CN104614382A - Environment-friendly imaging agent for liquid penetrant test and preparation method for imaging agent - Google Patents
Environment-friendly imaging agent for liquid penetrant test and preparation method for imaging agent Download PDFInfo
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- CN104614382A CN104614382A CN201510035397.2A CN201510035397A CN104614382A CN 104614382 A CN104614382 A CN 104614382A CN 201510035397 A CN201510035397 A CN 201510035397A CN 104614382 A CN104614382 A CN 104614382A
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Abstract
The invention provides an environment-friendly imaging agent for a liquid penetrant test and a preparation method for the imaging agent. The environment-friendly imaging agent for the liquid penetrant test is characterized by comprising the following components in parts by weight: 8-15 parts of image-developing powder, 75-90 parts of edible alcohol, 1-5 parts of modified cellulose and 1-5 parts of a functional aid, wherein the image-developing powder is bone powder. The imaging agent adopts safe and environment-friendly raw materials, does not contain toxic and harmful components, is free of pungent smell, and can reduce harm of a penetrant on test workers to the maximum extent; the use of the functional aid greatly improves the performance of the imaging agent and enables the imaging agent to be uniform to disperse, fine in film formation and good in suspension property; the imaging agent has the characteristics of pure white color and luster, high drying speed and high image-developing sensitivity.
Description
Technical field
The present invention relates to a kind of environment-friendly type dye check developer and preparation method thereof, for detecting surface of the work flaws, belonging to Non-Destructive Testing dye-penetrant inspection technical field.
Background technology
Dye-penetrant inspection is the one in five kinds of conventional lossless detection methods (Liquid penetrant testing, Magnetic testing, ray detection, ultrasound examination, EDDY CURRENT), in order to detect the Surface-breaking defect of non-porous base material.The same with other lossless detection methods, dye-penetrant inspection is also not destroy premised on checked object, effectively checks various construction material, parts and product, so as to evaluating their integrality, continuity and safe reliability.Permeation flaw detection is the important means realizing quality control, is indispensable ingredient in product manufacturing and use and maintenance.
The ultimate principle of dye-penetrant inspection is capillary action principle.The bleeding agent being dissolved with illuminating colour or fluorescent dye is put on surface of the work, due to capillary action, bleeding agent penetrates into all kinds of surface to be had in the tiny flaw of opening, infiltration terminates rear removing excess surface bleeding agent, and apply developer, the bleeding agent in defect bleeds back on surface of the work again, form the Flaw display be exaggerated, observe under white light or under black lamp, fault location can take on a red color and shows or send yellow-green fluorescence, visual state and the distribution that can detect defect.
According to GB/T 18851.2-2008/ISO 3452-2:2006 " Non-Destructive Testing Liquid penetrant testing part 2: the inspection of penetration material ", developer can be divided into dry powder developer, water-soluble developer, aqueous suspension developer, solvent suspension developer.The solvent suspension developer range of application of wherein spraying canned is the widest.What the present invention relates to is a kind of solvent suspension developer.After solvent suspension developer is applied to workplace, rapid draing, form the homogeneous film that one deck has stronger adsorptive power white, white film is adsorbed counter for the bleeding agent penetrated in defect by capillary action principle, forms the defect instruction of amplifying.
Spray canned developer in use, and developer is atomized ejection, and a part is suspension stay in atmosphere, and the as easy as rolling off a log workman that detected a flaw sucks, the potential hazard certain to the healthy existence of workman.Therefore, remove the composition of poisonous and harmful, intense stimulus smell, adopting the developer that the raw material of safety and environmental protection is developed, is also a kind of social responsibility, to reducing the injury to workman.
Solvent suspension developer is primarily of solvent, toner, film forming agent, functional aid composition.
Solvent: the solvent of employing is all generally very active solvent, uses as carrier fluid, such as acetone, 120# solvent oil, hexane, heptane, ethanol.Wherein acetone has specific stimulation smell, and is easy poisonous substance matter processed, uses acetone to be subject to management and control; The hexane of alkane system, heptane, 120# solvent oil, although toxicity is less, long-time a large amount of suction can work the mischief to health, factory's n-hexane poisoning event that example has been in the news; Ethanol is substantially nontoxic, but better selects to be edible alcohol, namely with the edible alcohol that the fermenting raw materials such as cassava, corn method is obtained.
Toner: be generally inorganic powder, such as titanium dioxide, zinc white, calcium carbonate, magnesium oxide, calcium carbonate, silicon dioxide etc., these raw materials all belong to raw mineral materials.The toner that the present invention adopts is bone meal, and bone meal is safety and environmental protection, and bone meal has application in porcelain industry, and for making the ceramic article such as china tableware, bone meal animal skeleton is fired grinding purification and obtained.So far, domestic and foreign literature has no the report that bone meal is applied to developer.
Film forming agent: for auxiliary developer film forming, conventional has collodion.Collodion is in transport, storage, use procedure, and have larger danger, easy burning is even exploded.The present invention is with modified cellulose class film forming agent, and such as hydroxypropyl cellulose and cellulose acetate, this class material is that base stock synthesizes with cellulose, nontoxic.
Functional aid: the effect playing dispersion, suspension, thickening.Peptizaiton, makes toner be not easy each other to assemble, can scatter uniformly, form the outward appearance of uniform and smooth after ejecting; Suspend and thickening power, make whole suspending liquid stable system, be not easy layering, precipitation.The present invention adopts the natural fatty alcohol polyoxyethylene ether monoleate of environmental protection, natural fatty alcohol polyoxyethylene ether trioleate, sucrose stearate are functional aid, and addition is few, but significantly can promote the performance of developer.The judgement of suspension, injects 25 milliliters of graduated cylinders by developer, leave standstill and observe delamination after 15 minutes, the separatrix of sediment and deposit-free, can not more than 2 milliliters apart from upper surface distance.
Summary of the invention
Technical matters to be solved by this invention is to provide a kind of environment-friendly type dye check developer and preparation method thereof, and described developer is solvent suspension formula, by adding functional aid, developer is uniformly dispersed, film forming is fine and smooth, suspension is good; Developer has the advantages that color and luster is pure white, rate of drying is fast, video picture is highly sensitive.
In order to solve the problems of the technologies described above, the invention provides a kind of environment-friendly type dye check developer, it is characterized in that, be made up of toner 8-15 weight portion, edible alcohol 75-90 weight portion, modified cellulose 1 ~ 5 weight portion and functional aid 1 ~ 5 weight portion, described toner is bone meal.
Preferably, described modified cellulose is a kind of in cellulose acetate and hydroxypropyl cellulose or both potpourris.
Preferably, described functional aid is a kind of or several arbitrarily potpourri in natural fatty alcohol polyoxyethylene ether monoleate, natural fatty alcohol polyoxyethylene ether trioleate and sucrose stearate.
Present invention also offers the preparation method of above-mentioned environment-friendly type dye check developer, it is characterized in that, concrete steps comprise:
The first step, at normal temperatures, join in edible alcohol in proportion by modified cellulose, stirring and dissolving is to transparent, stand-by;
Second step, successively toner and functional aid are joined the mixed liquor that the first step obtains in proportion, stir, dissolve mixing;
3rd step, the mixed liquor obtained by second step are crossed muller and are ground, and obtain white suspension;
4th step, the white suspension that the 3rd step obtains is crossed 200 eye mesh screens, obtain developer stoste;
5th step, with in bulk or inhalator jar packaged.
Compared with prior art, beneficial effect of the present invention is as follows:
Developer of the present invention adopts the raw material of safety and environmental protection, not containing poisonous oxious component, has no irritating odor, and can alleviate the harm of bleeding agent to flaw detection workman to the full extent; The use of functional aid significantly promotes the performance of developer, makes that developer is uniformly dispersed, film forming is fine and smooth, suspension is good; Developer of the present invention has the advantages that color and luster is pure white, rate of drying is fast, video picture is highly sensitive.
Embodiment
Below in conjunction with specific embodiment, set forth the present invention further.Should be understood that these embodiments are only not used in for illustration of the present invention to limit the scope of the invention.In addition should be understood that those skilled in the art can make various changes or modifications the present invention, and these equivalent form of values fall within the application's appended claims limited range equally after the content of having read the present invention's instruction.
Embodiment 1
A kind of environment-friendly type dye check developer, be made up of toner, edible alcohol, modified cellulose and functional aid, the concrete composition of each component is as following table:
Its preparation method is:
The first step, at normal temperatures, join in edible alcohol in proportion by modified cellulose, stirring and dissolving is to transparent, stand-by;
Second step, successively bone meal, functional aid are joined the mixed liquor that the first step obtains in proportion, stir, dissolving mixes;
3rd step, the mixed liquor obtained by second step are crossed muller and are ground, until become uniform white suspension.
4th step, the white suspension that the 3rd step obtains is crossed 200 eye mesh screens, obtain developer stoste;
5th step, with in bulk or inhalator jar packaged.
During use, bleeding agent (the DPT-9 bleeding agent of Shanghai Chengyou Industrial Group Co., Ltd.) is put on surface of the work, due to capillary action, bleeding agent penetrates into all kinds of surface to be had in the tiny flaw of opening, infiltration terminates rear removing excess surface bleeding agent, apply the environment-friendly type dye check developer of the present embodiment, bleeding agent in defect bleeds back on surface of the work again, after developer drying, form the Flaw display be exaggerated, observe under white light, fault location takes on a red color, the visual formation and distribution that can detect defect.
The viscosity of this developer is 1.70mm
2/ s, is uniformly dispersed, without caking soilless sticking, and rate of drying 30 seconds, suspension: 15 minutes without layering.
Embodiment 2
A kind of environment-friendly type dye check developer, be made up of toner, edible alcohol, modified cellulose and functional aid, the concrete composition of each component is as following table:
Its preparation method is identical with embodiment 1 with using method.
The viscosity of this developer is 2.0mm
2/ s, is uniformly dispersed, without caking soilless sticking, and rate of drying 35 seconds, suspension: 15 minutes without layering.
Embodiment 3
A kind of environment-friendly type dye check developer, be made up of toner, edible alcohol, modified cellulose and functional aid, the concrete composition of each component is as following table:
Its preparation method is identical with embodiment 1 with using method.
The viscosity of this developer is 2.4mm
2/ s, is uniformly dispersed, without caking soilless sticking, and rate of drying 40 seconds, suspension: 15 minutes without layering.
Claims (4)
1. an environment-friendly type dye check developer, is characterized in that, be made up of toner 8-15 weight portion, edible alcohol 75-90 weight portion, modified cellulose 1 ~ 5 weight portion and functional aid 1 ~ 5 weight portion, described toner is bone meal.
2. environment-friendly type dye check developer as claimed in claim 1, is characterized in that, described modified cellulose is a kind of in cellulose acetate and hydroxypropyl cellulose or both potpourris.
3. environment-friendly type dye check developer as claimed in claim 1, it is characterized in that, described functional aid is a kind of or several arbitrarily potpourri in natural fatty alcohol polyoxyethylene ether monoleate, natural fatty alcohol polyoxyethylene ether trioleate and sucrose stearate.
4. the preparation method of the environment-friendly type dye check developer according to any one of claim 1-3, it is characterized in that, concrete steps comprise:
The first step, at normal temperatures, join in edible alcohol in proportion by modified cellulose, stirring and dissolving is to transparent, stand-by;
Second step, successively toner and functional aid are joined the mixed liquor that the first step obtains in proportion, stir, dissolve mixing;
3rd step, the mixed liquor obtained by second step are crossed muller and are ground, and obtain white suspension;
4th step, the white suspension that the 3rd step obtains is crossed 200 eye mesh screens, obtain developer stoste;
5th step, with in bulk or inhalator jar packaged.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108169411A (en) * | 2017-12-15 | 2018-06-15 | 赖邦德 | Nondestructive inspection agent |
CN109307676A (en) * | 2017-07-27 | 2019-02-05 | 东莞华晶粉末冶金有限公司 | Imaging agent and ceramic method for detection fault detection |
CN110646437A (en) * | 2019-09-23 | 2020-01-03 | 依工特种材料(苏州)有限公司 | Dye check developer with good suspension property and preparation method thereof |
CN111175374A (en) * | 2019-12-30 | 2020-05-19 | 苏州新美达探伤器材有限公司 | Nuclear contrast enhancer and preparation method thereof |
CN111693541A (en) * | 2020-06-22 | 2020-09-22 | 苏州聚友保利检测科技有限公司 | Solvent-removing type dye penetrant flaw detector and preparation method thereof |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109307676A (en) * | 2017-07-27 | 2019-02-05 | 东莞华晶粉末冶金有限公司 | Imaging agent and ceramic method for detection fault detection |
CN108169411A (en) * | 2017-12-15 | 2018-06-15 | 赖邦德 | Nondestructive inspection agent |
CN110646437A (en) * | 2019-09-23 | 2020-01-03 | 依工特种材料(苏州)有限公司 | Dye check developer with good suspension property and preparation method thereof |
CN111175374A (en) * | 2019-12-30 | 2020-05-19 | 苏州新美达探伤器材有限公司 | Nuclear contrast enhancer and preparation method thereof |
CN111693541A (en) * | 2020-06-22 | 2020-09-22 | 苏州聚友保利检测科技有限公司 | Solvent-removing type dye penetrant flaw detector and preparation method thereof |
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Application publication date: 20150513 |