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CN104577249A - Method for recycling waste lithium cobalt oxide lithium ion battery - Google Patents

Method for recycling waste lithium cobalt oxide lithium ion battery Download PDF

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Publication number
CN104577249A
CN104577249A CN201510017328.9A CN201510017328A CN104577249A CN 104577249 A CN104577249 A CN 104577249A CN 201510017328 A CN201510017328 A CN 201510017328A CN 104577249 A CN104577249 A CN 104577249A
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ion battery
lithium ion
powder
waste
magnetic separation
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CN104577249B (en
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李佳
许振明
齐婷
王光旭
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Shanghai Jiaotong University
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Shanghai Jiaotong University
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/54Reclaiming serviceable parts of waste accumulators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/84Recycling of batteries or fuel cells

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  • Manufacture And Refinement Of Metals (AREA)
  • Processing Of Solid Wastes (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Secondary Cells (AREA)

Abstract

The invention relates to a method for recycling waste lithium cobalt oxide lithium ion battery. The method is characterized in that valuable components in the waste lithium ion battery are completely recycled by integrating the processes of crushing by a punch press, magnetic separation, eddy current selection, anaerobic atmospheric roasting, temperature-variable filtering and the like, and products with the relatively high additional values, such as elemental crude cobalt, lithium carbonate, graphite, copper, aluminum, iron, and plastics are obtained. Manners of crushing by a punch press, magnetic separation, eddy current selection and the like are adopted for performing material separation, so that the original physical properties of materials are kept. Meanwhile, positive powder and negative powder of an electrode material are cooperatively treated, the negative graphite material is effectively utilized, the in-situ preparation of a resource can be realized, and the waste lithium ion battery can be relatively completely recycled. The anaerobic atmospheric roasting is adopted, so that the reaction condition is relatively loose, the loss of a graphite material is reduced, the cost is saved, the technological flow is simplified, and the industrial application practice can be facilitated.

Description

A kind of processing method of waste and old cobalt acid lithium ion battery resource
Technical field
The present invention relates to the resource reclaim to waste and old lithium ion battery valuable component, especially for effective environmental protection recycling method of cobalt acid lithium battery, belong to the electron wastes process in field of environment protection, resource field.
Background technology
Global lithium ion battery shipment amount about 42.98 hundred million in 2011, market scale reaches 92,400,000,000 yuans, comparatively within 2010, increases by 24.16%.Estimate between 2012-2020, portable Li-like ions battery, power lithium-ion battery by respectively with 7.58%, 26.84% compound growth rate sustainable growth, the year two thousand twenty whole world lithium ion battery market scale will reach 3,866 hundred million yuan.According to statistics general about 3 years of lithium battery useful life, cycle period is about 500 times, because repeated charge causes electrode expansion to block active material, causes lithium ion battery inactivation to scrap.Along with the extensive use of lithium ion battery, its use amount increases year by year, and the environmental problem caused by waste and old lithium ion battery has caused the extensive concern of countries in the world.Be different from conventional batteries, waste and old ion battery composition composition more complicated, there is significant resource and contaminative, in a discarded cobalt acid lithium ion battery, valuable metal such as cobalt (Co) accounts for 15%, it is the hundred times of China's cobalt ore average grade 0.02%, potential value accounts for 82.40% of whole battery, and copper (Cu), aluminium (Al) tenor reach 18.7%, have significant resource.If the resource that these misplace position reasonably can not be reclaimed, will cause and greatly waste.
At present, technology both domestic and external biases toward the Mechanical Crushing adopting physics to combine with chemical method, acidleach, chemical precipitation, the modes such as solvent extraction reclaim the positive electrode containing cobalt, as the Chinese invention patent method of Call Provision " from the waste and old lithium ion battery " (Li Jinhui etc., the patent No. 200810116297.2), provide a kind of method of Call Provision from waste and old lithium ion battery, after waste and old lithium ion battery is discharged, coarse crushing is adopted to isolate Fe, Al, Cu, plastics and organic film and screenings matter, ultrasonic wave stirring and washing is to obtain LiCoO2 powder from aluminium foil, and Leaching in Hydrochloric Acid metallic element, chemical precipitation obtains cobalt oxalate and heat treatment obtains Co 2o 3.The method uses a large amount of chemical agent to bring secondary pollution to recovery process, can cause the waste of some electrode materials powder in coarse crushing process, a large amount of hydrochloric acid used to equipment corrosion-resistant require high-leveled and difficult in commercial Application.
Chinese invention patent " a kind of method reclaiming valuable metal from waste lithium cell " (Zhang Yongxiang, the patent No. 201010262198.2), disclose a kind of method reclaiming valuable metal from waste lithium cell, be by Mechanical Crushing after waste lithium cell through 350 DEG C-400 DEG C calcinings of pyrogenic process high temperature, obtain the material containing cobalt, copper and aluminium, add alkali lye afterwards except aluminium, recycling sulfuric acid and extractant copper removal.Alkali lye produces harm except discharging a large amount of gas in aluminium process to operating personnel, the waste lithium cell of fragmentation is directly carried out high-temperature calcination, wastes negative pole graphite material, and the use of a large amount of business extractant adds process costs and drops into.
Chinese invention patent " a kind of process from waste lithium cell process " (Fang Weiqing, the patent No. 201010295586.0), adopt nmp solvent to dissolve by after waste lithium cell primary separation, cobalt acid lithium slag obtains cobalt liquid by washing, filtration, drying, leaching etc. and obtains B-Co (OH) after further complex-precipitation again 2.The end-product that this treatment process obtains is precipitate B-Co (OH) 2, not cobalt simple substance, is unfavorable for recycling further of product, and the value dropping into commercial Application is lower.
Chinese invention patent " battery crushing agent and battery crushing method thereof " (Nan Junmin etc., the patent No. 200410051922.1), adopt stamping machine and the design of specific pressure head to realize the separating substances of battery case and battery material, mass disposal can be carried out to irony and cadmia battery.
The recycling recovery process of current lithium ion battery is mainly the hydrometallurgical processes of acidleach and solvent extraction coupling, in the process of process cobalt acid lithium battery electrode material, need leaching and the Chemical deep process of carrying out cobalt, produce the chemical acid alkali waste liquid of a large amount of high concentration, bring secondary pollution, commercial extractant causes the raising of processing cost.And concentrate the extraction of valuable metal cobalt and lithium in positive electrode, ignore the recycling of other resources.
Summary of the invention
For defect of the prior art, the object of this invention is to provide a kind of waste and old cobalt acid lithium ion battery method of resource, techniques such as utilizing punch press fragmentation, vibrosieve, magnetic separation, selection by winnowing, the roasting of anaerobic normal pressure combines and realizes the complete resource of valuable component in waste and old lithium ion battery by the method, and obtains simple substance cobalt and the lithium carbonate product with high added value.Comprise six steps such as electric discharge+punch press fragmentation, vibrosieve+magnetic separation+eddy current electric separation, hammer crushing+vibrosieve, the roasting of anaerobic normal pressure, wet magnetic separation, alternating temperature filtration, concrete:
Step one, waste and old lithium ion battery adopt NaCl solution to soak electric discharge, and soak time is 4 ~ 6 hours, guarantees that battery fully discharges dump energy.Battery after electric discharge adopts punch press broken, utilizes the impulsive force of push-down head on punch press to reach battery case entirety and battery peeling effect.
Step 2, the battery case after fragmentation and battery material are carried out vibrosieve, sieve aperture is 1mm, mechanical oscillation achieve fully dissociating of sheathing material and battery material, oversize matter obtains bulk iron sheet through magnetic separation, and after magnetic separation, surplus materials is plastic casing, battery material comprises plastic diaphragms, take aluminium foil as the anode of collector, take Copper Foil as the negative pole of collector.Screenings matter is the electrode powder composite material produced in shattering process, and main component is LiCoO 2powder and powdered graphite.
Step 3, the mixture of plastics, copper and aluminium etc. after upper for sieve in step 2 product magnetic separation is isolated plastics through eddy current electric separation again, realize the resource of plastics.To remaining cell positive material and the further crushing and screening of negative material, disintegrating machine adopts hammer mill, and sieve aperture is 2mm.The tup that disintegrating machine high speed rotates makes LiCoO 2powder and powdered graphite are peeled off completely from Copper Foil and aluminium foil.For containing Copper Foil and the aluminium foil mixture of a small amount of electrode powder on sieve, realize the resource of copper, aluminium.The lower electrode powder composite material for producing in shattering process of sieve, main component is LiCoO 2powder and powdered graphite.
Step 4, step 2 mixed with minus sieve powder in step 3, under protective atmosphere, carry out roasting, sintering temperature is 850 DEG C ~ 1000 DEG C, and temperature retention time is 30 ~ 60 minutes.React in roasting process: 4LiCoO 2+ 3C=2Li 2cO 3+ 4Co+CO 2, product is simple substance cobalt, lithium carbonate powder, powdered graphite mixture.
Step 5, by the product powder wet magnetic separation in step 4, medium is water.Magnetic separator is general wet magnetic separator, and obtaining product from the filtration of magnetic separator concentrate mouth discharge material normal temperature is that the thick cobalt powder of simple substance (Co) purity reaches 97%, achieves the resource of high added value cobalt.
In step 6, step 5, the mine tailing mouth eliminating material normal temperature of wet magnetic separation filters and obtains product is graphite powder, achieves the resource of negative material.In step 5, the filtrate of wet magnetic separation is heated to 80 DEG C ~ 90 DEG C, and filtering and obtaining product is lithium carbonate (Li 2cO 3) powder, achieve the resource of high added value lithium carbonate.
Preferably, in step one, the NaCl solution concentration for battery discharge is 10% ~ 20%, guarantees that discharge process carried out in the high efficiency stage.
Preferably, in step one, determine the technological parameter of punch press indenter shape and size according to every batch processed amount of batteries.
Preferably, in step 2 and step 3, vibrating screen classifier is continuous feed, and sifting bed inclination angle is 3-5 degree.
Preferably, in step 4, described roasting process can adopt batch (-type) and continous way to feed in raw material, and protective atmosphere can select the inert gas such as nitrogen or argon gas.
Preferably, in step 5, selecting of described wet magnetic separator, based on the physical property difference of product powder in step 4.In step 4, product powder is simple substance cobalt, lithium carbonate powder, powdered graphite mixture, and simple substance cobalt is magnetic metal, and lithium carbonate is slightly soluble in water, and powdered graphite is water insoluble.
Preferably, in step 6, filtrate is without the need to discharge, directly recycles as the liquid medium of wet magnetic separator in step 5, achieves without discharging of waste liquid.
Preferably, the punch press fragmentation described in technique, vibrosieve, magnetic separation, eddy current electric separation, hammer crushing, anaerobic normal pressure roasting technique equipment adopt hermetically sealed, and arrange exhaust outlet, and air-flow provides negative pressure to eliminate harmful substance through active carbon by centrifugal blower.
Operation principle of the present invention: utilize Mechanical Crushing and vibrosieve to realize adhering to coming off of positive and negative pole material powder on a current collector; Utilize magnetic separation, enrichment that eddy current electric separation realizes positive and negative pole material powder; Through the roasting of anaerobic constant-pressure and high-temperature, impel reaction 4LiCoO 2+ 3C=2Li 2cO 3+ 4Co+CO 2carry out; According to magnetic and the dissolubility difference of product, utilize wet magnetic separation to obtain final products with filter type of heating, achieve the high added value resource of waste and old cobalt acid lithium ion battery.
Compared with prior art, the present invention has following beneficial effect:
The present invention utilizes the techniques such as punch press fragmentation, vibrosieve, magnetic separation, eddy current electric separation, the roasting of anaerobic normal pressure to combine to realize the complete resource of valuable component in waste and old cobalt acid lithium ion battery, leaches, chemical precipitation, extractant extraction phase ratio have the features such as cost is low, efficient, non-secondary pollution with inorganic acid; The present invention, by the both positive and negative polarity powder associated treatment of electrode material, effectively make use of negative pole graphite material, achieves the original position preparation of resource, more complete to waste and old lithium ion battery resource.Adopt the roasting of anaerobic normal pressure, reaction condition is comparatively loose, reduces graphite material loss, cost-saving, and simple flow is beneficial to commercial Application practice.
Accompanying drawing explanation
By reading the detailed description done non-limiting example with reference to the following drawings, other features, objects and advantages of the present invention will become more obvious:
Fig. 1 is the flow chart of the inventive method;
Fig. 2 is waste and old lithium ion battery discharging efficiency curve chart;
Fig. 3 is X-ray diffraction (XRD) figure of mixed-powder after step 4 anaerobic normal pressure of the present invention roasting.
Embodiment
Below in conjunction with specific embodiment, the present invention is described in detail.Following examples will contribute to those skilled in the art and understand the present invention further, but not limit the present invention in any form.It should be pointed out that to those skilled in the art, without departing from the inventive concept of the premise, some distortion and improvement can also be made.These all belong to protection scope of the present invention.
As shown in Figure 1, waste and old cobalt acid lithium ion battery method of resource, techniques such as utilizing punch press fragmentation, vibrosieve, magnetic separation, selection by winnowing, the roasting of anaerobic normal pressure combines and realizes the complete resource of valuable component in waste and old lithium ion battery by the method, and obtains simple substance cobalt and the lithium carbonate product with high added value.Comprise six steps such as electric discharge+punch press fragmentation, vibrosieve+magnetic separation+eddy current electric separation, hammer crushing+vibrosieve, the roasting of anaerobic normal pressure, wet magnetic separation, alternating temperature filtration, concrete:
Step one, waste and old lithium ion battery adopt NaCl solution to soak electric discharge, and soak time is 4 ~ 6 hours, guarantees that battery fully discharges dump energy.Battery after electric discharge adopts punch press broken, utilizes the impulsive force of push-down head on punch press to reach battery case entirety and battery peeling effect.
Step 2, the battery case after fragmentation and battery material are carried out vibrosieve, sieve aperture is 1mm, mechanical oscillation achieve fully dissociating of sheathing material and battery material, oversize matter obtains bulk iron sheet through magnetic separation, and after magnetic separation, surplus materials is plastic casing, battery material comprises plastic film, take aluminium foil as the anode of collector, take Copper Foil as the negative pole of collector.Screenings matter is the electrode powder composite material produced in shattering process, and main component is LiCoO 2powder and powdered graphite.
Step 3, the mixture of plastics, copper and aluminium etc. on sieve in step 2 is isolated plastics at eddy current electric separation, realize the resource of plastics.To remaining cell positive material and the further crushing and screening of negative material, disintegrating machine adopts hammer mill, and sieve aperture is 2mm.The tup that disintegrating machine high speed rotates makes LiCoO 2powder and powdered graphite are peeled off completely from Copper Foil and aluminium foil.For containing Copper Foil and the aluminium foil mixture of a small amount of electrode powder on sieve, realize the resource of copper, aluminium.The lower electrode powder composite material for producing in shattering process of sieve, main component is LiCoO 2powder and powdered graphite.
Step 4, step 2 mixed with minus sieve powder in step 3, under protective atmosphere, carry out roasting, sintering temperature is 850 DEG C ~ 1000 DEG C, and temperature retention time is 30 ~ 60 minutes.React in roasting process: 4LiCoO 2+ 3C=2Li 2cO 3+ 4Co+CO 2, roasting afterproduct is detected as simple substance cobalt, lithium carbonate powder, powdered graphite mixture through X-ray diffraction (XRD) (Fig. 3).
Step 5, by the product powder wet magnetic separation in step 4, medium is water.Magnetic separator is general wet magnetic separator, obtain product from the filtration of magnetic separator concentrate mouth discharge material normal temperature and be detected as simple substance cobalt powder (Co) through X-ray diffraction (XRD) (Fig. 3), detect through inductive coupling plasma emission spectrograph (ICP), result is as shown in table 1, products C o purity reaches 97%, achieves the resource of high added value cobalt.
Table 1 product coarse Co meal component icp analysis (%)
In step 6, step 5, the mine tailing mouth eliminating material normal temperature of wet magnetic separation filters and obtains product is graphite powder, achieves the resource of negative material.In step 5, the filtrate of wet magnetic separation is heated to 80 DEG C ~ 90 DEG C, and filtering and obtaining product is lithium carbonate (Li 2cO 3) powder, achieve the resource of high added value lithium carbonate.
In the present embodiment, as shown in Figure 2, the NaCl solution concentration for battery discharge is 10 ~ 20%, guarantees that discharging efficiency is between Spring layer.
In the present embodiment, vibrating screen classifier is continuous feed, and sifting bed inclination angle is 3-5 degree;
In the present embodiment, roasting process can adopt batch (-type) and continous way to feed in raw material, and protective atmosphere can select the inert gas such as nitrogen or argon gas.
In the present embodiment, selecting of wet magnetic separator, based on the physical property difference of product powder in step 4.In step 4, product powder is simple substance cobalt, lithium carbonate powder, powdered graphite mixture, and simple substance cobalt is magnetic metal, and lithium carbonate is slightly soluble in water, and powdered graphite is water insoluble.As shown in Figure 3, wet magnetic separator concentrate mouth discharge is simple substance cobalt.
The present embodiment adopts the techniques such as punch press fragmentation, vibrosieve, magnetic separation, selection by winnowing, the roasting of anaerobic normal pressure to combine and realizes valuable component method of resource in waste and old cobalt acid lithium ion battery, have the features such as cost is low, efficient, structure is simple, pollution-free; The present embodiment, by the both positive and negative polarity powder associated treatment of electrode material, effectively make use of negative pole graphite material, achieves the original position preparation of resource, more complete to waste and old lithium ion battery resource.Adopt the roasting of anaerobic normal pressure, reaction condition is comparatively loose, reduces graphite material loss, cost-saving, and simple flow is beneficial to commercial Application practice.
Above specific embodiments of the invention are described.It is to be appreciated that the present invention is not limited to above-mentioned particular implementation, those skilled in the art can make various distortion or amendment within the scope of the claims, and this does not affect flesh and blood of the present invention.

Claims (7)

1. the processing method of a waste and old cobalt acid lithium ion battery resource, it is characterized in that, the method comprises: the fragmentation of electric discharge+punch press, vibrosieve+magnetic separation+eddy current electric separation, hammer crushing+vibrosieve, the roasting of anaerobic normal pressure, wet magnetic separation, alternating temperature filter six steps, specific as follows:
Step one, NaCl solution is adopted to soak electric discharge waste and old cobalt acid lithium ion battery, soak time is 4 ~ 6 hours, make it discharge completely, then utilize punch press to carry out break process, utilize the impulsive force of push-down head on punch press that battery case entirety is peeled off with battery;
Step 2, the battery case after fragmentation and battery are carried out vibrosieve, sieve aperture is 1mm, property material for battery shell and battery material are dissociated, oversize matter obtains bulk iron sheet through magnetic separation, surplus materials is plastics, take aluminium foil as the anode of collector, take Copper Foil as the mixture of the negative pole of collector, and screenings matter is main component is LiCoO 2the electrode powder composite material of powder and powdered graphite;
Step 3, the mixture of plastics, copper and aluminium after upper for sieve in step 2 product magnetic separation is isolated plastics through eddy current electric separation again, to remaining cell positive material and the further crushing and screening of negative material, sieve aperture is 2mm, makes LiCoO 2powder and powdered graphite are peeled off completely from Copper Foil and aluminium foil: sieve the Copper Foil for containing a small amount of electrode powder and aluminium foil mixture, and the lower electrode powder composite material for producing in shattering process of sieve, main component is LiCoO 2powder, powdered graphite, binding agent;
Step 4, step 2 mixed with minus sieve powder in step 3, under protective atmosphere, carry out roasting, sintering temperature is 850 DEG C ~ 1000 DEG C, and temperature retention time is 30 ~ 60 minutes, reacts in roasting process: 4LiCoO 2+ 3C=2Li 2cO 3+ 4Co+CO 2, product is simple substance cobalt, lithium carbonate powder, powdered graphite mixture;
Step 5, the product in step 4 is carried out wet magnetic separation process by magnetic separator, medium is water, and magnetic separator concentrate mouth is discharged material and carries out normal temperature filtration, obtaining product is the thick cobalt powder of simple substance;
Magnetic separator mine tailing mouth is got rid of material and carries out normal temperature filtration, obtaining product is graphite powder;
Step 6, the filtrate of wet magnetic separation in step 5 is heated to 80 DEG C ~ 90 DEG C, filtering and obtaining product is lithium carbonate powder.
2. the processing method of a kind of waste and old cobalt acid lithium ion battery resource according to claim 1, it is characterized in that, in step one, the NaCl solution concentration for battery discharge is 10% ~ 20%.
3. the processing method of a kind of waste and old cobalt acid lithium ion battery resource according to claim 1, is characterized in that, in step one, determine the technological parameter of punch press indenter shape and size according to every batch processed amount of batteries.
4. the processing method of a kind of useless waste and old cobalt acid lithium ion battery resource according to claim 1, is characterized in that, in step 2 and step 3, vibrating screen classifier is continuous feed, and sifting bed inclination angle is 3 ~ 5 degree.
5. the processing method of a kind of waste and old cobalt acid lithium ion battery resource according to claim 1, it is characterized in that, in step 4, described roasting process adopts batch (-type) or continous way to feed in raw material, and protective atmosphere selects nitrogen or argon gas.
6. the processing method of a kind of waste and old cobalt acid lithium ion battery resource according to claim 1, it is characterized in that, in step 6, filtrate, without the need to discharge, directly recycles as the liquid medium of wet magnetic separator in step 5.
7. the processing method of a kind of waste and old cobalt acid lithium ion battery resource according to claim 1, it is characterized in that, described punch press fragmentation, vibrosieve, magnetic separation, eddy current electric separation, hammer crushing, anaerobic normal pressure roasting technique equipment adopt hermetically sealed, and exhaust outlet is set, air-flow provides negative pressure to eliminate harmful substance through active carbon by centrifugal blower.
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