, or at least 20 % by weight, or at least 30 % by weight, or at least 40 % by weight, or at least 60 % by weight.
In one embodiment, esterified copolymer (A) is lubricating composition at least 0.1 % by weight, or at least 1 % by weight, or at the most 10 % by weight or at the most 5 % by weight.
Example lubricating composition can comprise 0.1-10 % by weight, or 0.2-5 % by weight, such as 0.5-1.5 % by weight elastoprene multipolymer (B).
Base oil (C) in lubricating composition can be such as 10-95 % by weight or 20-80 % by weight.Other performance additive (being different from viscosity modifier (A) and elastoprene multipolymer (B)) can be the 0.2-40 % by weight of such as lubricating composition, or 0.5-5 % by weight.
Example lubricating composition comprises at least 1 % by weight example viscosity modifier (A), at least 0.2 % by weight elastoprene multipolymer (B), at least 40 % by weight polyalphaolefin (PAO)-Ji base oil (C), optionally be less than the pour point reducer of 1 % by weight, and choose any one kind of them or multiple performance additive.
a. the formation of lubricating composition
Lubricating composition is by combining esterified copolymer (A) and elastoprene multipolymer (B), base oil (C) and other performance additive optional and formed.In one embodiment, the method preparing example lubricating composition comprises:
(1) (or obtaining) esterified copolymer (A) is as mentioned above formed, and
(2) by the esterified copolymer formed in (1) and elastoprene multipolymer (B), have lubricant viscosity oil (C) and to choose any one kind of them or the multiple performance additive being different from esterified copolymer (A) and elastoprene multipolymer (B) mixes to provide lubricating composition with enough amounts, wherein in lubricating composition or lubricant concentrate, elastoprene multipolymer (B) is 0.01-0.9 or 0.2-0.85 with the ratio (B:A) of example viscosity modifier (A) component, or 0.3-0.8, or at least 0.4.
iV. there is the oil of lubricant viscosity
The suitable oil (C) with lubricant viscosity comprises natural and synthetic oil, derived from hydrocracking, hydrogenation and hydrorefined oil, non-refining, refining and refining oil and composition thereof again.
Non-refining oil is usually without (or seldom) purification processes further, directly obtained by natural or synthesis source those.
Refining oil is similar to non-refining oil, unlike they being processed to improve one or more performances further in one or more purification step.Purification techniques is as known in the art, comprises solvent extraction, second distillation, acid or alkali extraction, filtration, diafiltration etc.
Refining oil is also referred to as regeneration or reprocessed oils again, is obtained and usually process additionally by the technology being intended to remove useless additive and oil decomposition product by the method be similar to for obtaining refining oil.
Natural oil as the oil with lubricant viscosity comprises animal oil or vegetables oil (such as Viscotrol C or lard), mineral lubricating oils is as liquid petroleum and paraffinic hydrocarbons, naphthenic hydrocarbon or mix the solvent treatment of paraffmic-naphthenic types or acid-treated mineral lubricating oils, with the oil derived from coal or shale, or its mixture.
Ucon oil as the oil with lubricant viscosity comprises hydrocarbon ils, such as polymerization and copolyolefine (such as polybutene, polypropylene, propylene isobutylene copolymers); Poly-(1-hexene), poly-(1-octene), poly-(1-decene) and composition thereof; Alkylbenzene (such as dodecylbenzene, Tetradecylbenzene, dinonyl benzene, two-(2-ethylhexyl) benzene); Polyphenyl (polyphenyl, such as biphenyl, terphenyl, alkylated polyphenyls); Alkylated dipheny ethers and alkylated diphenyl sulfides and derivative thereof, analogue and homologue and composition thereof.
Other ucon oil comprises the liquid ester (such as the diethyl ester of Tritolyl Phosphate, trioctyl phosphate and decane phosphonic acids) of phosphoric acid, polyol ester (such as
3970), diester, or polytetrahydrofuran.Synthetic oil is prepared by fischer-tropsch reaction, can be F-T synthesis hydrocarbon or the wax of hydroisomerizing usually.In one embodiment, oil by Fischer-Tropsch gas to liquid (gas to liquid) synthesis program preparation and other gas to liquid (GTL) oil.
The oil with lubricant viscosity also can define as described in American Petroleum Institute (API) BaseOil Interchangeability Guidelines.Five groups of base oils are as follows: group I (sulphur content >0.03 % by weight, and/or <90 % by weight saturates, viscosity index 80-120); Group II (sulphur content≤0.03 % by weight, and >=90 % by weight saturatess, viscosity index 80-120); Group III (sulphur content≤0.03 % by weight, and >=90 % by weight saturatess, viscosity index >=120); Group IV (all polyalphaolefins (PAO)); With group V (all other oil not included in group I, II, III or IV).The oil with lubricant viscosity of example comprises API group I, group II, group III, group IV, group V oil or its mixture.In some embodiments, the oil with lubricant viscosity is API group I, group II, group III or group IV oil or its mixture.In some embodiments, the oil with lubricant viscosity is API group I, organizes II or organize III oil or its mixture.
In some embodiments, at least 5 % by weight of lubricating composition, or at least 10 % by weight, or at least 20 % by weight, or at least 40 % by weight is polyalphaolefin (group IV).
v. performance additive
In one embodiment, lubricating composition or lubricant concentrate comprise at least one performance additive and (are different from above-mentioned viscosity modifier and elastoprene multipolymer, with regard to the convenience of this specification sheets and claims, above-mentioned viscosity modifier is not thought " performance additive ").Other performance additive can comprise following at least one: metal passivator, purification agent, dispersion agent, extreme pressure agent, anti-wear agent, antioxidant, corrosion inhibitor, froth suppressor, demulsifying compound, pour point reducer, other viscosity modifier, friction improver, sealing swelling agent and/or its mixture.In one embodiment, performance additive can be used alone or in combination.
Total combined amount of the performance additive existed is 0 % by weight to 30 % by weight of lubricating composition, or 1 % by weight to 25 % by weight, or 2 % by weight to 20 % by weight, or 3 % by weight to 10 % by weight.Although can there are one or more performance additive, usual performance additive exists with relative to each other different amounts.
When lubricant concentrate (it can combine to form final lubricating composition whole or in part with other oil), various performance additive comprises 80:20-10:90 scope by weight with the ratio of the oil and/or thinning oil with lubricant viscosity.
Example friction improver comprises aliphatic amide, ester as the amine salt of the condensation product of the metal-salt of borated glycerol esters, fatty phosphites, fatty acid amide, fat epoxide, borated fatty epoxides, alkoxylated fats amine, borated alkoxylated aliphatic amide, lipid acid, fatty imidazolines, carboxylic acid and polyalkylene polyamine, alkylphosphonic acid carboxylic acid, molybdenum dithiocarbamate or its mixture.
Example antioxidant as oxidation retarder comprises olefine sulfide, hindered phenol, diarylamine (such as pentanoic, such as alkylated diphenylamine and phenyl-a-naphthylamine), molybdenum dithiocarbamate and composition thereof and derivative.Anti-oxidant compounds can be used alone or in combination.
Example purification agent comprise alkali, alkaline earth and transition metal and following one or more neutrality or parlkaline, newton or non newtonian basic salt: phenates, sulfuration phenates, sulfonate, carboxylic acid, phosphoric acid, list-and/or phosphorodithioic acid, saligenin, alkyl salicylate, salixarate or its mixture.
Example dispersion agent is commonly referred to ashless type dispersants because to be mixed into before in lubricating oil composition they do not comprise into grey metal and when adding in lubricant and polymeric dispersant they usually can not contribute any become ash metal.Ashless type dispersants is characterized by the polar group be connected on higher molecular weight hydrocarbon chain.Typical ashless dispersant comprises succinimide, phosphonate and combination thereof.
Example succinimide dispersants can comprise N-and replace long chain alkene base succinimide and its aftertreatment variant.U.S. Patent No. 3,215,707; 3,231,587; 3,515,669; 3,579,450; 3,912,764; 4,605,808; 4,152,499; 5,071,919; 5,137,980; 5,286,823; 5,254,649 describe the method forming this kind of dispersion agent and component thereof.Aftertreatment dispersion agent comprise by reacting with material and process further as urea, boron, thiocarbamide, dimercaptothiodiazole, dithiocarbonic anhydride, aldehyde, ketone, carboxylic acid, hydrocarbon substituted succinyl oxide, nitrile, epoxide and phosphorus compound those.
Such as, this kind of dispersion agent can be prepared as follows: C
3-C
6polyalkylene (such as polypropylene, polyisobutene, polypenthylene, poly-heptene; The most usual polyisobutene) or derivatives thereof (such as chlorinated derivatives) with single-or α, β unsaturated dicarboxylic acid or its acid anhydride (such as maleic anhydride or succinyl oxide) react to produce acidylate C
3-C
6polyalkylene compound, makes itself and amine such as primary amine or polyamines such as polyvinylamine react to prepare dispersion agent.
Other example dispersion agent can derived from polyisobutene, amine and zinc oxide to form the polyisobutenyl succinimide title complex with zinc.
Another kind of ashless dispersant is U.S. Patent No. 5,330, and the acidylate polyalkylene polyamine of type described in 667.
Another kind of ashless dispersant comprises Mannich base.Mannich dispersant is the reaction product of alkylphenol and aldehyde (especially formaldehyde) and amine (especially polyalkylene polyamine).Alkyl is usually containing at least 30 carbon atoms.
Anti-wear agent can comprise compound, such as metal thiophosphate, especially zinc dialkyl dithiophosphate (ZDDP); Phosphoric acid ester or its salt; Phosphorous acid ester; With phosphorus-containing carboxylic acid ester, ether and acid amides; Rumbling compound, include machine sulfide and polysulphide, such as Benzyl disulfide, two-(chlorobenzyl) disulphide, dibutyl tetrasulphide, di-t-butyl polysulphide, di-t-butyl sulfide, this Alder adduct of sulfuration Deere, or alkyl sulfonyl N'N-dialkyl disulfides acid carbamate.
Extreme pressure agent (EP) in oil-soluble comprises the EP agent of sulfur-bearing and chloride sulphur, chlorinated hydrocarbon EP agent and phosphorous EP agent.The example of this kind of EP agent comprises chlorinated wax; Olefine sulfide (such as sulfide isobutene), organic sulfide and polysulfide, the Witconol 2301 of such as dibenzyldisulfide, two-(chlorobenzyl) disulphide, dibutyl tetrasulphide, sulfuration, sulfenyl phenolate, dimercaptothiodiazole, sulfurized dipentene, sulfuration terpene and sulfuration Diels alder adducts; Phosphosulfurized hydrocarbon, the reaction product of such as phosphoric sulfide and turps or Witconol 2301; Phosphorus ester (phosphorus ester), such as two hydrocarbon and three hydrocarbon phosphorous acid esters, such as dibutyl phosphite, phosphorous acid two heptyl ester, phosphorous acid dicyclohexyl maleate, phosphorous acid amyl group phenyl ester; Phosphorous acid diamyl phenyl ester, phosphorous acid tridecyl ester (tridecyl phosphite), phosphorous acid distearyl ester and polytrimethylene fortified phenol phosphorous acid ester; Metal thiocarbamates is as dioctyl zinc dithiocarbamate and heptylphenol diacid barium; The ammonium salt of alkyl and Acidic phosphates or derivative, comprise such as dialkyl dithiophosphoric acid and propylene oxide, subsequently with P
2o
5the amine salt of the reaction product of further reaction; And composition thereof (as such as U.S. Patent No. 3,197, described in 405).
EXAMPLE Erosion inhibitor can comprise sad octylame, and dodecenyl succinic acid or acid anhydride and lipid acid are as the condensation product of oleic acid and polyamines; Metal passivator, comprises the derivative of benzotriazole, thiadiazoles as dimercaptothiodiazole and derivative, 1,2,4-triazole, benzoglyoxaline, 2-alkyl dithio benzoglyoxaline and 2-alkyl dithio benzothiazole.
Suitable suds suppressor comprises siloxanes, the multipolymer of ethyl acetate and 2-EHA, and it optionally comprises vinyl-acetic ester further; And demulsifying compound, comprise polyoxyethylene glycol, polyoxyethylene, polyoxytrimethylene and (ethylene oxide-propylene oxide) polymkeric substance.
Pour point reducer, comprises the ester of maleic anhydride-styrene, polymethacrylate, polyacrylic ester or polyacrylamide; With sealing swelling agent, comprise Exxon Necton-37
tM(FN 1380) and Exxon Mineral Seal Oil (FN 3200); Also can be used in example lubricating composition or lubricant concentrate.
In one embodiment, example lubricating composition or lubricant concentrate not Containing Sulfur alkene and amine phosphate.What " not containing " meant that these compositions add up to lubricating composition alone or in combination is less than 0.001%.
In different embodiments, lubricating composition can comprise other additive in preparation as in the table below:
vI. industrial application
Use the Synergistic method of esterified copolymer and styrene butadiene ribber (SBR) and example lubricating composition can be suitable for refrigeration lubricant, lubricating grease, gear oil, axle oil, driving shafting oil, traction oil, manual transmission oil, automatic transmission fluid, metal working fluids, hydraulic efficiency oil and I. C. engine oil.Find that application-specific is vehicle startup machine oil, such as crankcase oils.Example lubricating composition can be fed mechanism as in the engine of automobile, and for the lubrication during mechanism normal running.
In several embodiment, suitable engine oil lubricating composition comprises the component (based on active substance) existed with scope shown in Table I.
Table 1
Following examples provide elaboration of the present invention.These embodiments are non-exhaustive and are not intended to limit scope of the present invention.