CN104439511B - Cooling device for numerical control cutting machine - Google Patents
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Abstract
本发明提供了一种数控切割机中的冷却装置,属于机械技术领域。它解决了现有技术中不能够对切割加工过程中的工件及其设备进行有效冷却的问题。数控切割机包括机体,机体由横向板和竖向板组成,本冷却装置设置在横向板上,包括支架一、储水箱、水泵和喷头,支架一由竖杆和横杆组成,竖杆与横杆之间设有推动气缸一,储水箱和水泵均固定在横向板上,水泵的进水口与储水箱相连通,水泵的出水口与喷头相连通,冷却装置还包括支架二和风机,支架二由立柱和安装板组成,立柱与安装板之间设有推动气缸二,风机设置在安装板上。本发明具有能够更有效的对切割加工过程中的工件及其设备进行冷却,从而提高加工精度的优点。
The invention provides a cooling device in a numerically controlled cutting machine, which belongs to the technical field of machinery. It solves the problem in the prior art that the workpiece and its equipment in the cutting process cannot be effectively cooled. The CNC cutting machine includes a body, the body is composed of a horizontal plate and a vertical plate, the cooling device is set on the horizontal plate, including a bracket one, a water storage tank, a water pump and a nozzle, the bracket one is composed of a vertical bar and a horizontal bar, and the vertical bar and the horizontal bar There is a push cylinder 1 between the rods, and the water storage tank and the water pump are fixed on the horizontal plate. The water inlet of the water pump is connected with the water storage tank, and the water outlet of the water pump is connected with the nozzle. The cooling device also includes the bracket 2 and the fan, and the bracket 2 It is composed of a column and a mounting plate, and a push cylinder 2 is arranged between the column and the mounting plate, and the fan is arranged on the mounting plate. The invention has the advantages of being able to more effectively cool the workpiece and its equipment during the cutting process, thereby improving the machining accuracy.
Description
技术领域technical field
本发明属于机械技术领域,涉及一种冷却装置,特别是一种数控切割机中的冷却装置。The invention belongs to the technical field of machinery and relates to a cooling device, in particular to a cooling device in a numerically controlled cutting machine.
背景技术Background technique
数控切割主要通过先进的计算机编程实现零件的自动切割,不但操作简单,维修方便,在保证切割产品的质量的同时,还减轻人们的劳动,而且可以大幅度降低切割成本,缩短生产周期,提高系统可靠性。CNC cutting mainly realizes the automatic cutting of parts through advanced computer programming. It is not only easy to operate and easy to maintain. reliability.
目前,随着现代机械加工业地发展,对产品的质量、精度要求也不断提高。但是,由于现有的数控切割机并不是很完善,对工件进行切割过程中,会产生大量的热量如不及时进行有效的降温处理,从而会降低产品的加工精度,影响产品的质量,同时,也会对数控切割机会产生一定的影响。At present, with the development of the modern mechanical processing industry, the requirements for product quality and precision are also continuously increasing. However, because the existing CNC cutting machine is not very perfect, a large amount of heat will be generated during the cutting process of the workpiece. If the temperature is not effectively cooled in time, the processing accuracy of the product will be reduced and the quality of the product will be affected. At the same time, It will also have a certain impact on CNC cutting opportunities.
由于存在上述的问题,所以,对于本领域内的技术人员,还有待研发出一种对切割加工过程中的工件及其设备,能够进行有效冷却的冷却装置,以使产品能够达到本设计的目的。Due to the above problems, those skilled in the art still need to develop a cooling device that can effectively cool the workpiece and its equipment during the cutting process, so that the product can achieve the purpose of this design .
发明内容Contents of the invention
本发明的目的是针对现有的技术存在上述问题,提出了一种数控切割机中的冷却装置,本数控切割机中的冷却装置具有能够更有效的对切割加工过程中的工件及其设备进行冷却,从而提高加工精度的特点。The object of the present invention is to solve the above-mentioned problems in the existing technology, and propose a cooling device in a numerical control cutting machine. Cooling, thereby improving the characteristics of machining accuracy.
本发明的目的可通过下列技术方案来实现:一种数控切割机中的冷却装置,所述的数控切割机包括机体,所述的机体由横向板和竖直固定在横向板一侧的竖向板组成,其特征在于,本冷却装置设置在横向板上,包括支架一、储水箱、水泵和喷头,所述的支架一由固定在横向板上的竖杆和套设在竖杆上的横杆组成,所述的竖杆与横杆之间设有推动气缸一,推动气缸一的缸体固定在竖杆上,推动气缸一的活塞杆竖直向上且其端部固定在横杆上,所述的储水箱和水泵均固定在横向板上,所述水泵的进水口通过进水管与储水箱相连通,水泵的出水口通过出水管与喷头相连通,所述的喷头设置在所述横杆的端部;所述的冷却装置还包括支架二和风机,所述的支架二由固定在横向板上的立柱和滑动设置在立柱上的安装板组成,所述的立柱与安装板之间设有推动气缸二,推动气缸二的缸体固定在立柱上,推动气缸二的活塞杆竖直向上且其端部固定在安装板上,所述的风机设置在所述安装板上。The purpose of the present invention can be achieved through the following technical solutions: a cooling device in a numerical control cutting machine, the numerical control cutting machine includes a body, the body is composed of a transverse plate and a vertical plate vertically fixed on one side of the transverse plate Composed of boards, it is characterized in that the cooling device is arranged on a horizontal board, including a bracket one, a water storage tank, a water pump and a spray head, and the bracket one is composed of a vertical rod fixed on the horizontal board and a horizontal rod sleeved on the vertical rod Composed of rods, a push cylinder one is provided between the vertical rod and the cross bar, the cylinder body of the push cylinder one is fixed on the vertical rod, the piston rod of the push cylinder one is vertically upward and its end is fixed on the cross bar, Both the water storage tank and the water pump are fixed on the horizontal plate, the water inlet of the water pump is connected with the water storage tank through the water inlet pipe, and the water outlet of the water pump is connected with the nozzle through the water outlet pipe, and the nozzle is arranged on the horizontal plate. The end of the bar; the cooling device also includes support two and a fan, the second support is composed of a column fixed on the transverse plate and a mounting plate slidingly arranged on the column, between the column and the mounting plate There is a second push cylinder, the cylinder body of the second push cylinder is fixed on the column, the piston rod of the second push cylinder is vertically upward and its end is fixed on the mounting plate, and the fan is arranged on the mounting plate.
本数控切割机中的冷却装置的工作原理是这样的:1、通过水泵将储水箱中的水抽送到喷头上,然后再由喷头向工作平台上的工件喷水可实现对工件及其设备起到冷却的效果,同时,推动气缸一推动横杆的上下升降,从而能够实现对横杆上的喷头进行上下位置的调节;2、通过安装板上的风机能除去工件表面的杂物和过多的水渍,还能对工件及其设备起到一定的冷却效果,同时,通过推动气缸二推动安装板的上下升降,从而能够实现对安装板上的风机进行上下位置的调节。The working principle of the cooling device in this CNC cutting machine is as follows: 1. Pump the water in the water storage tank to the nozzle through the water pump, and then spray water from the nozzle to the workpiece on the working platform to realize the protection of the workpiece and its equipment. To achieve the effect of cooling, at the same time, push the cylinder to push the up and down of the cross bar, so as to realize the adjustment of the up and down position of the nozzle on the cross bar; 2. The fan on the mounting plate can remove the sundries and excessive It can also have a certain cooling effect on the workpiece and its equipment. At the same time, by pushing the cylinder two to push the mounting plate up and down, it is possible to adjust the upper and lower positions of the fan on the mounting plate.
在上述的数控切割机中的冷却装置中,所述的横杆与竖杆相接触的一端开设有套设孔,所述的竖杆穿设在所述横杆的套设孔中。采用这样的设计方法,从而能够实现横杆在竖杆上上下进行滑动。In the above-mentioned cooling device in the numerical control cutting machine, the end of the horizontal bar in contact with the vertical bar is provided with a sleeve hole, and the vertical bar is passed through the sleeve hole of the horizontal bar. With such a design method, the horizontal bar can slide up and down on the vertical bar.
在上述的数控切割机中的冷却装置中,所述的立柱上开设有贯穿立柱上下端的通槽,所述通槽的两槽壁上均开设有呈长条状的条形孔,所述安装板与立柱相接触一端的两侧壁均固定有定位杆,所述的两根定位杆分别穿设在所述两个条形孔中。采用这样的设计方法,安装板上固定的定位杆能够在所穿设的两个条形孔中进行上下滑动。In the above-mentioned cooling device in the CNC cutting machine, the column is provided with a through groove that runs through the upper and lower ends of the column, and the two groove walls of the through groove are provided with strip-shaped holes. Positioning rods are fixed on both side walls of the end where the plate is in contact with the column, and the two positioning rods are respectively passed through the two strip-shaped holes. With such a design method, the positioning rod fixed on the mounting plate can slide up and down in the two strip-shaped holes.
在上述的数控切割机中的冷却装置中,所述的横杆上沿其长度方向开设有滑槽,所述的滑槽中滑动设置有若干挂环,所述的喷头上固定有挂钩,所述的挂钩挂持在所述挂环中。将喷头挂在不同的挂钩上,从而能够调节喷头在横杆上的水平位置。In the cooling device in the above-mentioned numerical control cutting machine, a chute is provided on the crossbar along its length direction, and a plurality of hanging rings are slidably arranged in the chute, and a hook is fixed on the spray head. The above-mentioned hook is hung in the said hanging ring. Hang the sprinkler head on different hooks, so that the horizontal position of the sprinkler head on the cross bar can be adjusted.
在上述的数控切割机中的冷却装置中,所述的安装板上沿其长度方向上开设有滑槽,所述的滑槽中滑动设置有滑动板,所述的风机固定在滑动板上。滑动板能够在安装板的滑槽内滑动,从而能够带动固定在滑动板上的风机水平运动,实现风机在安装板上水平位置的调节。In the above-mentioned cooling device in the numerically controlled cutting machine, a chute is provided on the mounting plate along its length direction, a sliding plate is slidably arranged in the chute, and the fan is fixed on the sliding plate. The sliding plate can slide in the chute of the mounting plate, thereby driving the fan fixed on the sliding plate to move horizontally, so as to realize the adjustment of the horizontal position of the fan on the mounting plate.
在上述的数控切割机中的冷却装置中,所述的竖向板上固定有PLC可编程控制器,所述的水泵和风机均通过线路与PLC可编程控制器相连。通过PLC可编程控制器编写的程序,从而能够对水泵和风机进行自动化控制。In the above-mentioned cooling device in the numerical control cutting machine, a PLC programmable controller is fixed on the vertical plate, and the water pump and the fan are connected to the PLC programmable controller through lines. Through the program written by the PLC programmable controller, the water pump and fan can be automatically controlled.
在上述的数控切割机中的冷却装置中,所述的推动气缸一和推动气缸二分别通过连接管与一气泵相连接,所述的连接管上分别设置有电磁换向阀,所述的电磁换向阀分别通过线路与PLC可编程控制器相连。通过编写有程序的PLC可编程控制器对连接管上的电磁换向阀进行控制,从而能够使气泵对推动气缸一和推动气缸二进行自动化加压。In the above-mentioned cooling device in the CNC cutting machine, the first pushing cylinder and the second pushing cylinder are respectively connected to an air pump through connecting pipes, and electromagnetic reversing valves are respectively arranged on the connecting pipes. The reversing valves are respectively connected with the PLC programmable controller through lines. The electromagnetic reversing valve on the connecting pipe is controlled by a programmed PLC programmable controller, so that the air pump can automatically pressurize the first cylinder and the second cylinder.
在上述的数控切割机中的冷却装置中,所述的竖杆通过螺栓螺母固定在横向板上,所述的推动气缸一通过螺钉固定在竖杆上。横向板上通过螺栓螺母固定有竖杆,便于竖杆的拆装,同时,推动气缸一通过螺钉固定在竖杆上更加稳定。In the above-mentioned cooling device in the CNC cutting machine, the vertical bar is fixed on the transverse plate by bolts and nuts, and the pushing cylinder is fixed on the vertical bar by screws. The vertical bar is fixed on the horizontal plate by bolts and nuts, which is convenient for the disassembly and assembly of the vertical bar. At the same time, it is more stable to promote the cylinder to be fixed on the vertical bar by screws.
在上述的数控切割机中的冷却装置中,所述的立柱通过螺栓螺母固定在横向板上,所述的推动气缸二通过螺钉固定在立柱上。横向板上通过螺栓螺母固定有立柱,便于立柱的拆装,同时,推动气缸二通过螺钉固定在立柱上更加稳定。In the above cooling device in the CNC cutting machine, the column is fixed on the transverse plate by bolts and nuts, and the second pushing cylinder is fixed on the column by screws. The horizontal plate is fixed with a column by bolts and nuts, which is convenient for the disassembly and assembly of the column. At the same time, it is more stable to promote the second cylinder to be fixed on the column by screws.
在上述的数控切割机中的冷却装置中,所述的竖向板通过螺栓螺母固定在横向板上。通过螺栓螺母固定,从而便于竖向板的拆卸。In the above cooling device in the CNC cutting machine, the vertical plate is fixed on the transverse plate by bolts and nuts. It is fixed by bolts and nuts to facilitate the disassembly of the vertical plate.
与现有技术相比,本数控切割机中的冷却装置具有以下优点:Compared with the prior art, the cooling device in this CNC cutting machine has the following advantages:
1、本发明将储水箱中的水抽送到喷头上,对工件喷水,从而对工件及其设备起到冷却的效果。1. The present invention pumps the water in the water storage tank to the nozzle, and sprays water on the workpiece, thereby cooling the workpiece and its equipment.
2、本发明通过安装板上的风机能除去工件表面的杂物和过多的水渍,同时,还能对工件及其设备起到一定的冷却效果。2. The invention can remove sundries and excessive water stains on the surface of the workpiece through the fan on the mounting plate, and at the same time, it can also have a certain cooling effect on the workpiece and its equipment.
3、本发明通过推动气缸一和推动气缸二分别能够自动调节喷头和风机的上、下位置。3. The present invention can automatically adjust the upper and lower positions of the nozzle and the fan by pushing the first cylinder and the second cylinder respectively.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明的工作平台结构示意图;Fig. 2 is a structural representation of the working platform of the present invention;
图3是本发明的冷却装置结构示意图;Fig. 3 is a schematic structural view of the cooling device of the present invention;
图4是本发明的切割系统结构示意图;Fig. 4 is a schematic structural view of the cutting system of the present invention;
图5是本发明的导轨二和滑块二结构示意图。Fig. 5 is a structural schematic diagram of the guide rail 2 and the slider 2 of the present invention.
图中,1、机体;1a、横向板;1b、竖向板;2、转动电机;3、升降气缸;4、转动盘;5、定位气缸一;6、定位气缸二;7、定位气缸三;8、定位气缸四;9、内磁环;10、感应开关;11、定位板一;12、定位板二;13、定位板三;14、定位板四;15、支架一;15a、竖杆;15b、横杆;16、储水箱;17、水泵;18、挂环;19、挂钩;20、喷头;21、推动气缸一;22、支架二;22a、立柱;22b、安装板;23、风机;24、滑动板二;25、定位杆;26、推动气缸二;27、切割头;28、切割刀片;29、伸缩筒;30、伸缩柱;31、伸缩气缸一;32、驱动电机;33、主动齿轮;34、从动齿轮;35、铰接杆;36、移动板一;37、导轨一;38、阻挡块一;39、滑块一;40、伸缩气缸二;41、移动板二;42、导轨二;43、阻挡块二;44、滑块二;45、伸缩气缸三;46、滑条;47、导轨;48、滑块;49、法兰盘。In the figure, 1, body; 1a, horizontal plate; 1b, vertical plate; 2, rotating motor; 3, lifting cylinder; 4, rotating disc; 5, positioning cylinder one; 6, positioning cylinder two; 7, positioning cylinder three ; 8, positioning cylinder four; 9, inner magnetic ring; 10, induction switch; 11, positioning plate one; 12, positioning plate two; Rod; 15b, crossbar; 16, water storage tank; 17, water pump; 18, hanging ring; 19, hook; 20, nozzle; 21, push cylinder one; 22, support two; 22a, column; 22b, mounting plate; 23 , fan; 24, sliding plate two; 25, positioning rod; 26, push cylinder two; 27, cutting head; 28, cutting blade; 29, telescopic tube; 30, telescopic column; 31, telescopic cylinder one; ; Two; 42, guide rail two; 43, blocking block two; 44, slide block two; 45, telescopic cylinder three; 46, slide bar; 47, guide rail; 48, slide block; 49, flange plate.
具体实施方式detailed description
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and in conjunction with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
如图1所示,一种数控切割机,包括机体1,机体1由横向板1a和竖直固定在横向板1a一侧的竖向板1b,且竖向板1b通过螺栓螺母固定在横向板1a上。通过螺栓螺母固定,从而便于竖向板1b的拆卸。As shown in Figure 1, a CNC cutting machine includes a body 1, the body 1 consists of a transverse plate 1a and a vertical plate 1b vertically fixed on one side of the transverse plate 1a, and the vertical plate 1b is fixed on the transverse plate by bolts and nuts 1a on. It is fixed by bolts and nuts, so as to facilitate the disassembly of the vertical plate 1b.
如图2所示,横向板1a上设有能够安装工件的工作平台。具体来说,工作平台包括固定在横向板1a上的转动电机2,转动电机2与横向板1a之间设置有导轨47,导轨47固定在横向板1a上,导轨47上滑动设置有滑块48,转动电机2固定在滑块48上。滑块48能够在横向板1a上的导轨47上进行滑动,从而能够对转动电机2进行位置调节,间接的扩大对工件的位置调节范围,更有利于提高加工精度。转动电机2的输出轴竖直向上,转动电机2输出轴端部固定有升降气缸3,且升降气缸3与转动电机2的输出轴之间设有法兰盘49,法兰盘49通过螺栓螺母固定在转动电机2的输出轴上,升降气缸3通过螺栓螺母固定在法兰盘49上。升降气缸3通过法兰盘49和螺栓螺母,更有效的提高了固定的稳定性。同时,升降气缸3的活塞杆竖直向上,活塞杆端部固定有截面呈圆形的转动盘4,转动盘4的组成为:5.0%~6.0%的铝,约3.5%~4.5%的钒,1.5%~2.5%的铬,0.50%的钛,0.1%~0.2%的硅,以及至少80%的铁,通过调节控制转动盘4的组成元素的质量百分比,从而使用得到的转动盘4具有较高的强度、耐磨性和耐腐蚀性。且转动电机2输出轴的轴心线与转动盘4的圆心相重合,转动盘4上固定有能够将工件定位住的定位装置。As shown in Fig. 2, a work platform capable of installing workpieces is provided on the transverse plate 1a. Specifically, the working platform includes a rotating motor 2 fixed on the transverse plate 1a, a guide rail 47 is arranged between the rotating motor 2 and the transverse plate 1a, the guide rail 47 is fixed on the transverse plate 1a, and a slider 48 is slidably arranged on the guide rail 47 , Rotating motor 2 is fixed on the slide block 48. The slider 48 can slide on the guide rail 47 on the transverse plate 1a, so as to adjust the position of the rotating motor 2, indirectly expand the range of position adjustment of the workpiece, and is more conducive to improving the machining accuracy. The output shaft of the rotating motor 2 is vertically upward, and the end of the output shaft of the rotating motor 2 is fixed with a lifting cylinder 3, and a flange 49 is arranged between the lifting cylinder 3 and the output shaft of the rotating motor 2, and the flange 49 passes through bolts and nuts. Fixed on the output shaft of the rotating motor 2, the lifting cylinder 3 is fixed on the flange 49 by bolts and nuts. The lifting cylinder 3 more effectively improves the stability of fixing through the flange plate 49 and bolts and nuts. Simultaneously, the piston rod of the lifting cylinder 3 is vertically upward, and the end of the piston rod is fixed with a rotating disk 4 with a circular cross-section. , 1.5% to 2.5% of chromium, 0.50% of titanium, 0.1% to 0.2% of silicon, and at least 80% of iron, by adjusting and controlling the mass percentage of the constituent elements of the rotating disk 4, the obtained rotating disk 4 has High strength, wear resistance and corrosion resistance. And the axis line of the output shaft of the rotating motor 2 coincides with the center of circle of the rotating disk 4, and the rotating disk 4 is fixed with a positioning device capable of locating the workpiece.
更具体来说,定位装置包括固定在转动盘4上的定位气缸一5、定位气缸二6、定位气缸三7和定位气缸四8,且均通过螺栓螺母固定在转动盘4上,采用这样的固定方法,便于定位气缸一5、定位气缸二6、定位气缸三7和定位气缸四8拆卸安装。同时,定位气缸一5和定位气缸二6相对设置,定位气缸三7和定位气缸四8相对设置。定位气缸一5的活塞杆朝向定位气缸二6的活塞杆,且定位气缸一5与定位气缸二6之间的连线经过转动盘4的圆心;定位气缸三7的活塞杆朝向定位气缸四8的活塞杆,且定位气缸三7与定位气缸四8之间的连线经过转动盘4的圆心。定位气缸一5与定位气缸二6之间的连线还与定位气缸三7与定位气缸四8之间的连线相垂直,定位气缸一5、定位气缸二6、定位气缸三7和定位气缸四8的活塞杆端部分别固定有定位板一11、定位板二12、定位板三13和定位板四14。该转动装置的定位装置,通过相对设置的定位气缸一5和定位气缸二6,从而能够实现对工件在转动盘4上的一相对方向上进行位置调节;通过相对设置的定位气缸三7和定位气缸四8,从而能够实现对工件在转动盘4上的另一相对方向上进行位置调节。More specifically, the positioning device includes positioning cylinder one 5, positioning cylinder two 6, positioning cylinder three 7 and positioning cylinder four 8 fixed on the rotating disk 4, and are all fixed on the rotating disk 4 by bolts and nuts. Fixing method is convenient for positioning cylinder one 5, positioning cylinder two 6, positioning cylinder three 7 and positioning cylinder four 8 for disassembly and installation. Simultaneously, positioning cylinder one 5 and positioning cylinder two 6 are relatively arranged, and positioning cylinder three 7 and positioning cylinder four 8 are relatively arranged. The piston rod of the positioning cylinder one 5 is towards the piston rod of the positioning cylinder two 6, and the connecting line between the positioning cylinder one 5 and the positioning cylinder two 6 passes through the center of circle of the rotating disc 4; the piston rod of the positioning cylinder three 7 is towards the positioning cylinder four 8 The piston rod, and the connecting line between the positioning cylinder three 7 and the positioning cylinder four 8 passes through the center of circle of the rotating disk 4. The connection line between positioning cylinder one 5 and positioning cylinder two 6 is also vertical with the connection line between positioning cylinder three 7 and positioning cylinder four 8, positioning cylinder one 5, positioning cylinder two 6, positioning cylinder three 7 and positioning cylinder The piston rod end of four 8 is respectively fixed with positioning plate one 11, positioning plate two 12, positioning plate three 13 and positioning plate four 14. The positioning device of the rotating device can adjust the position of the workpiece in a relative direction on the rotating disk 4 through the relatively arranged positioning cylinder one 5 and the positioning cylinder two 6; through the relatively arranged positioning cylinder three 7 and the positioning Cylinder four 8, thereby can realize that the workpiece is adjusted in another relative direction on the rotating disk 4.
如图3所示,横向板1a上还设有能够对工件进行冷却的冷却装置。具体来说,冷却装置包括支架一15、储水箱16、水泵17和喷头20,所述的支架一15由固定在横向板1a上的竖杆15a和横杆15b组成,且竖杆15a通过螺栓螺母固定在横向板1a上,横杆15b与竖杆15a相接触的一端开设有套设孔,竖杆15a穿设在横杆15b的套设孔中,采用这样的设计方法,从而能够实现横杆15b在竖杆15a上上下进行滑动。其中,竖杆15a与横杆15b之间设有推动气缸一21,推动气缸一21的缸体通过螺钉固定在竖杆15a上,推动气缸一21的活塞杆竖直向上且其端部固定在横杆15b上,储水箱16和水泵17均固定在横向板1a上,水泵17的进水口通过进水管与储水箱16相连通,水泵17的出水口通过出水管与喷头20相连通,喷头20固定在所述横杆15b的端部。且横杆15b上沿其长度方向开设有滑槽,滑槽中滑动设置有若干挂环18,喷头20上固定有挂钩19,挂钩19挂持在所述挂环18中,将喷头20挂在不同的挂钩19上,从而能够调节喷头20在横杆15b上的水平位置。As shown in Fig. 3, a cooling device capable of cooling the workpiece is also provided on the transverse plate 1a. Specifically, the cooling device includes a bracket 15, a water storage tank 16, a water pump 17 and a spray nozzle 20. The bracket 15 is composed of a vertical bar 15a and a cross bar 15b fixed on the transverse plate 1a, and the vertical bar 15a is connected by a bolt The nut is fixed on the horizontal plate 1a, and the end of the horizontal bar 15b in contact with the vertical bar 15a is provided with a sleeve hole, and the vertical bar 15a is penetrated in the sleeve hole of the horizontal bar 15b. This design method can realize the horizontal The rod 15b slides up and down on the vertical rod 15a. Wherein, be provided with to promote cylinder one 21 between vertical rod 15a and cross bar 15b, promote the cylinder body of cylinder one 21 to be fixed on the vertical rod 15a by screw, promote the piston rod of cylinder one 21 vertically upwards and its end is fixed on On the cross bar 15b, the water storage tank 16 and the water pump 17 are all fixed on the transverse plate 1a, the water inlet of the water pump 17 is connected with the water storage tank 16 through the water inlet pipe, and the water outlet of the water pump 17 is connected with the nozzle 20 through the water outlet pipe, and the nozzle 20 It is fixed at the end of the cross bar 15b. And the cross bar 15b is provided with a chute along its length direction, and a plurality of hanging rings 18 are slidably arranged in the chute, and a hook 19 is fixed on the shower head 20, and the hook 19 is hung in the hanging ring 18, and the shower head 20 is hung on the different hooks 19, so that the horizontal position of the spray head 20 on the cross bar 15b can be adjusted.
同时,冷却装置还包括支架二22和风机23,支架二22由固定在横向板1a上的立柱22a和安装板22b组成,且立柱22a通过螺栓螺母固定在横向板1a上,立柱22a上还开设有贯穿立柱22a上下端的通槽,通槽的两槽壁上均开设有呈长条状的条形孔,安装板22b与立柱22a相接触一端的两侧壁均固定有定位杆25,两根定位杆25分别穿设在所述两个条形孔中,采用这样的设计方法,安装板22b上固定的定位杆25能够在所穿设的两个条形孔中进行上下滑动。立柱22a与安装板22b之间设有推动气缸二26,推动气缸二26的缸体通过螺钉固定在立柱22a上,推动气缸二26的活塞杆竖直向上且其端部固定在安装板22b上,风机23固定在安装板22b上,且风机23的出风口朝向转动盘4。且安装板22b上沿其长度方向上开设有滑槽,滑槽中滑动设置有滑动板24,风机23固定在滑动板24上。滑动板24能够在安装板22b的滑槽内滑动,从而能够带动固定在滑动板24上的风机23水平运动,实现风机23在安装板22b上水平位置的调节。Simultaneously, cooling device also comprises bracket two 22 and blower fan 23, and bracket two 22 is made up of column 22a and mounting plate 22b fixed on the transverse plate 1a, and column 22a is fixed on the transverse plate 1a by bolt nut, also sets up on the column 22a There is a through groove running through the upper and lower ends of the column 22a, and the two groove walls of the through groove are provided with elongated strip holes, and the two side walls of the end where the mounting plate 22b is in contact with the column 22a are fixed with positioning rods 25, two The positioning rods 25 are respectively pierced in the two strip-shaped holes. With such a design method, the positioning rods 25 fixed on the mounting plate 22b can slide up and down in the two strip-shaped holes. Between column 22a and mounting plate 22b, be provided with to promote cylinder 2 26, promote the cylinder body of cylinder 2 26 to be fixed on the column 22a by screw, promote the piston rod of cylinder 2 26 vertical upwards and its end is fixed on the mounting plate 22b , the fan 23 is fixed on the mounting plate 22b, and the air outlet of the fan 23 faces the rotating disk 4. Moreover, a chute is provided on the installation plate 22b along its length direction, and a sliding plate 24 is slidably arranged in the chute, and the fan 23 is fixed on the sliding plate 24 . The sliding plate 24 can slide in the chute of the mounting plate 22b, thereby driving the fan 23 fixed on the sliding plate 24 to move horizontally, so as to realize the adjustment of the horizontal position of the fan 23 on the mounting plate 22b.
如图4所示,竖向板1b上设有能够对工件进行切割的切割系统,具体来说,切割系统包括切割头27、伸缩筒29和滑动设置在伸缩筒29内的伸缩柱30。伸缩筒29下端具有开口,伸缩筒29底部固定有伸缩气缸一31,伸缩气缸一31的活塞杆竖直向下且固定在伸缩柱30的上端。切割头27铰接在伸缩柱30的下端。同时,伸缩筒29的内壁上对称开设有两个滑槽,伸缩柱30的外壁上对称固定有两根滑条46,滑条46对应设置在所述滑槽中。通过滑条46在伸缩筒29内壁的滑槽上滑动,从而更有利于伸缩柱30在伸缩筒29内上下滑动。切割头27内设有切割刀,其中,切割刀片28的组成为:含15~25%的高碳铬铁,2~10%的微碳铬铁,5~7%的金属锰,6~12%的钼铁,3~10%的钨铁,5~10%的钒铁,0.5~6%的钛铁,0.3~5%的钇基稀土,1~3%的铌铁,4~10%的冰晶石,10~50%的铁粉,填充系数为30~45%,通过调节控制转动盘4的组成元素的质量百分比,从而使用得到的切割刀片28具有较高的强度和耐磨性。As shown in FIG. 4 , a cutting system capable of cutting workpieces is provided on the vertical plate 1 b. Specifically, the cutting system includes a cutting head 27 , a telescopic cylinder 29 and a telescopic column 30 slidably arranged in the telescopic cylinder 29 . Telescopic cylinder 29 lower ends have opening, telescopic cylinder 29 bottoms are fixed with telescopic cylinder one 31, and the piston rod of telescopic cylinder one 31 is vertically downward and is fixed on the upper end of telescopic post 30. The cutting head 27 is hinged on the lower end of the telescopic column 30 . Meanwhile, the inner wall of the telescopic cylinder 29 is symmetrically provided with two sliding slots, and the outer wall of the telescopic column 30 is symmetrically fixed with two sliding bars 46, and the sliding bars 46 are correspondingly arranged in the sliding slots. The sliding bar 46 slides on the chute on the inner wall of the telescopic tube 29 , so that the telescopic column 30 slides up and down in the telescopic tube 29 . Cutting head 27 is provided with a cutting knife, wherein, the composition of cutting blade 28 is: containing 15-25% high-carbon ferrochrome, 2-10% micro-carbon ferrochrome, 5-7% metal manganese, 6-12 % ferromolybdenum, 3-10% ferro-tungsten, 5-10% ferrovanadium, 0.5-6% ferro-titanium, 0.3-5% yttrium-based rare earth, 1-3% ferroniobium, 4-10% cryolite, 10-50% iron powder, and a filling factor of 30-45%. By adjusting and controlling the mass percentage of the constituent elements of the rotating disk 4, the resulting cutting blade 28 has higher strength and wear resistance.
如图5所示,更具体来说,伸缩筒29的上方设有移动板一36,移动板一36的下表面固定有导轨一37,导轨一37上设有与其相匹配的滑块一39。其中,导轨一37的截面呈“凸”字状,滑块一39具有能够与导轨一37相匹配的通槽,通槽的截面呈“凸”字状,滑块一39滑动套设在导轨一37上。将滑块一39对应的装入到导轨一37上,且滑块一39和导轨一37的截面都是呈“凸”字状,从而使滑块一39不易脱离导轨一37,同时导轨一37还能够对滑块一39起到支撑的作用。导轨一37的一端固定有能够防止滑块一39滑离导轨一37的阻挡块一38。滑块一39的下表面固定在所述伸缩筒29的上端,所述的移动板一36上还固定有伸缩气缸二40,所述伸缩气缸二40的活塞杆固连在所述滑块一39上,移动板一36的上方还设有移动板二41,移动板二41的下表面固定有导轨二42,且导轨一37和导轨二42的设置方向相垂直,导轨二42上设有与其相匹配的滑块二44。其中,导轨二42的截面呈“凸”字状,所述滑块二44具有能够与所述导轨二42相匹配的通槽,所述通槽的截面呈“凸”字状,所述的滑块二44滑动套设在导轨二42上。将滑块二44对应的装入到导轨二42上,且滑块二44和导轨二42的截面都是呈“凸”字状,从而使滑块二44不易脱离导轨二42,同时导轨二42还能够对滑块二44起到支撑的作用。导轨二42的一端固定有能够防止滑块二44滑离导轨二42的阻挡块二43。滑块二44的下表面固定在移动板一36的上端,移动板二41上还固定有伸缩气缸三45,伸缩气缸三45的活塞杆固连在所述滑块二44上,移动板二41通过安装板22b固定在竖向板1b上。As shown in Figure 5, more specifically, the top of the telescopic tube 29 is provided with a moving plate 36, the lower surface of the moving plate 36 is fixed with a guide rail 1 37, and the guide rail 1 37 is provided with a sliding block 39 matched with it. . Wherein, the section of the guide rail one 37 is in the shape of "convex", the slide block one 39 has a through groove that can match the guide rail one 37, the cross section of the through groove is in the shape of "convex", the slide block one 39 is slidingly sleeved on the guide rail One 37 on. Put the slide block one 39 into the guide rail one 37 correspondingly, and the cross sections of the slide block one 39 and the guide rail one 37 are all in the shape of "convex", so that the slide block one 39 is not easy to break away from the guide rail one 37, and the guide rail one 37 can also play a role in supporting the slider one 39. One end of the guide rail one 37 is fixed with a blocking block one 38 capable of preventing the slider one 39 from sliding away from the guide rail one 37 . The lower surface of the slider one 39 is fixed on the upper end of the telescopic tube 29, and the telescopic cylinder two 40 is fixed on the moving plate one 36, and the piston rod of the telescopic cylinder two 40 is fixedly connected to the slider one. 39, the top of moving plate one 36 is also provided with moving plate two 41, the lower surface of moving plate two 41 is fixed with guide rail two 42, and the setting direction of guide rail one 37 and guide rail two 42 is perpendicular, guide rail two 42 is provided with Matching slider two 44. Wherein, the section of the second guide rail 42 is in the shape of a "convex", and the second slider 44 has a through groove that can match the second guide rail 42, and the cross section of the through groove is in the shape of a "convex". The second slide block 44 is slidingly sleeved on the second guide rail 42 . Put the slider 2 44 into the guide rail 2 42 correspondingly, and the cross sections of the slider 2 44 and the guide rail 42 are both in the shape of "convex", so that the slider 2 44 is not easy to break away from the guide rail 42, and the guide rail 2 42 can also play a role in supporting the slider 2 44 . One end of the guide rail 2 42 is fixed with a blocking block 2 43 capable of preventing the slider 2 44 from sliding away from the guide rail 2 42 . The lower surface of slide block two 44 is fixed on the upper end of movable plate one 36, and telescopic cylinder three 45 is also fixed on movable plate two 41, and the piston rod of telescopic cylinder three 45 is fixedly connected on described slide block two 44, and movable plate two 41 is fixed on the vertical plate 1b through the mounting plate 22b.
伸缩柱30内还设有一能够驱使切割头27发生转动的转动机构。转动机构包括驱动电机32、主动齿轮33和从动齿轮34,伸缩柱30的下端开设有凹槽,且切割头27的上部处于凹槽内,驱动电机32固定在所述凹槽的侧壁上,主动齿轮33固定在驱动电机32的输出轴上,从动齿轮34通过焊接的方式固定在切割头27的外侧壁上。从动齿轮34通过焊接的方式固定在切割头27上,更具有稳定性。且主动齿轮33能够与从动齿轮34相啮合,切割头27与从动齿轮34相对的一侧壁上还固定有铰接杆35,凹槽的另一侧壁上开设有铰接孔,铰接杆35插设在铰接孔中。通过驱动电机32带动主动齿轮33转动,且主动齿轮33与从动齿轮34相啮合,切割头27一侧固定在从动齿轮34上,另一侧通过铰接杆35插设在铰接孔中,对切割头27进行轴向固定、周向转动,根据加工时的所需角度,使切割头27在水平位置发生一定的角度偏转。A rotating mechanism capable of driving the cutting head 27 to rotate is also provided in the telescopic column 30 . The rotating mechanism includes a driving motor 32, a driving gear 33 and a driven gear 34. The lower end of the telescopic column 30 is provided with a groove, and the top of the cutting head 27 is in the groove, and the driving motor 32 is fixed on the side wall of the groove. , the driving gear 33 is fixed on the output shaft of the drive motor 32, and the driven gear 34 is fixed on the outer wall of the cutting head 27 by welding. The driven gear 34 is fixed on the cutting head 27 by welding, which has more stability. And driving gear 33 can be meshed with driven gear 34, cutting head 27 is also fixed with hinged rod 35 on the opposite side wall of driven gear 34, offers hinged hole on the other side wall of groove, hinged rod 35 Inserts in the hinge hole. The drive motor 32 drives the driving gear 33 to rotate, and the driving gear 33 is meshed with the driven gear 34. One side of the cutting head 27 is fixed on the driven gear 34, and the other side is inserted in the hinge hole by the hinge rod 35. The cutting head 27 is fixed in the axial direction and rotated in the circumferential direction. According to the required angle during processing, the cutting head 27 is deflected at a certain angle in the horizontal position.
本数控切割机还包括控制器,控制器为PLC可编程控制器,PLC可编程控制器固定在竖向板1b上,转动电机2、水泵17、风机23和驱动电机32均通过线路与PLC可编程控制器相连,通过PLC可编程控制器编写的程序,从而能够对转动电机2、水泵17、风机23和驱动电机32进行自动化控制。升降气缸3、推动气缸一21、推动气缸二26、伸缩气缸一31、伸缩气缸二40、伸缩气缸三45、定位气缸一5、定位气缸二6、定位气缸三7和定位气缸四8分别通过连接管与一气泵相连接,连接管上分别设置有电磁换向阀,电磁换向阀分别通过线路与PLC可编程控制器相连。通过编写有程序的PLC可编程控制器对连接管上的电磁换向阀进行控制,从而能够使气泵对各个气缸进行自动化加压。定位气缸一5、定位气缸二6、定位气缸三7和定位气缸四8的活塞上均固定有内磁环9,定位气缸一5、定位气缸二6、定位气缸三7和定位气缸四8的缸体上均固定有感应开关10,感应开关10均与上述的PLC可编程控制器相连。感应开关10通过活塞上固定的内磁环9,能够感应到气缸的活塞杆的位置,通过编写有程序的PLC可编程控制器对感应开关10进行自动化控制。This numerical control cutting machine also comprises controller, and controller is PLC programmable controller, and PLC programmable controller is fixed on the vertical board 1b, and rotating motor 2, water pump 17, blower fan 23 and drive motor 32 all can communicate with PLC through circuit. The programming controller is connected, and the program written by the PLC programmable controller can automatically control the rotating motor 2, the water pump 17, the blower fan 23 and the driving motor 32. Lifting cylinder 3, pushing cylinder one 21, pushing cylinder two 26, telescopic cylinder one 31, telescopic cylinder two 40, telescopic cylinder three 45, positioning cylinder one 5, positioning cylinder two 6, positioning cylinder three 7 and positioning cylinder four 8 respectively pass The connecting pipe is connected with an air pump, and the connecting pipes are respectively provided with electromagnetic reversing valves, and the electromagnetic reversing valves are respectively connected with PLC programmable controllers through lines. The electromagnetic reversing valve on the connecting pipe is controlled by a programmed PLC programmable controller, so that the air pump can automatically pressurize each cylinder. The pistons of positioning cylinder one 5, positioning cylinder two 6, positioning cylinder three 7 and positioning cylinder four 8 are all fixed with inner magnetic ring 9, positioning cylinder one 5, positioning cylinder two 6, positioning cylinder three 7 and positioning cylinder four 8 Inductive switches 10 are fixed on the cylinder body, and the inductive switches 10 are all connected with the above-mentioned PLC programmable controller. The inductive switch 10 can sense the position of the piston rod of the cylinder through the inner magnetic ring 9 fixed on the piston, and the inductive switch 10 is automatically controlled by a programmed PLC programmable controller.
综合上述,整个数控切割机的工作过程是这样的:首先,要对本数控切割机中的工作平台上的工件进行定位调节,具体工作流程:1、通过转动电机2带动转动盘4转动,从而能够实现对转动盘4上的工件进行任意角度上的调节;2、通过升降气缸3带动转动盘4进行上下升降,从而能够实现对转动盘4上的工件进行上下位置的调节;3、通过相对设置的定位气缸一5和定位气缸二6,从而能够实现对工件在转动盘4上的一相对方向上进行位置调节,此外,通过相对设置的定位气缸三7和定位气缸四8,从而能够实现对工件在转动盘4上的另一垂直的相对方向上进行位置调节。To sum up the above, the working process of the whole CNC cutting machine is as follows: First, the workpiece on the working platform in the CNC cutting machine should be positioned and adjusted. Realize the adjustment of the workpiece on the rotating disk 4 at any angle; 2. Drive the rotating disk 4 to lift up and down through the lifting cylinder 3, so as to realize the adjustment of the upper and lower positions of the workpiece on the rotating disk 4; 3. Through the relative setting Positioning cylinder one 5 and positioning cylinder two 6, so that the position adjustment of the workpiece in a relative direction on the rotating disk 4 can be realized. In addition, through the relative positioning cylinder three 7 and positioning cylinder four 8, it can be realized. The position of the workpiece is adjusted in another vertical relative direction on the rotating disk 4 .
然后,开启本数控切割机中的冷却装置,对加工过程中的工件机器设备进行冷却,具体工作流程:1、通过水泵17将储水箱16中的水抽送到喷头20上,然后再由喷头20向工作平台上的工件喷水可实现对工件及其设备起到冷却的效果,同时,推动气缸一21推动横杆15b的上下升降,从而能够实现对横杆15b上的喷头20进行上下位置的调节;2、通过安装板22b上的风机23能除去工件表面的杂物和过多的水渍,还能对工件及其设备起到一定的冷却效果,同时,通过推动气缸二26推动安装板22b的上下升降,从而能够实现对安装板22b上的风机23进行上下位置的调节。Then, turn on the cooling device in the CNC cutting machine to cool the workpiece machine equipment in the processing process. The specific work flow: 1. The water in the water storage tank 16 is pumped to the nozzle 20 by the water pump 17, and then the nozzle 20 Spraying water to the workpiece on the working platform can realize the effect of cooling the workpiece and its equipment. At the same time, push the cylinder 121 to push the cross bar 15b up and down, so that the up and down position of the nozzle 20 on the cross bar 15b can be realized. Adjustment; 2. The fan 23 on the mounting plate 22b can remove sundries and excessive water stains on the surface of the workpiece, and also have a certain cooling effect on the workpiece and its equipment. At the same time, push the mounting plate by pushing the cylinder 2 26 22b up and down, so as to realize the adjustment of the up and down position of the fan 23 on the mounting plate 22b.
最后,对切割头27进行调节,具体工作流程:1、通过缩气缸一带动伸缩柱30上下升降,从而实现对切割头27进行上下位置的调节;2、伸缩柱30内还设有的转动机构,能够使切割头27在水平位置发生角度偏转;3、通过伸缩气缸二40推动滑块一39在移动板一36的导轨47上滑动,从而实现对切割头27能够沿着移动板一36的导轨47方向进行位置的调节;4、通过伸缩气缸三45推动滑块二44在移动板二41的导轨47上滑动,从而实现对切割头27能够沿着移动板二41的导轨47方向进行位置的调节。Finally, the cutting head 27 is adjusted. The specific work flow: 1. Drive the telescopic column 30 up and down through the shrinking cylinder, thereby realizing the adjustment of the cutting head 27's up and down position; 2. The rotating mechanism that is also provided in the telescopic column 30 , the cutting head 27 can be angularly deflected in the horizontal position; 3, the sliding block 39 is pushed by the telescopic cylinder 2 40 to slide on the guide rail 47 of the moving plate 36, so that the cutting head 27 can move along the moving plate 36 Adjust the position in the direction of the guide rail 47; 4. Push the slider 2 44 to slide on the guide rail 47 of the moving plate 2 41 through the telescopic cylinder 3 45, so as to realize the position of the cutting head 27 along the direction of the guide rail 47 of the moving plate 2 41 adjustment.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
尽管本文较多地使用了1、机体;1a、横向板;1b、竖向板;2、转动电机;3、升降气缸;4、转动盘;5、定位气缸一;6、定位气缸二;7、定位气缸三;8、定位气缸四;9、内磁环;10、感应开关;11、定位板一;12、定位板二;13、定位板三;14、定位板四;15、支架一;15a、竖杆;15b、横杆;16、储水箱;17、水泵;18、挂环;19、挂钩;20、喷头;21、推动气缸一;22、支架二;22a、立柱;22b、安装板;23、风机;24、滑动板;25、定位杆;26、推动气缸二;27、切割头;28、切割刀片;29、伸缩筒;30、伸缩柱;31、伸缩气缸一;32、驱动电机;33、主动齿轮;34、从动齿轮;35、铰接杆;36、移动板一;37、导轨一;38、阻挡块一;39、滑块一;40、伸缩气缸二;41、移动板二;42、导轨二;43、阻挡块二;44、滑块二;45、伸缩气缸三;46、滑条;47、导轨;48、滑块;49、法兰盘等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although this article uses 1, body; 1a, horizontal plate; 1b, vertical plate; 2, rotating motor; 3, lifting cylinder; 4, rotating disk; 5, positioning cylinder one; 6, positioning cylinder two; 7 , positioning cylinder three; 8, positioning cylinder four; 9, inner magnetic ring; 10, induction switch; 11, positioning plate one; 12, positioning plate two; 13, positioning plate three; 14, positioning plate four; 15, bracket one ; 15a, vertical bar; 15b, cross bar; 16, water storage tank; 17, water pump; 18, hanging ring; 19, hook; 20, nozzle; 21, push cylinder one; 22, support two; Mounting plate; 23, fan; 24, sliding plate; 25, positioning rod; 26, push cylinder two; 27, cutting head; 28, cutting blade; 29, telescopic cylinder; 30, telescopic column; 31, telescopic cylinder one; 32 , driving motor; 33, driving gear; 34, driven gear; 35, hinged rod; 36, moving plate one; 37, guide rail one; 38, blocking block one; 39, slide block one; 40, telescopic cylinder two; 41 , moving plate two; 42, guide rail two; 43, blocking block two; 44, slide block two; 45, telescopic cylinder three; 46, slide bar; 47, guide rail; 48, slide block; However, the possibility of using other terms is not excluded. These terms are used only for the purpose of describing and explaining the essence of the present invention more conveniently; interpreting them as any kind of additional limitation is against the spirit of the present invention.
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