A kind of Sole moulding method
Technical field
The present invention relates to a kind of sole processing method, particularly relate to a kind of Sole moulding method.
Background technology
Present sole utilizes polyurethane elastomer to make usually, polyurethane elastomer has density, low elasticity is good, the not at all easy distortion of compression ratio, the irreplaceable advantage of good stability of the dimension etc. other materials, but its production is that two kinds of liquid charging stocks are foamed by chemical reaction footwear and generate, be therefore difficult to solve in product the foaming line leaving bubble, lack the flaws such as material and stay.Can only be made up by secondary operations such as repairing, spray paint, waste a lot of financial resources, material resources are with artificial, applicant also devises a production method that directly can use a mould molding sole before, but because of the shortage of existing human resources, its egative film brush coating technique needs a large amount of skilled craftsman to complete also to be affected to some extent on output.
Summary of the invention
The invention discloses a kind of Sole moulding method, in order to solve the deficiencies in the prior art.
For solving the problem, technical solution of the present invention is:
A kind of Sole moulding method, its first production method is:
First 45 DEG C-55 DEG C are heated to mould; Secondly be positioned on bed die by egative film, TPU film is placed on bed die, and center is covered bed die, and is sealed by sealing ring, is fixed by attachment fastener; Again mould is heated by heat tunnel, make TPU film temperature reach 180 DEG C-200 DEG C; Mould is inhaled vacuum, TPU film and die cavity and egative film are adsorbed; In the most backward die cavity, to make it foam in die cavity qualitative for filling polyurethane, bonded further egative film and TPU film by the heat that produces during foaming and pressure;
Its second production method is:
First 45 DEG C-55 DEG C are heated to mould; Secondly be positioned on bed die by egative film, TPU film bottom surface glue spraying also covers on egative film, and center is covered bed die, and is sealed by sealing ring, is built downwards by upper cover, is fixed by attachment fastener; Again mould is heated by heat tunnel, make mold temperature reach 60 DEG C-80 DEG C; Then after being heated by heat tunnel, mould is inhaled vacuum, TPU film and egative film are bonded; In the most backward die cavity, to make it foam in die cavity qualitative for filling polyurethane, bonded further egative film and TPU film by the heat that produces during foaming and pressure;
Its third production method is:
First 45 DEG C-55 DEG C are heated to mould; Secondly be positioned on bed die by egative film, TPU film bottom surface glue spraying also covers on egative film, and center is covered bed die, and is sealed by sealing ring, is built downwards by upper cover, is fixed by attachment fastener; Again mould is heated by heat tunnel, make mold temperature reach 60 DEG C-80 DEG C; Then hot melt glue is injected by being arranged at the glue inlet tube of position between egative film and tpu film between center and bed die, and after being heated by heat tunnel, mould is inhaled vacuum, TPU film and egative film are bonded, and its unnecessary hot melt glue can flow out mould by glue inlet tube; In the most backward die cavity, to make it foam in die cavity qualitative for filling polyurethane, bonded further egative film and TPU film by the heat that produces during foaming and pressure.
Described egative film is that a kind of sticking material of rear tool that heats is made.
Described egative film makes after eva mixes by 3:1 with rubber.
Described first method makes mould in heat tunnel, makes tpu film at least reach 185 DEG C.
Described tpu film thickness is 0.05-0.18mm.
Described tpu film thickness is 0.8-1mm.
Described tpu film thickness is 0.85mm.
Take out sole after described foaming and setting through 60-70 DEG C of baking oven, pressing machine is with 20kg-25kg/cm
2pressure pressing; Described heat tunnel is carbon fibre heating tube heat tunnel.
The invention has the beneficial effects as follows: solve because its stress reason decorative pattern is unintelligible when TPU film is adsorbed onto die surface by design of the present invention, the problems such as product contracting receipts; Product completes bonding in same mould, substantially increases production efficiency and saves artificial and time, also greatly improving the aesthetic of product and the adhesion stability of product, saving manpower, reduces technique to the dependence of skilled craftsman.
Detailed description of the invention
Below the specific embodiment of the present invention is described in further detail.
Technical solution of the present invention is:
A kind of Sole moulding method, its first production method is:
First 45 DEG C-55 DEG C are heated to mould; Secondly be positioned on bed die by egative film, TPU film is placed on bed die, and center is covered bed die, and is sealed by sealing ring, is fixed by attachment fastener; Again mould is heated by heat tunnel, make TPU film temperature reach 180 DEG C-200 DEG C; Mould is inhaled vacuum, TPU film and die cavity and egative film are adsorbed; In the most backward die cavity, to make it foam in die cavity qualitative for filling polyurethane, bonded further egative film and TPU film by the heat that produces during foaming and pressure;
Its second production method is:
First 45 DEG C-55 DEG C are heated to mould; Secondly be positioned on bed die by egative film, TPU film bottom surface glue spraying also covers on egative film, and center is covered bed die, and is sealed by sealing ring, is built downwards by upper cover, is fixed by attachment fastener; Again mould is heated by heat tunnel, make mold temperature reach 60 DEG C-80 DEG C; Then after being heated by heat tunnel, mould is inhaled vacuum, TPU film and egative film are bonded; In the most backward die cavity, to make it foam in die cavity qualitative for filling polyurethane, bonded further egative film and TPU film by the heat that produces during foaming and pressure;
Its third production method is:
First 45 DEG C-55 DEG C are heated to mould; Secondly be positioned on bed die by egative film, TPU film bottom surface glue spraying also covers on egative film, and center is covered bed die, and is sealed by sealing ring, is built downwards by upper cover, is fixed by attachment fastener; Again mould is heated by heat tunnel, make mold temperature reach 60 DEG C-80 DEG C; Then hot melt glue is injected by being arranged at the glue inlet tube of position between egative film and tpu film between center and bed die, and after being heated by heat tunnel, mould is inhaled vacuum, TPU film and egative film are bonded, and its unnecessary hot melt glue can flow out mould by glue inlet tube; In the most backward die cavity, to make it foam in die cavity qualitative for filling polyurethane, bonded further egative film and TPU film by the heat that produces during foaming and pressure.
Described egative film is that a kind of sticking material of rear tool that heats is made.
Described egative film makes after eva mixes by 3:1 with rubber.
Described first method makes mould in heat tunnel, makes tpu film at least reach 185 DEG C.
Described tpu film thickness is 0.05-0.18mm.
Described tpu film thickness is 0.8-1mm.
Described tpu film thickness is 0.85mm.
Take out sole after described foaming and setting through 60-70 DEG C of baking oven, pressing machine is with 20kg-25kg/cm
2pressure pressing; Described heat tunnel is carbon fibre heating tube heat tunnel.
When actual production, by the production of making above-mentioned technological process and carrying out sole, in process of production because tpu film thickness is that its distortion of 0.8-1mm and extended length are less, egative film and tpu film can cement solid by the hot melt glue being coated in tpu film and perfusion when inhaling vacuum, and the heat produced when foaming and pressure make it bond further, glue expansion during bonding in unit are makes its thickness little but rate of drying is fast, bonding strength is high, and the first mode of production is mainly used in producing in enormous quantities and egative film decorative pattern is shallow and simple sole.
After heat tunnel, TPU film is heated to 185-195 DEG C, the inner hydrogen bond of TPU film macromolecule is disappeared, molecular activity, make it to reach the TPU film post forming being adsorbed on mold cavity surfaces when inhaling vacuum, decorative pattern is clear; Carry out suction application of vacuum by the gap between TPU film and bed die, the part being adsorbed on egative film when inhaling vacuum reaches and bottom glue bonding optimum condition.Finally by inhaled vacuum die cavity in filling polyurethane, epiphragma, make it to foam in die cavity, qualitative, the heat produced during foaming and the laminating of pressure to egative film and TPU film provide more consolidation.
Above-mentioned detailed description of the invention is the preferred embodiments of the present invention, can not limit the present invention, and any of other does not deviate from technical scheme of the present invention and the substitute mode of the change made or other equivalence, is included within protection scope of the present invention.