CN104558804A - Ceramic polyolefin material and preparation method thereof - Google Patents
Ceramic polyolefin material and preparation method thereof Download PDFInfo
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- CN104558804A CN104558804A CN201510023745.4A CN201510023745A CN104558804A CN 104558804 A CN104558804 A CN 104558804A CN 201510023745 A CN201510023745 A CN 201510023745A CN 104558804 A CN104558804 A CN 104558804A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 38
- 239000000463 material Substances 0.000 title claims abstract description 35
- 229920000098 polyolefin Polymers 0.000 title claims abstract description 26
- 238000002360 preparation method Methods 0.000 title claims abstract description 15
- 239000000843 powder Substances 0.000 claims abstract description 78
- 239000000314 lubricant Substances 0.000 claims abstract description 18
- 229920001577 copolymer Polymers 0.000 claims abstract description 10
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims abstract description 9
- 239000004711 α-olefin Substances 0.000 claims abstract description 9
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 claims abstract description 7
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 claims abstract description 6
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910021538 borax Inorganic materials 0.000 claims abstract description 6
- 229910052796 boron Inorganic materials 0.000 claims abstract description 6
- PWWSSIYVTQUJQQ-UHFFFAOYSA-N distearyl thiodipropionate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCCCCCCCC PWWSSIYVTQUJQQ-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000005368 silicate glass Substances 0.000 claims abstract description 6
- 239000004328 sodium tetraborate Substances 0.000 claims abstract description 6
- 235000010339 sodium tetraborate Nutrition 0.000 claims abstract description 6
- WYXIGTJNYDDFFH-UHFFFAOYSA-Q triazanium;borate Chemical compound [NH4+].[NH4+].[NH4+].[O-]B([O-])[O-] WYXIGTJNYDDFFH-UHFFFAOYSA-Q 0.000 claims abstract description 6
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 claims abstract description 5
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims abstract description 5
- RGIBXDHONMXTLI-UHFFFAOYSA-N chavicol Chemical group OC1=CC=C(CC=C)C=C1 RGIBXDHONMXTLI-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000005365 phosphate glass Substances 0.000 claims abstract description 5
- 238000002844 melting Methods 0.000 claims description 14
- 230000008018 melting Effects 0.000 claims description 14
- 238000002156 mixing Methods 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 10
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 8
- 239000003112 inhibitor Substances 0.000 claims description 8
- 230000003647 oxidation Effects 0.000 claims description 8
- 238000007254 oxidation reaction Methods 0.000 claims description 8
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical class CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 6
- -1 polynite Chemical compound 0.000 claims description 6
- 150000001642 boronic acid derivatives Chemical class 0.000 claims description 5
- 239000013078 crystal Substances 0.000 claims description 5
- 239000011521 glass Substances 0.000 claims description 5
- 229920001296 polysiloxane Polymers 0.000 claims description 5
- 150000003839 salts Chemical class 0.000 claims description 5
- 239000004698 Polyethylene Substances 0.000 claims description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 4
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical group [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims description 4
- 239000008116 calcium stearate Substances 0.000 claims description 4
- 235000013539 calcium stearate Nutrition 0.000 claims description 4
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 239000010445 mica Substances 0.000 claims description 4
- 229910052618 mica group Inorganic materials 0.000 claims description 4
- 229920000573 polyethylene Polymers 0.000 claims description 4
- 229930195734 saturated hydrocarbon Natural products 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 239000010703 silicon Substances 0.000 claims description 4
- 239000000344 soap Substances 0.000 claims description 4
- 239000005995 Aluminium silicate Substances 0.000 claims description 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 3
- 235000021355 Stearic acid Nutrition 0.000 claims description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- 235000012211 aluminium silicate Nutrition 0.000 claims description 3
- 229960000892 attapulgite Drugs 0.000 claims description 3
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims description 3
- 239000003365 glass fiber Substances 0.000 claims description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 3
- 239000002071 nanotube Substances 0.000 claims description 3
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 3
- IIGMITQLXAGZTL-UHFFFAOYSA-N octyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCCCCCCCC IIGMITQLXAGZTL-UHFFFAOYSA-N 0.000 claims description 3
- 229910052625 palygorskite Inorganic materials 0.000 claims description 3
- 229910052628 phlogopite Inorganic materials 0.000 claims description 3
- 239000008117 stearic acid Substances 0.000 claims description 3
- 239000001993 wax Substances 0.000 claims description 3
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 2
- OJMOMXZKOWKUTA-UHFFFAOYSA-N aluminum;borate Chemical compound [Al+3].[O-]B([O-])[O-] OJMOMXZKOWKUTA-UHFFFAOYSA-N 0.000 claims description 2
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 2
- ULBTUVJTXULMLP-UHFFFAOYSA-N butyl octadecanoate Chemical group CCCCCCCCCCCCCCCCCC(=O)OCCCC ULBTUVJTXULMLP-UHFFFAOYSA-N 0.000 claims description 2
- 239000004200 microcrystalline wax Substances 0.000 claims description 2
- 235000019808 microcrystalline wax Nutrition 0.000 claims description 2
- 239000012188 paraffin wax Substances 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- 239000010456 wollastonite Substances 0.000 claims description 2
- 229910052882 wollastonite Inorganic materials 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 10
- 229910052573 porcelain Inorganic materials 0.000 abstract description 4
- 239000003963 antioxidant agent Substances 0.000 abstract description 3
- 230000003078 antioxidant effect Effects 0.000 abstract description 3
- 239000002994 raw material Substances 0.000 abstract 2
- 239000005977 Ethylene Substances 0.000 abstract 1
- 239000005385 borate glass Substances 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 229920002379 silicone rubber Polymers 0.000 description 4
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 239000003063 flame retardant Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 2
- 230000003321 amplification Effects 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 238000013475 authorization Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000003199 nucleic acid amplification method Methods 0.000 description 2
- 239000004945 silicone rubber Substances 0.000 description 2
- PIBIAJQNHWMGTD-UHFFFAOYSA-N 1-n,3-n-bis(4-methylphenyl)benzene-1,3-diamine Chemical compound C1=CC(C)=CC=C1NC1=CC=CC(NC=2C=CC(C)=CC=2)=C1 PIBIAJQNHWMGTD-UHFFFAOYSA-N 0.000 description 1
- 239000004114 Ammonium polyphosphate Substances 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 235000019826 ammonium polyphosphate Nutrition 0.000 description 1
- 229920001276 ammonium polyphosphate Polymers 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000012764 mineral filler Substances 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 1
- 229940059574 pentaerithrityl Drugs 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000012858 resilient material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000005439 thermosphere Substances 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/02—Organic and inorganic ingredients
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/346—Clay
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/38—Boron-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/13—Phenols; Phenolates
- C08K5/134—Phenols containing ester groups
- C08K5/1345—Carboxylic esters of phenolcarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0807—Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms
- C08L23/0815—Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms with aliphatic 1-olefins containing one carbon-to-carbon double bond
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/44—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
- H01B3/441—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/267—Magnesium carbonate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
A ceramic polyolefin material and a preparation method thereof, belonging to the field of wire and cable materials. The raw material components are as follows: 100 parts of ethylene-alpha-olefin copolymer; 150-300 parts of porcelain powder A; ceramic powder B20-100 parts; 5-40 parts of a lubricant; 0.1-1 part of antioxidant; the ethylene-alpha-olefin copolymer is one or more of ethylene, alpha-propylene, alpha-butene, alpha-hexene and alpha-octene copolymers; the ceramic powder A is one or more of lamellar inorganic powder, fibrous inorganic powder and acicular inorganic powder; the ceramic powder B is at least one of borax, ammonium borate, zinc borate, boron frits, low-melting-point phosphate glass powder, low-melting-point borate glass powder and low-melting-point silicate glass powder; the antioxidant is at least one of 1010, 1076, 168, 626, 300 and DSTDP. The raw materials and the proportion are reasonable; ensuring the normal operation of the line; the flexibility is good; the process is simple and the cost is low.
Description
Technical field
The invention belongs to electric wire and cable material technical field, be specifically related to a kind of ceramic polyolefine material, and relate to its preparation method.
Background technology
Along with the remarkable improvement of economic growth and social progress and standard of living, people to such as eating, wear, live, go, with and so on the comprehensive raising of awareness of safety, wherein, increasingly harsh to Electrical Safety.In view of the important carrier that electric wire is using electricity system, the thus concern of its security extremely people.Because flame resistant cable can ensure within the rational time period that under state of combustion emergency service, equipment continue to maintain certain working time, for the escape of fire trapped personnel, suing and labouring of firefighter are got the valuable time and/or create favourable condition, thinking highly of thus comparatively by industry.
In recent years, China's town and country construction develops rapidly, electricity capacity improves constantly, if the buildings of Highrise buildings, megastore, subway, tunnel and so on adopts traditional 0.6/1KV low-voltage distribution, so in cable consumption, laying installation workload and lay in space consumption and maintenance cost and all need very large input, especially, cabling causes difficulty not only to daily managing and protecting too much, and has an impact to safety.In order to solve an actual power difficult problem, at present, pressure (6-35KV) power supply during Highrise buildings, megastore etc. start to adopt, thus make in the electricity consumption requirement of this place of adaptation, the market requirement of low pressure flame resistant cable constantly increases.
Can be seen in being suitable in disclosed Chinese patent literature, the technical intelligence of the flame resistant cable that the fire-resistant occasion of low pressure uses, as Authorization Notice No. CN101169993B recommendation has " middle pressure flame resistant cable ", comprise the insulated core of middle laminated structure, the flame retardant coating in outside and oversheath, flame retardant coating is inner side refractory inorganic fiber thermofin, the normal use in outside is soft type thermo-setting elastomer, meet and catch fire, change the composite fire thermofin of gear fire screen thermosphere into, wherein, thermo-setting elastomer is by the silica-based resilient material of 30-50Wt%, the mineral filler of 40-60Wt%, in 5-15Wt% low temperature frit and 4-10Wt% vulcanizing agent extrusion shaping and form through carbonization.The shortcoming of this patent formula is: when deployed, needs to rely on special Rubber Extruder to be extruded, and need carry out sulfidizing through vulcanization process, thus technique relative complex, restricted application; If CABLE MATERIALS is made silicone rubber belt, and be wrapped in the electric wire course of processing to outside cable core, so production efficiency is low and cost is high, is unfavorable for industrial amplification production; And for example application for a patent for invention publication No. CN103525092A provides " a kind of Ceramic silicone rubber cable material and preparation method thereof ", formula (counting by weight): silicon rubber 80-90 part, natural rubber 10-20 part, mineral silicate 20-30 part, antimonous oxide 10-15 part, ammonium polyphosphate 10-20 part, zinc oxide 4-6 part, anti-aging agent (DTPD) 1-2 part, spray carbon black 20-30 part, light calcium carbonate 10-20 part, hypo-aluminum orthophosphate 14-16 part, calcium stearate 1-2 part, tetramethylolmethane 1-2 part, talcum powder 1-2 part and modified filler 12-14 part.This patent application scheme all adopts Ceramic silicon rubber material as aforementioned CN101169993B, and this patent application scheme exists the described shortcoming of aforementioned CN10116999B equally except complexity of filling a prescription; For another example Authorization Notice No. CN101404189B introduces " a kind of fast ceramic flame-resistant cable and preparation method thereof " (one of contriver of this patent is first contriver of the application), this patent formula possesses ceramic performance and objectively can embody the technique effect of the 0023 to 0025 section, its specification sheets record, but formula and complicated process of preparation, and due to containing more polyethylene (parts by weight in system are 30-40 part), thus processing temperature is higher, energy consumption is large, loses relatively cheap; And then disclose " a kind of fast ceramic flame-resistant cable " as application for a patent for invention publication No. CN103509237A, very complicated by the 0005th section, the specification sheets of this patent application its formula known, and because filler accounting is lost rationally, the intensity of porcelain compound, compactness are difficult to reach expection; More and as application for a patent for invention publication No. CN103865166A discloses there is " low smoke and zero halogen ceramic cable material of polyolefin and preparation method thereof ", this CABLE MATERIALS is when extruding separately, there is good porcelainization crust performance, but after extruding other materials again at its skin, its porcelainization crust performance obviously declines, and resistates intensity is very low.
Summary of the invention
Top priority of the present invention is to provide a kind of and contributes to making good extrude that processing characteristics and high temperature insulation characteristic are held concurrently and obtained and using and meet industrialization production requirements and guarantee safety, be conducive to being rapidly formed outside cable core the ceramic housing of one deck excellent strength under nature or fire condition and ceramic investing temperature is low and use and embody the protected effect of the excellence of insulated wire cores and ensure that line system normally runs, be of value to and embody good snappiness and use the ceramic polyolefine material conveniently laid.
Another task of the present invention is the preparation method providing a kind of ceramic polyolefine material, and the method technological process is succinct, processing requirement is not harsh, preparation cost is cheap and the described technique effect of the ceramic polyolefine material obtained can be made to be able to comprehensive embodiment.
Top priority of the present invention has been come like this, a kind of ceramic polyolefine material, and the weight part of its feed composition and each component is respectively:
Wherein: described ethene-alpha-olefin copolymer is ethene and α-propylene, alpha-butylene, α-hexene, α-octene copolymer a kind of or several arbitrarily and mixture that is that mix mutually by any weight ratio; Described Vitrified powder A is one or more the combination in layered inorganic powder, fibrous inorganic powder and needle inorganic powder; Described Vitrified powder B is at least one in borax, ammonium borate, zinc borate and boron frit, low melting point phosphate glass powder, borates with low melting points salt glass powder, low melting point silicate glass powder; Described oxidation inhibitor is 1010,1076,168,626,300, at least one in DSTDP.
In a specific embodiment of the present invention, described layered inorganic powder is stratiform Vitrified powder; Described fibrous inorganic powder is fibrous Vitrified powder; Described needle inorganic powder is needle-like Vitrified powder.
In another specific embodiment of the present invention, described stratiform Vitrified powder is at least one in attapulgite, wilkinite, polynite, kaolin, sericite, white mica, phlogopite, talcum powder; Described fibrous Vitrified powder is at least one in glass fibre, alumina nano tube; Described needle-like Vitrified powder is at least one in Calucium Silicate powder, wollastonite, calcium carbonate crystal whisker, calcium sulfate crystal whiskers, aluminium borate whisker.
In another specific embodiment of the present invention, described lubricant is at least one in stearic acid, stearate analog derivative, metal soap, saturated hydrocarbons, silicon base lubricant.
In another specific embodiment of the present invention, described stearate analog derivative is n-butyl stearate and octyl stearate; Described metal soap lubricant is calcium stearate and Zinic stearas; Described saturated hydrocarbons lubricant is whiteruss, solid paraffin, microcrystalline wax and polyethylene wax; Described silicon base lubricant is viscous silicone fluid, silicone masterbatch.
Another task of the present invention has been come like this, a kind of preparation method of ceramic polyolefine material, it is the ethene-alpha-olefin copolymer 100 parts that will take by weight, Vitrified powder A150-300 part, Vitrified powder B20-100 part, lubricant 5-40 part and oxidation inhibitor 0.1-1 part are dropped in Banbury mixer mixing, when mixing be 100-115 DEG C to temperature time discharging and through taper feeding hopper introduce twin screw extruder melt extrude, and the temperature of the temperature controlling a district of district to nine of twin screw extruder and the head controlling twin screw extruder, after going out twin screw extruder, through cold cut, obtain ceramic polyolefine material, wherein: described ethene-alpha-olefin copolymer is ethene and α-propylene, alpha-butylene, α-hexene, α-octene copolymer a kind of or several arbitrarily and mixture that is that mix mutually by any weight ratio, described Vitrified powder A is one or more the combination in layered inorganic powder, fibrous inorganic powder and needle inorganic powder, described Vitrified powder B is at least one in borax, ammonium borate, zinc borate and boron frit, low melting point phosphate glass powder, borates with low melting points salt glass powder, low melting point silicate glass powder, described oxidation inhibitor is 1010,1076,168,626,300, at least one in DSTDP.
Also have in a specific embodiment of the present invention, the temperature in the district of temperature Shi Jiang mono-district to nine in one district of district to nine of described control twin screw extruder is controlled as: 50 ~ 60 DEG C, a district, two 60 ~ 70 DEG C, districts, three 70 ~ 80 DEG C, districts, four 80 ~ 90 DEG C, districts, five 90 ~ 95 DEG C, districts, six 90 ~ 95 DEG C, districts, seven 90 ~ 95 DEG C, districts, eight 90 ~ 95 DEG C, districts, nine 90 ~ 95 DEG C, districts; The temperature of the head of described control twin screw extruder is controlled to be 95 ~ 100 DEG C by head temperature.
One of technique effect of ceramic polyolefine material provided by the invention, because formula material is selected and reasonable ratio, thus good extrude processing characteristics, porcelain voltinism energy and high temperature insulation characteristic can be made to get both, both can meet industrial amplification production requirement, the security in use can be ensured again; Two, the ceramic housing of one deck excellent strength can be formed outward and ceramic investing temperature is low at cable core rapidly under spontaneous combustion or fire condition, ability 750-950 DEG C and even higher temperature, have ultimate attainment effect to the protection of insulated wire cores and the normal operation of circuit; Three, there is good snappiness, the requirement that softness is laid can be met; Four, can traditional mica tape be replaced as desirable flame retardant coating material and be applied to low pressure flame resistant cable; Five, the preparation method's technique provided is terse, and without harsh processing requirement, preparation cost is low and is embodied the cheapness of use.
Embodiment
Embodiment 1:
By the ethene-α-propylene copolymer 100 parts taken by weight, Vitrified powder A and attapulgite 180 parts, Vitrified powder B and zinc borate and each 15 parts of ammonium borate, in lubricant and stearic acid 8 parts and antioxidant 1010 0.3 part of input Banbury mixer mixing (also can claim banburying), when mixing to discharging during temperature 100 DEG C and through taper feeding hopper introduce twin screw extruder melt extrude, the temperature in one district of district to nine of twin screw extruder is respectively 60 DEG C, a district, two 70 DEG C, districts, three 80 DEG C, districts, four 85 DEG C, districts, five 90 DEG C, districts, six 90 DEG C, districts, seven 90 DEG C, districts, eight 95 DEG C, districts, nine 95 DEG C, districts, head temperature 100 DEG C, after going out twin screw extruder, through cold cut, obtain ceramic polyolefine material.
Embodiment 2:
By the ethene-alpha-butylene multipolymer 50 parts taken by weight, ethylene-alpha-octylene copolymers 25 parts, ethene-α-hexene copolymer 25 parts, Vitrified powder A and 80 parts, glass fibre, alumina nano tube 80 parts and calcium carbonate crystal whisker 80 parts, Vitrified powder B and borax 60 parts, in lubricant and calcium stearate and Zinic stearas each 11 parts and irgasfos 168 and each 0.5 part of input Banbury mixer of antioxidant 300 mixing (also can claim banburying), when mixing to discharging during temperature 115 DEG C and through taper feeding hopper introduce twin screw extruder melt extrude, the temperature in one district of district to nine of twin screw extruder is respectively 50 DEG C, a district, two 65 DEG C, districts, three 70 DEG C, districts, four 80 DEG C, districts, five 95 DEG C, districts, six 95 DEG C, districts, seven 95 DEG C, districts, eight 95 DEG C, districts, nine 90 DEG C, districts, head temperature 95 DEG C, after going out twin screw extruder, through cold cut, obtain ceramic polyolefine material.
Embodiment 3:
By the ethene-α-propylene copolymer 100 parts taken by weight, Vitrified powder A and sericite 100 parts and white mica 100 parts and phlogopite 100 parts, Vitrified powder B and borates with low melting points salt glass powder or 100 parts, low melting point silicate glass powder, in lubricant and octyl stearate 2.5 parts and whiteruss 2.5 parts and antioxidant 1076 0.1 part of input Banbury mixer mixing (also can claim banburying), when mixing to discharging during temperature 105 DEG C and through taper feeding hopper introduce twin screw extruder melt extrude, the temperature in one district of district to nine of twin screw extruder is respectively 55 DEG C, a district, two 60 DEG C, districts, three 75 DEG C, districts, four 90 DEG C, districts, five 92 DEG C, districts, six 92 DEG C, districts, seven 92 DEG C, districts, eight 92 DEG C, districts, nine 92 DEG C, districts, head temperature 98 DEG C, after going out twin screw extruder, through cold cut, obtain ceramic polyolefine material.
Embodiment 4:
By the ethene-alpha-butylene copolymer 1 00 part taken by weight, Vitrified powder A and kaolin 150 parts, Vitrified powder B and zinc borate and each 10 parts of boron frit, in lubricant and viscous silicone fluid and polyethylene wax 40 parts and antioxidant 1010 and each 0.4 part of input Banbury mixer of oxidation inhibitor DSTDP mixing (also can claim banburying), when mixing to discharging during temperature 112 DEG C and through taper feeding hopper introduce twin screw extruder melt extrude, the temperature in one district of district to nine of twin screw extruder is respectively 57 DEG C, a district, two 62 DEG C, districts, three 72 DEG C, districts, four 82 DEG C, districts, five 93 DEG C, districts, six 93 DEG C, districts, seven 93 DEG C, districts, eight 93 DEG C, districts, nine 93 DEG C, districts, head temperature 96 DEG C, after going out twin screw extruder, through cold cut, obtain ceramic polyolefine material.
The ceramic polyolefine material prepared by above-described embodiment 1 to 4 has the technique effect shown in following table after tested:
The ceramic polyolefine material obtained by embodiment 1 to 4 is prepared into the line sample shown in following table, and sample is carried out porcelain performance test with reference to standard GB/T/T 19216.21-2003, the results are shown in following table:
Claims (7)
1. a ceramic polyolefine material, is characterized in that the weight part of its feed composition and each component is respectively:
Ethene-alpha-olefin copolymer 100 parts;
Vitrified powder A 150-300 part;
Vitrified powder B 20-100 part;
Lubricant 5-40 part;
Oxidation inhibitor 0.1-1 part;
Wherein: described ethene-alpha-olefin copolymer is ethene and α-propylene, alpha-butylene, α-hexene, α-octene copolymer a kind of or several arbitrarily and mixture that is that mix mutually by any weight ratio; Described Vitrified powder A is one or more the combination in layered inorganic powder, fibrous inorganic powder and needle inorganic powder; Described Vitrified powder B is at least one in borax, ammonium borate, zinc borate and boron frit, low melting point phosphate glass powder, borates with low melting points salt glass powder, low melting point silicate glass powder; Described oxidation inhibitor is 1010,1076,168,626,300, at least one in DSTDP.
2. ceramic polyolefine material according to claim 1, is characterized in that described layered inorganic powder is stratiform Vitrified powder; Described fibrous inorganic powder is fibrous Vitrified powder; Described needle inorganic powder is needle-like Vitrified powder.
3. ceramic polyolefine material according to claim 2, is characterized in that described stratiform Vitrified powder is at least one in attapulgite, wilkinite, polynite, kaolin, sericite, white mica, phlogopite, talcum powder; Described fibrous Vitrified powder is at least one in glass fibre, alumina nano tube; Described needle-like Vitrified powder is at least one in Calucium Silicate powder, wollastonite, calcium carbonate crystal whisker, calcium sulfate crystal whiskers, aluminium borate whisker.
4. ceramic polyolefine material according to claim 1, is characterized in that described lubricant is at least one in stearic acid, stearate analog derivative, metal soap, saturated hydrocarbons, silicon base lubricant.
5. ceramic polyolefine material according to claim 4, is characterized in that described stearate analog derivative is n-butyl stearate and octyl stearate; Described metal soap lubricant is calcium stearate and Zinic stearas; Described saturated hydrocarbons lubricant is whiteruss, solid paraffin, microcrystalline wax and polyethylene wax; Described silicon base lubricant is viscous silicone fluid, silicone masterbatch.
6. the preparation method of a ceramic polyolefine material as claimed in claim 1, it is characterized in that it is the ethene-alpha-olefin copolymer 100 parts that will take by weight, Vitrified powder A150-300 part, Vitrified powder B20-100 part, lubricant 5-40 part and oxidation inhibitor 0.1-1 part are dropped in Banbury mixer mixing, when mixing be 100-115 DEG C to temperature time discharging and through taper feeding hopper introduce twin screw extruder melt extrude, and the temperature of the temperature controlling a district of district to nine of twin screw extruder and the head controlling twin screw extruder, after going out twin screw extruder, through cold cut, obtain ceramic polyolefine material, wherein: described ethene-alpha-olefin copolymer is ethene and α-propylene, alpha-butylene, α-hexene, α-octene copolymer a kind of or several arbitrarily and mixture that is that mix mutually by any weight ratio, described Vitrified powder A is one or more the combination in layered inorganic powder, fibrous inorganic powder and needle inorganic powder, described Vitrified powder B is at least one in borax, ammonium borate, zinc borate and boron frit, low melting point phosphate glass powder, borates with low melting points salt glass powder, low melting point silicate glass powder, described oxidation inhibitor is 1010,1076,168,626,300, at least one in DSTDP.
7. the preparation method of ceramic polyolefine material according to claim 6, it is characterized in that the temperature in the district of temperature Shi Jiang mono-district to nine in a district of district to nine of described control twin screw extruder is controlled as: 50 ~ 60 DEG C, a district, two 60 ~ 70 DEG C, districts, three 70 ~ 80 DEG C, districts, four 80 ~ 90 DEG C, districts, five 90 ~ 95 DEG C, districts, six 90 ~ 95 DEG C, districts, seven 90 ~ 95 DEG C, districts, eight 90 ~ 95 DEG C, districts, nine 90 ~ 95 DEG C, districts; The temperature of the head of described control twin screw extruder is controlled to be 95 ~ 100 DEG C by head temperature.
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