CN104611719A - Pure oxygen gas source generator for ozone synthesis - Google Patents
Pure oxygen gas source generator for ozone synthesis Download PDFInfo
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- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 title claims abstract description 49
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 title claims abstract description 43
- 230000015572 biosynthetic process Effects 0.000 title claims description 5
- 229910001882 dioxygen Inorganic materials 0.000 title description 4
- 238000003786 synthesis reaction Methods 0.000 title description 4
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 85
- 239000001257 hydrogen Substances 0.000 claims abstract description 83
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 83
- 239000000446 fuel Substances 0.000 claims abstract description 82
- 239000007789 gas Substances 0.000 claims abstract description 36
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 35
- 239000001301 oxygen Substances 0.000 claims abstract description 35
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 35
- 239000007788 liquid Substances 0.000 claims abstract description 16
- 238000002848 electrochemical method Methods 0.000 claims abstract description 14
- 238000000926 separation method Methods 0.000 claims abstract description 10
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- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 45
- 238000005868 electrolysis reaction Methods 0.000 claims description 27
- 239000003792 electrolyte Substances 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 2
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 239000010411 electrocatalyst Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- UQSQSQZYBQSBJZ-UHFFFAOYSA-N fluorosulfonic acid Chemical compound OS(F)(=O)=O UQSQSQZYBQSBJZ-UHFFFAOYSA-N 0.000 description 4
- 150000002431 hydrogen Chemical class 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/36—Hydrogen production from non-carbon containing sources, e.g. by water electrolysis
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
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- Y02P20/133—Renewable energy sources, e.g. sunlight
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Abstract
一种合成臭氧的纯氧气源发生器,采用电化学方法为臭氧发生器提供原料的纯氧供给单元,包括至少两个电解水单元和每个电解水单元各自对应的供电单元;供电单元包括至少一个用于氢能回收供电单元和一个外接供电单元;每个供电单元分别仅与其对应的电解水单元电路上独立连接;所有电解水单元产生的氢气输送至氢燃料电池作为燃料;电解水单元产生的氧气输送至臭氧发生器的原料入口产生臭氧;氢能回收供电单元的氢燃料电池的负极、正极侧分别输入氢气和空气,其所输入的氢气通过管路与电解水单元的阴极氢气室相连,其正极侧的排出气经气液分离后排空。本发明在室内、室外与野外场所均能为臭氧发生器由空气低成本、稳定连续制备高纯度氧气。A pure oxygen source generator for synthesizing ozone, using an electrochemical method to provide a pure oxygen supply unit for the ozone generator, including at least two electrolyzed water units and a corresponding power supply unit for each electrolyzed water unit; the power supply unit includes at least A power supply unit for hydrogen energy recovery and an external power supply unit; each power supply unit is only independently connected to its corresponding electrolyzed water unit circuit; the hydrogen generated by all electrolyzed water units is sent to the hydrogen fuel cell as fuel; the electrolyzed water unit generates Oxygen is transported to the raw material inlet of the ozone generator to generate ozone; the negative electrode and positive electrode side of the hydrogen fuel cell of the hydrogen energy recovery power supply unit input hydrogen and air respectively, and the input hydrogen is connected to the cathode hydrogen chamber of the electrolyzed water unit through a pipeline , the exhaust gas on the positive side is emptied after gas-liquid separation. The invention can be used as an ozone generator to prepare high-purity oxygen from air at low cost, stably and continuously in indoor, outdoor and outdoor places.
Description
技术领域technical field
本发明涉及一种纯氧气源发生器,尤其是一种合成臭氧的纯氧气源发生器。The invention relates to a pure oxygen source generator, in particular to a pure oxygen source generator for synthesizing ozone.
背景技术Background technique
臭氧是一种强氧化性的不稳定气体,易分解而无法储存,因此实际使用时需现场制取,即随制随用。臭氧的合成,一般是以含氧气体(如纯氧和空气)为气源,通过等离子体(介质阻挡放电或电晕放电产生)或紫外光将氧分子解离为氧原子,随后氧原子与氧分子通过三体碰撞反应生成臭氧。合成臭氧的商业化方法,主要是等离子体法,其使用最为广泛。由于合成臭氧的原料是氧气,因此气源中氧含量对臭氧的电耗和浓度影响显著。以空气为气源时的臭氧电耗,至少是以纯氧为气源时的2倍以上。以空气为气源时的臭氧浓度只能达到3-6wt%,远低于以纯氧为气源时的(可高达15wt%)。另外,等离子体法合成臭氧时,若以空气或富氧空气为气源,不可避免会产生氮氧化合物(NOx)等有害和腐蚀性气体;若以纯氧为气源,其气体中只有臭氧和氧气,成份纯净,无毒副作用。Ozone is a strong oxidizing, unstable gas that is easy to decompose and cannot be stored. Therefore, it needs to be prepared on-site in actual use, that is, it can be used as it is prepared. The synthesis of ozone generally uses oxygen-containing gas (such as pure oxygen and air) as the gas source, and the oxygen molecules are dissociated into oxygen atoms through plasma (generated by dielectric barrier discharge or corona discharge) or ultraviolet light, and then the oxygen atoms are combined with Oxygen molecules generate ozone through a three-body collision reaction. The commercial methods for the synthesis of ozone, mainly the plasma method, are the most widely used. Since the raw material for ozone synthesis is oxygen, the oxygen content in the gas source has a significant impact on the power consumption and concentration of ozone. The ozone power consumption when air is used as the gas source is at least twice that of pure oxygen as the gas source. When air is used as the gas source, the ozone concentration can only reach 3-6wt%, which is much lower than when pure oxygen is used as the gas source (up to 15wt%). In addition, when the plasma method is used to synthesize ozone, if air or oxygen-enriched air is used as the gas source, harmful and corrosive gases such as nitrogen oxides (NO x ) will inevitably be produced; if pure oxygen is used as the gas source, only ozone will be contained in the gas. And oxygen, pure ingredients, no toxic side effects.
目前,合成臭氧的纯氧气源发生器,主要采用分子筛变压吸附(PSA)技术。这种纯氧气源发生器,需预处理除去原料空气中水分和二氧化碳,吸附床较多,工艺流程复杂,体积庞大,可靠性较差,而且获得氧气的纯度不高,其氧气浓度最高只能达到95%。在以固体电解质水电解技术为代表的电解水过程中,电解池的阳极和阴极可分别同时获得纯氧和纯氢,其纯度可高达99.99%以上。固体电解质电解池工作电流密度高(1-3A/cm2),安全可靠寿命长(不需电解液,只需纯水),能量效率高达85%以上,电解池结构紧凑、体积小、重量轻。但固体电解质电解水制备纯氧的电耗较高,每立方米氧气需消耗8-10度电。另外,电解池阴极产生的氢气若不加以利用,则不仅浪费了氢能,而且存在易燃易爆的安全隐患。At present, the pure oxygen source generator for synthesizing ozone mainly adopts molecular sieve pressure swing adsorption (PSA) technology. This kind of pure oxygen source generator requires pretreatment to remove moisture and carbon dioxide in the raw material air. There are many adsorption beds, the process flow is complicated, the volume is large, and the reliability is poor. Moreover, the purity of the obtained oxygen is not high, and the highest oxygen concentration can only be Reach 95%. In the water electrolysis process represented by solid electrolyte water electrolysis technology, the anode and cathode of the electrolytic cell can obtain pure oxygen and pure hydrogen at the same time respectively, and the purity can be as high as 99.99%. The solid electrolyte electrolytic cell has a high working current density (1-3A/cm 2 ), is safe and reliable and has a long service life (no electrolyte is required, only pure water is required), and the energy efficiency is as high as 85%. The electrolytic cell is compact in structure, small in size and light in weight . However, the power consumption of solid electrolyte electrolysis of water to prepare pure oxygen is relatively high, and each cubic meter of oxygen needs to consume 8-10 kWh of electricity. In addition, if the hydrogen gas produced by the cathode of the electrolytic cell is not utilized, not only the hydrogen energy is wasted, but also there is a safety hazard of inflammability and explosion.
针对上述氢气的问题,中国发明专利02114162.2和201110105892.8将电解池与氢燃料电池联用。电解池产生的氢气,流入氢燃料电池发电。中国发明专利02114162.2,将氢燃料电池与外接的220V交流电整流所得的直流电作为双电源,同时给电解池供电。在双电源电路中,若外接电源的电压高于燃料电池的工作电压,燃料电池则被反充电而损坏。又因电解池负载的不稳定性等因素,因此在实际使用中难以保证该双电源电路能够稳定可靠和高效率运行。另外,由于氢燃料电池回收的电能,大约只占电解池消耗电能的30-40%,即每立方米氧气仍需消耗5-7度电,制备纯氧的运行成本仍然较高;再者,该专利只适用于能够提供220V交流电的场所。中国发明专利201110105892.8为解决双电源电路和使用场所局限性的问题,采用二次电池给电解池供电,氢燃料电池以浮充的方式给二次电池充电。但由于受二次电源容量的限制和电解水能耗较高问题的制约,因此二次电池储存的有限电能在运行过程中将快速消耗,运行一段时间后必然需要外电源充电才能重新工作。该专利制氧装置,若作为合成臭氧的纯氧气源发生器,只能小流量和短时间间歇产生纯氧。To solve the above-mentioned problem of hydrogen, Chinese invention patents 02114162.2 and 201110105892.8 combine electrolysis cells with hydrogen fuel cells. The hydrogen produced by the electrolysis cell flows into the hydrogen fuel cell to generate electricity. Chinese invention patent 02114162.2 uses hydrogen fuel cell and external 220V AC rectified DC power as a dual power supply to power the electrolytic cell at the same time. In the dual power supply circuit, if the voltage of the external power supply is higher than the working voltage of the fuel cell, the fuel cell will be reverse charged and damaged. Due to factors such as the instability of the load of the electrolytic cell, it is difficult to ensure that the dual power supply circuit can operate stably, reliably and with high efficiency in actual use. In addition, since the electric energy recovered by the hydrogen fuel cell only accounts for 30-40% of the electric energy consumed by the electrolytic cell, that is, 5-7 kWh of electricity is still consumed per cubic meter of oxygen, and the operating cost of producing pure oxygen is still relatively high; moreover, This patent is only applicable to places that can provide 220V alternating current. Chinese invention patent 201110105892.8 is to solve the problem of dual power supply circuit and the limitation of the place of use. The secondary battery is used to supply power to the electrolytic cell, and the hydrogen fuel cell is used to charge the secondary battery by means of floating charge. However, due to the limitation of the capacity of the secondary power supply and the high energy consumption of electrolyzed water, the limited electric energy stored in the secondary battery will be consumed rapidly during operation, and after a period of operation, it must be recharged by an external power supply to start working again. If this patented oxygen generator is used as a pure oxygen source generator for synthesizing ozone, it can only generate pure oxygen intermittently at a small flow rate and in a short time.
发明内容Contents of the invention
本发明为了解决现有技术所存在的上述技术问题,提供一种合成臭氧的纯氧气源发生器,在室内、室外或野外场所均能为臭氧发生器由空气低成本、稳定连续地制备高纯度氧气。In order to solve the above-mentioned technical problems existing in the prior art, the present invention provides a pure oxygen source generator for synthesizing ozone, which can be used as an ozone generator to produce high-purity oxygen from air at low cost, stably and continuously in indoor, outdoor or outdoor places. oxygen.
本发明的技术解决方案是:一种合成臭氧的纯氧气源发生器,采用电化学方法分离空气制备纯氧,尤其是将燃料电池和电解水技术结合制备纯氧,为臭氧发生器提供纯氧供给单元。The technical solution of the present invention is: a pure oxygen source generator for synthesizing ozone, using electrochemical methods to separate air to prepare pure oxygen, especially combining fuel cell and electrolyzed water technology to prepare pure oxygen to provide pure oxygen for the ozone generator supply unit.
所述纯氧供给单元包括至少两个电解水单元和每个电解水单元各自对应的供电单元;The pure oxygen supply unit includes at least two electrolyzed water units and a corresponding power supply unit for each electrolyzed water unit;
供电单元包括至少一个用于氢能回收供电单元和一个外接供电单元,氢能回收供电单元采用氢燃料电池,外接供电单元选用太阳能电池、直接甲醇燃料电池、外部交流电网电源中的至少一种;The power supply unit includes at least one power supply unit for hydrogen energy recovery and an external power supply unit. The hydrogen energy recovery power supply unit uses a hydrogen fuel cell, and the external power supply unit selects at least one of solar cells, direct methanol fuel cells, and external AC grid power supplies;
所述的电解水单元为水电解池;The electrolyzed water unit is a water electrolyzer;
每个供电单元分别仅与其对应的电解水单元电路上独立连接;Each power supply unit is only independently connected to its corresponding electrolyzed water unit circuit;
所有电解水单元产生的氢气通过氢气管道汇聚,一起输送至氢燃料电池作为燃料;每个电解水单元产生的氧气通过氧气管道汇聚流入干燥器,干燥后一起输送至臭氧发生器的原料氧气入口产生臭氧;The hydrogen generated by all electrolyzed water units is gathered through the hydrogen pipeline and sent to the hydrogen fuel cell together as fuel; the oxygen produced by each electrolyzed water unit is gathered through the oxygen pipeline and flows into the dryer, and after drying, it is sent to the raw material oxygen inlet of the ozone generator to generate ozone;
氢能回收供电单元的氢燃料电池的负极、正极侧分别输入氢气和空气,其所输入的氢气通过管路与电解水单元的阴极氢气室相连,正极侧的排出气经气液分离后排空。The negative electrode and positive electrode side of the hydrogen fuel cell of the hydrogen energy recovery power supply unit input hydrogen and air respectively, and the input hydrogen is connected to the cathode hydrogen chamber of the electrolysis water unit through the pipeline, and the exhaust gas on the positive electrode side is emptied after gas-liquid separation .
所述的电解水单元,其阳极和阴极被电解质隔膜隔开,分别与供电单元的正极和负极相连。电解质隔膜可以是酸性和/或碱性聚合物电解质膜,或酸、碱浸渍多孔隔膜的电解质隔膜。在酸性体系或碱性体系中,水合质子或氢氧根离子在内电场作用下通过电解质隔膜迁移至阴极侧产生氢气、阳极侧有氧气的产生。电解质隔膜可以是以酸性的全氟磺酸树脂、磺化聚醚醚酮或磺化聚砜为代表的聚合物电解质材料和或以碱性的季铵化聚砜(Shanfu Lu,et al.PNAS2008,105,20611;Junfeng Zhou,etal.Journal of Power Sources2009,190,285)为代表的聚合物的电解质材料。阴极电催化剂的催化活性组分为具有析氢反应功能的Pt黑或Pt/C,催化活性组分在膜电极的担量为0.01-1mg/cm2;阳极电催化剂催化活性组分由元素周期表第VIII族的过渡金属中的一种或一种以上的金属或其氧化物组成(中国专利CN101008087B),催化活性组分在膜电极的担量为0.01-4mg/cm2。In the electrolyzed water unit, its anode and cathode are separated by an electrolyte diaphragm, and are respectively connected to the positive pole and negative pole of the power supply unit. The electrolyte membrane may be an acidic and/or alkaline polymer electrolyte membrane, or an electrolyte membrane impregnated with an acid or alkali porous membrane. In an acidic system or an alkaline system, hydrated protons or hydroxide ions migrate through the electrolyte diaphragm to the cathode side to generate hydrogen gas, and the anode side generates oxygen gas under the action of the internal electric field. The electrolyte separator can be a polymer electrolyte material represented by acidic perfluorosulfonic acid resin, sulfonated polyetheretherketone or sulfonated polysulfone, or a basic quaternized polysulfone (Shanfu Lu, et al. PNAS2008 , 105, 20611; Junfeng Zhou, etal.Journal of Power Sources 2009, 190, 285) is a representative polymer electrolyte material. The catalytic active component of the cathode electrocatalyst is Pt black or Pt/C with hydrogen evolution reaction function, and the loading of the catalytic active component on the membrane electrode is 0.01-1mg/cm 2 ; the catalytic active component of the anode electrocatalyst is determined by the periodic table Composition of one or more than one metals or oxides of transition metals of group VIII (Chinese patent CN101008087B), the loading of catalytically active components on the membrane electrode is 0.01-4 mg/cm 2 .
所述的氢燃料电池供电单元,其正极和负极被电解质隔膜隔开形成两个气室。负极侧气室与氢气管道连接,流入电解水单元产生的氢气;正极侧气室由风扇或气泵将空气送入,获得氢燃料电池所需的氧气。正极侧气室排出气经气液分离后排空(可参见中国专利申请:朱晓兵、朱纬坤、朱爱民、刘景林“一种由含氧混合气制备纯氧及贫氧气体的电化学方法”)。正极侧产生的水随排出气流入气液分离器,气液分离后水回流至电解池的阴极和/或阳极,循环使用。若不计挥发或蒸发因素带来的水的损耗,水是不需要额外添加的。这不仅减轻了装置的重量,更是大大降低了运行时使用纯水的成本。电解质隔膜可以是酸性和/或碱性聚合物电解质膜,或酸、碱浸渍多孔隔膜的电解质隔膜。电解质隔膜可以是以酸性的全氟磺酸树脂、磺化聚醚醚酮或磺化聚砜为代表的聚合物电解质材料和或以碱性的季铵化聚砜(Shanfu Lu,et al.PNAS2008,105,20611;Junfeng Zhou,etal.Journal of Power Sources2009,190,285)为代表的聚合物的电解质材料。负极电催化剂的催化活性组分为具有氢氧化反应功能的Pt黑或Pt/C,催化活性组分在膜电极的担量为0.01-1mg/cm2;正极电催化剂催化活性组分由元素周期表第VIII族的过渡金属中的一种或一种以上的金属或其氧化物组成(中国专利CN101008087B),催化活性组分在膜电极的担量为0.01-4mg/cm2。In the hydrogen fuel cell power supply unit, the positive pole and the negative pole are separated by an electrolyte membrane to form two gas chambers. The air chamber on the negative electrode side is connected to the hydrogen pipeline, and flows into the hydrogen generated by the electrolyzed water unit; the air chamber on the positive electrode side is fed by a fan or an air pump to obtain the oxygen required by the hydrogen fuel cell. The exhaust gas from the positive electrode side air chamber is emptied after gas-liquid separation (see Chinese patent application: Zhu Xiaobing, Zhu Weikun, Zhu Aimin, Liu Jinglin "An electrochemical method for preparing pure oxygen and oxygen-poor gas from an oxygen-containing gas mixture"). The water produced on the positive electrode side flows into the gas-liquid separator along with the exhaust gas. After the gas-liquid separation, the water flows back to the cathode and/or anode of the electrolytic cell for recycling. If the loss of water caused by volatilization or evaporation factors is not taken into account, there is no need to add additional water. This not only reduces the weight of the device, but also greatly reduces the cost of using pure water in operation. The electrolyte membrane may be an acidic and/or alkaline polymer electrolyte membrane, or an electrolyte membrane impregnated with an acid or alkali porous membrane. The electrolyte separator can be a polymer electrolyte material represented by acidic perfluorosulfonic acid resin, sulfonated polyetheretherketone or sulfonated polysulfone, or a basic quaternized polysulfone (Shanfu Lu, et al. PNAS2008 , 105, 20611; Junfeng Zhou, etal.Journal of Power Sources 2009, 190, 285) is a representative polymer electrolyte material. The catalytic active component of the negative electrode electrocatalyst is Pt black or Pt/C with the function of hydrogen oxidation reaction, and the loading of the catalytic active component on the membrane electrode is 0.01-1 mg/cm 2 ; the catalytic active component of the positive electrode electrocatalyst is composed of The composition of one or more metals or oxides of transition metals of Group VIII (Chinese patent CN101008087B), the loading of catalytically active components on the membrane electrode is 0.01-4mg/cm 2 .
所述的电路连接,其电解池的阴极、阳极与燃料电池的负极、正极相连。The circuit is connected, and the cathode and anode of the electrolytic cell are connected with the negative pole and the positive pole of the fuel cell.
所述的主单元由燃料电池和电解池组成,所述的辅助单元由补充氢气功能的电解池组成。所述的主单元和辅助单元之间只有气路连接,没有电路连接。电解池的阴极氢气气路与燃料电池负极氢气气路连接。电解池的阳极排出的氧气经干燥处理后,输入至臭氧发生器原料气入口,产生臭氧输出。The main unit is composed of a fuel cell and an electrolytic cell, and the auxiliary unit is composed of an electrolytic cell for supplementing hydrogen. There is only an air path connection between the main unit and the auxiliary unit, and there is no electric circuit connection. The cathode hydrogen gas path of the electrolytic cell is connected with the negative electrode hydrogen gas path of the fuel cell. The oxygen discharged from the anode of the electrolytic cell is dried and then input to the raw gas inlet of the ozone generator to generate ozone output.
所述的直接甲醇燃料电池供电单元,采用甲醇作为燃料流入负极,以含氧气体为氧化剂流入正极,发电供给电解池。In the direct methanol fuel cell power supply unit, methanol is used as fuel to flow into the negative electrode, oxygen-containing gas is used as the oxidant to flow into the positive electrode, and electricity is supplied to the electrolytic cell.
所述的太阳能电池供电单元,直接采用与水电解池所需电压和功率匹配的太阳能电池商业化产品,发电供给电解池。The solar cell power supply unit directly adopts a solar cell commercial product that matches the required voltage and power of the water electrolysis cell to generate electricity for the electrolysis cell.
所述的交流电网供电单元,直接采用与水电解池所需电压和功率匹配的交流电网供电的直流电源商业化产品,发电供给电解池。The AC grid power supply unit directly adopts a DC power supply commercial product supplied by an AC grid that matches the required voltage and power of the water electrolysis cell to generate electricity for the electrolysis cell.
在室内场所为臭氧发生器制备纯氧,由于交流电网连接方便,优选的外接供电单元是同时采用太阳能电池和外接交流电网的直流电源。这既可节约电能,降低运行成本,又可弥补太阳能不可控的缺憾。To prepare pure oxygen for the ozone generator in an indoor place, due to the convenient connection of the AC grid, the preferred external power supply unit is a DC power supply that uses solar cells and an external AC grid at the same time. This can not only save electric energy, reduce operating costs, but also make up for the uncontrollable shortcomings of solar energy.
在室外和野外场所为臭氧发生器制备纯氧,由于交流电网不便或难以连接,优选的外接供电单元是同时采用太阳能电池和直接甲醇燃料电池。这既充分发挥了室外和野外获得太阳能的优势,又可弥补太阳能不可控和不便或难以连接交流电网的缺憾。To prepare pure oxygen for the ozone generator in outdoor and field places, because the AC power grid is inconvenient or difficult to connect, the preferred external power supply unit is to use solar cells and direct methanol fuel cells at the same time. This not only gives full play to the advantages of obtaining solar energy outdoors and in the field, but also makes up for the shortcomings of uncontrollable solar energy and inconvenience or difficulty in connecting to the AC grid.
本发明提供的一种合成臭氧的纯氧气源发生器,采用电化学方法分离空气制备纯氧,尤其是将燃料电池和电解水技术结合制备纯氧。采用至少两个电解水单元和它们各自的供电单元,运行稳定可靠;氢能回收供电单元回收利用了电解水产生的氢能,节约了能源并解决了氢气的安全问题。太阳能电池与交流电网或与直接甲醇燃料电池的同时采用作为外接供电单元,不仅利用太阳能进一步降低了电耗,而且在室内、室外与野外场所均能为臭氧发生器连续稳定制备纯氧。The invention provides a pure oxygen source generator for synthesizing ozone, which adopts an electrochemical method to separate air to prepare pure oxygen, especially combines fuel cell and electrolysis water technology to prepare pure oxygen. Adopting at least two electrolyzed water units and their respective power supply units, the operation is stable and reliable; the hydrogen energy recovery power supply unit recycles and utilizes the hydrogen energy generated by electrolyzed water, which saves energy and solves the safety problem of hydrogen. Solar cells and AC power grids or direct methanol fuel cells are used as an external power supply unit, which not only uses solar energy to further reduce power consumption, but also can continuously and stably prepare pure oxygen for ozone generators indoors, outdoors and in the field.
本发明为臭氧发生器制备纯氧的方法的优点如下:The present invention prepares the advantage of the method for pure oxygen for ozone generator as follows:
1.传统的固体电解质电解水制备纯氧的方法,其电耗较高,每立方米氧气需消耗8-10度电。另外,电解池阴极产生的氢气若不加以利用,则不仅浪费了氢能,而且存在易燃易爆的安全隐患。相对于传统方法,本专利方法可以利用电解水制氧同时,循环利用氢气发电供给电解池产生更多的氧气,能量效率更高,电解水产氢和燃料电池消耗氢气,系统内无净氢气生成,系统使用更安全。1. The traditional method of electrolyzing water with solid electrolyte to prepare pure oxygen has high power consumption, 8-10 kWh per cubic meter of oxygen. In addition, if the hydrogen gas produced by the cathode of the electrolytic cell is not utilized, not only the hydrogen energy is wasted, but also there is a safety hazard of inflammability and explosion. Compared with the traditional method, this patented method can use electrolyzed water to generate oxygen, and at the same time, recycle hydrogen to generate electricity to supply the electrolytic cell to generate more oxygen, with higher energy efficiency. The electrolyzed water produces hydrogen and the fuel cell consumes hydrogen, and there is no net hydrogen generation in the system. The system is safer to use.
2.中国发明专利02114162.2,将氢燃料电池与外接的220V交流电整流所得的直流电作为双电源,同时给电解池供电。在双电源电路中,若外接电源的电压高于燃料电池的工作电压,燃料电池则被反充电而损坏。又因电解池负载的不稳定性等因素,因此在实际使用中难以保证该双电源电路能够稳定可靠和高效率运行。另外,由于氢燃料电池回收的电能,大约只占电解池消耗电能的30-40%,即每立方米氧气仍需消耗5-7度电,制备纯氧的运行成本仍然较高;再者,该专利只适用于能够提供220V交流电的场所。相对于中国专利02114162.2,本专利的方法,采用每个供电单元分别仅与其对应的电解水单元电路上独立连接。外接供电单元选用太阳能电池、直接甲醇燃料电池、交流电网这三种电池或电源中的至少一种。本专利方法适合在室内、室外与野外场所均能连续稳定地为臭氧发生器提供纯氧。2. Chinese invention patent 02114162.2 uses hydrogen fuel cell and external 220V AC rectified DC power as a dual power supply to power the electrolytic cell at the same time. In the dual power supply circuit, if the voltage of the external power supply is higher than the working voltage of the fuel cell, the fuel cell will be reverse charged and damaged. Due to factors such as the instability of the load of the electrolytic cell, it is difficult to ensure that the dual power supply circuit can operate stably, reliably and with high efficiency in actual use. In addition, since the electric energy recovered by the hydrogen fuel cell only accounts for 30-40% of the electric energy consumed by the electrolytic cell, that is, 5-7 kWh of electricity is still consumed per cubic meter of oxygen, and the operating cost of producing pure oxygen is still relatively high; moreover, This patent is only applicable to places that can provide 220V alternating current. Compared with Chinese patent 02114162.2, the method of this patent adopts that each power supply unit is only independently connected to the corresponding electrolytic water unit circuit. The external power supply unit is selected from at least one of three types of batteries or power sources: solar cells, direct methanol fuel cells, and AC grids. The patented method is suitable for continuously and stably providing pure oxygen for the ozone generator in indoor, outdoor and outdoor places.
3.中国发明专利201110105892.8为解决双电源电路和使用场所局限性的问题,采用二次电池给电解池供电,氢燃料电池以浮充的方式给二次电池充电。但由于受二次电源容量的限制和电解水能耗较高问题的制约,因此二次电池储存的有限电能在运行过程中将快速消耗,运行一段时间后必然需要外电源充电才能重新工作。该专利制氧装置只适合小流量和短时间间歇使用。本专利方法,采用外接供电单元与电解池联用的辅助单元产生额外的氢气来补充燃料电池供其发电,以弥补燃料电池和电解池联用的主单元的能量损耗,而非通过二次电池来补充电能以弥补能量损耗。中国发明专利201110105892.8受二次电池储存能量容量的限制,提供的是有限容量或间歇式的制氧方法。本专利适合在室内、室外与野外场所均能连续稳定为臭氧发生器提供纯氧。3. Chinese invention patent 201110105892.8 In order to solve the problem of dual power supply circuit and the limitation of the place of use, the secondary battery is used to supply power to the electrolytic cell, and the hydrogen fuel cell is used to charge the secondary battery by means of floating charge. However, due to the limitation of the capacity of the secondary power supply and the high energy consumption of electrolyzed water, the limited electric energy stored in the secondary battery will be consumed rapidly during operation, and after a period of operation, it must be recharged by an external power supply to start working again. This patented oxygen generator is only suitable for small flow and short-term intermittent use. In this patented method, the auxiliary unit used in conjunction with the external power supply unit and the electrolytic cell is used to generate additional hydrogen to supplement the fuel cell for its power generation, so as to compensate for the energy loss of the main unit of the combined use of the fuel cell and the electrolytic cell, rather than through the secondary battery To supplement electrical energy to make up for energy loss. Chinese invention patent 201110105892.8 is limited by the energy storage capacity of the secondary battery, and provides a limited capacity or intermittent oxygen production method. This patent is suitable for continuously and stably providing pure oxygen for the ozone generator in indoor, outdoor and field places.
附图说明Description of drawings
所述的图1的气路连接关系如下:主单元由燃料电池FC和电解池WE-1组成,辅助单元由补充氢气功能的电解池WE-2和外接供电单元组成,其外接供电单元采用太阳能电池、直接甲醇燃料电池、交流电网的直流电源中至少一种。所述的主单元和辅助单元之间只有气路连接,没有电路连接。电解池WE-1和WE-2的阴极氢气气路与燃料电池FC负极氢气气路连接。电解池WE-1和WE-2的阳极侧的排气经干燥器后,获得纯氧气体。纯氧气体随后输入至臭氧发生器原料入口,产生臭氧。燃料电池FC的正极侧输入空气。燃料电池FC的正极侧排气口与贮水单元的气液分离器连接,排出气经气液分离后直接排空,水回流至主单元电解池WE-1和辅助单元电解池WE-2的阳极侧,循环使用。由于水汽蒸发的不可避免因素,往贮水单元的分离器加入适量水维持整个系统的水的物料平衡。The connection relationship of the gas path in Figure 1 is as follows: the main unit is composed of a fuel cell FC and an electrolytic cell WE-1, and the auxiliary unit is composed of an electrolytic cell WE-2 for supplementing hydrogen and an external power supply unit, and the external power supply unit adopts solar energy At least one of a battery, a direct methanol fuel cell, and a DC power supply of an AC grid. There is only an air path connection between the main unit and the auxiliary unit, and there is no electric circuit connection. The cathode hydrogen gas path of the electrolytic cells WE-1 and WE-2 is connected with the negative electrode hydrogen gas path of the fuel cell FC. After the exhaust gas from the anode side of the electrolytic cell WE-1 and WE-2 passes through the dryer, pure oxygen gas is obtained. Pure oxygen gas is then input to the raw material inlet of the ozone generator to generate ozone. Air is input to the positive electrode side of the fuel cell FC. The positive side exhaust port of the fuel cell FC is connected to the gas-liquid separator of the water storage unit, the exhaust gas is directly emptied after gas-liquid separation, and the water returns to the main unit electrolytic cell WE-1 and the auxiliary unit electrolytic cell WE-2 Anode side, recycled. Due to the inevitable factor of water vapor evaporation, an appropriate amount of water is added to the separator of the water storage unit to maintain the water material balance of the entire system.
所述的图1的电路连接关系如下:燃料电池FC的负极、正极分别与电解池WE-1的阴极、阳极连接。外接供电单元的直流电源的负极、正极分别与电解池WE-2的负极、正极连接。The connection relationship of the circuit in Fig. 1 is as follows: the negative pole and the positive pole of the fuel cell FC are respectively connected to the cathode and the anode of the electrolytic cell WE-1. The negative pole and the positive pole of the DC power supply of the external power supply unit are respectively connected with the negative pole and the positive pole of the electrolytic cell WE-2.
图1.一种采用电化学方法为臭氧发生器提供纯氧的流程图。图中FC、WE-1分别是主单元的燃料电池FC、电解池WE-1;WE-2是辅助单元的电解池WE-2;Water-gas Separator是贮水单元的气液分离器;Solar Cell and/or DMFC and/or DC power是辅助单元的外接供电的太阳能电池、直接甲醇燃料电池、交流电网这三种电池或电源中的至少一种;03-Generator是臭氧发生器;系统输入的AIR和H2O分别是输入的空气和水,输出的Vent和O3分别是排空气和臭氧。Figure 1. A flow chart for supplying pure oxygen to an ozone generator using an electrochemical method. In the figure, FC and WE-1 are respectively the fuel cell FC of the main unit and the electrolytic cell WE-1; WE-2 is the electrolytic cell WE-2 of the auxiliary unit; Water-gas Separator is the gas-liquid separator of the water storage unit; Solar Cell and/or DMFC and/or DC power is at least one of the three batteries or power sources of the auxiliary unit: solar cells, direct methanol fuel cells, and AC grids; 0 3 -Generator is an ozone generator; system input The AIR and H 2 O are input air and water respectively, and the output Vent and O 3 are exhaust air and ozone respectively.
图1以空气为例,辅助单元的外接供电单元与电解池WE-2连接产生氢气,供给主单元燃料电池FC以启动整个系统和弥补主单元的能耗使其连续正常运行。其外接供电单元可选用太阳能电池、直接甲醇燃料电池、交流电网这三种电池或电源中的至少一种。主单元的燃料电池FC负极和正极分别流入氢气和空气,发电供给主单元电解池WE-1,通过电解水产生的氢气再次循环供给燃料电池,形成氢气循环利用。Figure 1 takes air as an example. The external power supply unit of the auxiliary unit is connected to the electrolytic cell WE-2 to generate hydrogen, which is supplied to the fuel cell FC of the main unit to start the whole system and make up for the energy consumption of the main unit so that it can continue to operate normally. The external power supply unit can be at least one of three types of batteries or power sources: solar cells, direct methanol fuel cells, and AC grids. The negative electrode and positive electrode of the fuel cell FC of the main unit flow into hydrogen and air respectively, and generate electricity to supply the electrolytic cell WE-1 of the main unit, and the hydrogen generated by the electrolysis of water is recycled and supplied to the fuel cell to form hydrogen recycling.
燃料电池FC的正极侧的流出气体通过气液分离器后排空。电解池WE-1、WE-2的阳极侧的流出气体通过干燥器输入至臭氧发生器03-Generator原料入口,产生臭氧。The outflow gas from the positive electrode side of the fuel cell FC is evacuated after passing through the gas-liquid separator. The effluent gas from the anode side of the electrolytic cell WE-1 and WE-2 is input to the raw material inlet of the ozone generator 0 3 -Generator through the dryer to generate ozone.
燃料电池FC正极侧产生的水随排出气流入气液分离器,气液分离后水回流至电解池的阳极侧,循环使用。若不计挥发或蒸发因素带来的水的损耗,水是不需要额外添加的。考虑到不可避免的气路水汽蒸发带来的损耗,可往贮水单元适当补充水。The water produced on the positive side of the fuel cell FC flows into the gas-liquid separator along with the exhaust gas. After the gas-liquid separation, the water flows back to the anode side of the electrolytic cell for recycling. If the loss of water caused by volatilization or evaporation factors is not taken into account, there is no need to add additional water. Considering the loss caused by the inevitable evaporation of water vapor in the gas path, water can be properly replenished to the water storage unit.
因而整个系统的输入是供给主单元的燃料电池FC的空气、补充水汽蒸发损耗的水;输出是臭氧发生器03-Generator产生的臭氧、燃料电池FC正极侧流出气体经气液分离后排空的气体。Therefore, the input of the whole system is the air supplied to the fuel cell FC of the main unit, and the water for replenishing the loss of water vapor evaporation; the output is the ozone generated by the ozone generator 0 3 -Generator, and the gas flowing out from the positive side of the fuel cell FC is emptied after gas-liquid separation gas.
具体实施方式Detailed ways
实施例1Example 1
取Nafion212膜(EW=1052g/molSO3H)40cm2,加入20ml的N-甲基-2-吡咯烷酮和10ml的异丙醇加热溶解制得全氟磺酸溶液。将全氟磺酸溶液流延在平板上,在70℃加热10小时,再升温至77℃加热12小时,溶剂基本挥发后,在真空烘箱中130℃热处理1小时成基底膜,制备厚度为18μm燃料电池用聚合物电解质膜和50μm固体电解质水电解池膜。Take Nafion212 membrane (EW=1052g/mol SO3H ) 40cm 2 , add 20ml of N-methyl-2-pyrrolidone and 10ml of isopropanol and heat to dissolve to prepare perfluorosulfonic acid solution. Cast the perfluorosulfonic acid solution on a flat plate, heat it at 70°C for 10 hours, then raise the temperature to 77°C and heat it for 12 hours. After the solvent is basically volatilized, heat-treat it in a vacuum oven at 130°C for 1 hour to form a base film with a thickness of 18 μm. Polymer electrolyte membrane for fuel cell and 50μm solid electrolyte water electrolysis cell membrane.
采用SGL碳纸、聚四氟乙烯乳液、XC-72碳粉、5%(杜邦公司)溶液和20%Pt/C催化剂制备电极,其中树脂与C的质量比为0.8。负极Pt担量为0.3mg/cm2,正极Pt担量为0.5mg/cm2。压制5cm2的MEA三合一的油压机的操作条件为,160℃,微压预压1分钟,再提高压力至2MPa,热压2分钟,冷却即得燃料电池用MEA。Using SGL carbon paper, PTFE emulsion, XC-72 carbon powder, 5% (DuPont) solution and 20% Pt/C catalyst to prepare electrodes, in which The mass ratio of resin to C was 0.8. The negative electrode Pt loading is 0.3 mg/cm 2 , and the positive electrode Pt loading is 0.5 mg/cm 2 . The operating conditions of the 5cm 2 MEA three-in-one hydraulic press are 160°C, micro-pressure pre-compression for 1 minute, then increase the pressure to 2MPa, hot-press for 2 minutes, and cool to obtain the MEA for fuel cells.
采用SGL碳纸、聚四氟乙烯乳液、XC-72碳粉、5%(杜邦公司EW=1100g/mol-SO3H)溶液和阴极用20%Pt/C催化剂、阳极用Pt黑、IrO2催化剂分别制备电极。阴极的树脂与C的质量比为0.8。阳极的Pt黑、IrO2粉末与Nafion树脂(EW=1100g/mol-SO3H)的以质量比为5:1。催化剂、树脂溶液加入异丙醇经超声分散12小时后配成阳极催化层备用浆料。阴极Pt担量为0.3mg/cm2,阳极Pt担量为4mg/cm2。压制5cm2的MEA三合一的油压机的操作条件为,160℃,微压预压1分钟,再提高压力至2MPa,热压2分钟,冷却即得固体电解质水电解池用MEA。Using SGL carbon paper, PTFE emulsion, XC-72 carbon powder, 5% (DuPont EW=1100g/mol-SO 3 H) solution and cathode with 20% Pt/C catalyst, anode with Pt black, IrO 2 catalyst to prepare electrodes respectively. cathodic The mass ratio of resin to C was 0.8. The mass ratio of Pt black, IrO 2 powder and Nafion resin (EW=1100g/mol-SO 3 H) of the anode is 5:1. catalyst, Add isopropanol to the resin solution and disperse it ultrasonically for 12 hours to make a spare slurry for the anode catalytic layer. The Pt loading of the cathode is 0.3 mg/cm 2 , and the Pt loading of the anode is 4 mg/cm 2 . The operating conditions of the three-in-one hydraulic press for pressing 5cm 2 MEA are: 160°C, micro-pressure pre-compression for 1 minute, then increase the pressure to 2MPa, hot-press for 2 minutes, and cool to obtain MEA for solid electrolyte water electrolysis cells.
燃料电池的评价参数如下:干态的H2/AIR;操作压力常压;操作温度30~80℃;mPt,MEA=0.7mg/cm2;单池测试;氢气循环利用,空气流速为100ml/min;有效面积为5cm2。The evaluation parameters of the fuel cell are as follows: dry state H 2 /AIR; operating pressure normal pressure; operating temperature 30-80°C; m Pt, MEA = 0.7mg/cm 2 ; single-cell test; hydrogen recycling, air flow rate of 100ml /min; the effective area is 5cm 2 .
电解池的评价参数如下:水电解池温度为45℃,常压,水流量15ml/min,单池测试,有效面积为5cm2。采用MPS30直流稳流电源供电。The evaluation parameters of the electrolytic cell are as follows: the temperature of the water electrolytic cell is 45°C, the normal pressure, the water flow rate is 15ml/min, the single cell test, and the effective area is 5cm 2 . It is powered by MPS30 DC steady current power supply.
整个系统流程结构如图1所示,稳定运行2小时后,测定的电流电压输出数据如表1所示。整个系统空气以100ml/min输入,同时补充水10ml/天;输入至臭氧发生器的纯氧20ml/min,产生浓度为14wt%的臭氧。The flow structure of the whole system is shown in Figure 1. After 2 hours of stable operation, the measured current and voltage output data are shown in Table 1. The air of the whole system is input at 100ml/min, and water is supplemented at the same time at 10ml/day; the pure oxygen input to the ozone generator is 20ml/min to generate ozone with a concentration of 14wt%.
表1.实施例1的电化学实验数据The electrochemical experiment data of table 1. embodiment 1
本发明为臭氧发生器制备纯氧的方法,采用至少两个电解水单元和它们各自的供电单元,连续运行稳定可靠;氢能回收供电单元回收利用了电解水产生的氢能,节约了能源并解决了氢气的安全问题;The invention is a method for preparing pure oxygen by an ozone generator. At least two electrolyzed water units and their respective power supply units are adopted, and the continuous operation is stable and reliable; the hydrogen energy recovery power supply unit recycles and utilizes hydrogen energy generated by electrolyzed water, which saves energy and saves energy. Solve the safety problem of hydrogen;
太阳能电池与交流电网或与直接甲醇燃料电池的同时采用作为外接供电单元,不仅利用太阳能进一步降低了电耗,而且在室内、室外与野外场所均能为臭氧发生器连续稳定地制备纯氧。The combination of solar cells and AC power grids or direct methanol fuel cells as an external power supply unit not only uses solar energy to further reduce power consumption, but also can continuously and stably produce pure oxygen for ozone generators indoors, outdoors and in the field.
针对解决燃料电池和电解池之间的运行能耗问题,本发明通过辅助单元的电解池阴极侧的氢气补充给主单元燃料电池的负极侧,此补充氢气通过燃料电池发电,以弥补主单元的燃料电池和电解池的之间的运行能量损耗。而中国发明专利02114162.2将氢燃料电池与外接的220V交流电整流所得的直流电作为双电源,同时给电解池供电以弥补上述能耗,存在两个问题(1)若外接电源的电压高于燃料电池的工作电压,燃料电池则被反充电而损坏;(2)又因电解池负载的不稳定性等因素,因此在实际使用中难以保证该双电源电路能够稳定可靠和高效率运行。因此本专利通过补充氢气的方法来弥补燃料电池和电解池之间的能量损耗的方法,具有两个优点(1)避免使燃料电池反充电而损坏;(2)主单元的燃料电池作为单一供电电源为电解池供电,其具有稳定可靠和高效率运行的电路。Aiming at solving the problem of running energy consumption between the fuel cell and the electrolytic cell, the present invention supplements the negative electrode side of the main unit fuel cell through the hydrogen gas on the cathode side of the electrolytic cell of the auxiliary unit, and the supplementary hydrogen generates electricity through the fuel cell to make up for the fuel of the main unit Operating energy loss between the battery and the electrolytic cell. However, the Chinese invention patent 02114162.2 uses the hydrogen fuel cell and the external 220V AC rectified DC power as a dual power supply, and supplies power to the electrolytic cell at the same time to make up for the above energy consumption. There are two problems (1) if the voltage of the external power supply is higher than that of the fuel cell (2) Due to factors such as the instability of the load of the electrolytic cell, it is difficult to ensure that the dual power supply circuit can operate stably, reliably and with high efficiency in actual use. Therefore, the method of this patent to make up for the energy loss between the fuel cell and the electrolytic cell by supplementing hydrogen has two advantages (1) avoiding damage to the fuel cell due to reverse charging; (2) the fuel cell of the main unit is used as a single power supply Powers the electrolytic cell, which has circuits that operate reliably and efficiently.
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