Adjustable flat-plate solar collector Frame assembling machine
Technical field
The present invention relates to a kind of solar thermal collector Frame assembling machine, more particularly, relate to the adjustable flat-plate solar collector Frame assembling machine that a kind of adaptability is stronger.
Background technology
In existing solar energy industry, heat collector frame assembling generally adopts Frame assembling machine, Frame assembling machine is general first to be loaded backboard in frame base, during group frame, corner brace is inserted frame, two connected frames are connected by corner brace, four limits action simultaneously during group frame, after group frame puts in place, four angle molds on Frame assembling machine fasten frame four angles, group angle mold is squeezed into the frame of corresponding corner brace breach in corner brace breach, corner brace can not be moved in frame, thus two frames are firmly connected, then the frame assembled is proceeded to next procedure heat-preservation cotton, plate core are put into successively.
The bottom backplate of heat collector and the connection of frame generally have two kinds of modes, and one adopts rivet, with rivet, backboard is riveted on frame; Another kind is direct pressing, and insert in the gap bottom frame by backboard, upper and lower surface has the sawtooth tooth of concavo-convex correspondence, backboard is inserted rear press equipment this gap is pressed onto plastic deformation, relies on the snap-in force of sawtooth tooth that backboard is connected on frame.The second extensively adopted in current industry.
Mainly there is following defect in flat-plate solar collector kludge of the prior art:
1, in industry, the assembling of flat plate collector generally adopts and first organizes the method that frame refills matching board core and heat-preservation cotton, organizing angle mold exactly needs the quadrangle stretching into frame composition inner, and descending aligning corner brace extruding, it takies certain space can not put into heat-preservation cotton and plate core in advance, can only follow-uply load, assembly process increases;
2, plate core header length is generally longer than the width of frame, after being, put into plate core, and plate core loads more difficult, and there are certain requirements size, and the design of product is restricted, and efficiency of assembling is lower, and quality is uneven;
3, be load plate core, the comb of plate wicking hot plate and plate core frame ragged edge must have certain distance, and absorber plate length and width can not be greater than the opening size of frame, otherwise be difficult to the frame well of loading group in good condition, there is this distance, because absorber plate is softer, plate core just there will be the unstable situation in location after loading frame, shaking amplitude is larger.For addressing this problem, a lot of producer develops again some positioned zero parts, and cause collector structure to become complicated, cost is higher;
4, owing to there is hydraulic system in flat-plate solar collector installation of the prior art, and unreasonable structure, practical operation is more difficult, and personnel's staffing is more, and speed is slower;
5, the Frame assembling machine in industry generally adopts corner at same operation group frame, and two long limits, two minor faces have action in group frame process, after four limit group frames put in place, and group method extruding group frame in group angle cutter adopts.In whole operation, movable part is very many, and the cost of system and Operating Complexity are very high, and reliability is poor;
6, originally the connection of frame and backboard is rivet, progressively eliminates now, and main flow is pressing mode.Because pressing mode needs Frame assembling machine with hydraulic system, cause the complex structure of Frame assembling machine own, complex operation, trouble point is many, cost is high, efficiency is extremely low.
Disclosed in the patent document of by name " fixed flat-plate solar collector kludge ", technology contents effectively overcomes above-mentioned defect, but due to the model numerous and complicated of flat plate collector, size is various, is difficult to the production status that Adaptive change is larger.Therefore produce a kind of can overcome above-mentioned defect after and to adapt to the wider flat-plate solar collector Frame assembling machine of product scope be the task of top priority.
Summary of the invention
The object of the invention is to overcome above-mentioned defect of the prior art, there is provided a kind of cost and Operating Complexity low, reliability greatly improves, hydraulic system need not be installed, make flat-plate solar collector kludge overall structure more succinct, operation is simpler, and efficiency is higher and adapt to the wider adjustable flat-plate solar collector Frame assembling machine of product.
For achieving the above object, technical scheme provided by the invention is as follows:
A kind of adjustable flat-plate solar collector Frame assembling machine, comprise frame, also comprise the first adjustable minor face Frame assembling machine structure be installed on the left of rack region, be installed in the second adjustable minor face Frame assembling machine structure on the right side of rack region, be installed in front portion, rack region adjustable long limit Frame assembling machine structure and be installed in rear portion, rack region can the long limit fixed mechanism of in axial direction movement, described frame is also equiped with several cross slide waies and longitudinal slide unit, be installed in the longitudinal rail on longitudinal slide unit, described first adjustable minor face Frame assembling machine structure and the second adjustable minor face Frame assembling machine structure can move along the length direction of described cross slide way, described adjustable long limit Frame assembling machine structure can move along the length direction of described longitudinal rail, this adjustable long limit Frame assembling machine structure makes the long margin frame of heat collector and backboard be assembled into one towards the direction action of described long limit fixed mechanism, described first adjustable minor face Frame assembling machine structure and the second adjustable minor face Frame assembling machine structure in opposite directions action make the short frame of heat collector and backboard be assembled into one.
Compared with prior art, beneficial effect of the present invention is:
By installing cross slide way and longitudinal rail in frame, first adjustable minor face Frame assembling machine structure and the second adjustable minor face Frame assembling machine structure can move along the length direction of cross slide way, adjustable long limit Frame assembling machine structure can move the length direction of guide rail along the longitudinal, described long limit fixed mechanism can in axial direction move, so achieve the adjustability on length and width, significantly extend the range of application of Frame assembling machine, make to adapt to the wider of product, save space, workshop, save the fund repeating to purchase.
Accompanying drawing explanation
Fig. 1 is one of structural representation of adjustable flat-plate solar collector Frame assembling machine of the present invention;
Fig. 2 is the structural representation two of adjustable flat-plate solar collector Frame assembling machine of the present invention;
Fig. 3 is the structural representation three of adjustable flat-plate solar collector Frame assembling machine of the present invention;
Fig. 4 is the structural representation of adjustable back-plate frame in adjustable flat-plate solar collector Frame assembling machine of the present invention;
Fig. 5 is the structural representation of the first adjustable minor face Frame assembling machine structure and the second adjustable minor face Frame assembling machine structure in adjustable flat-plate solar collector Frame assembling machine of the present invention;
Fig. 6 is the structural representation of adjustable minor face group frame module in adjustable flat-plate solar collector Frame assembling machine of the present invention;
Fig. 7 is the structural representation of adjustable long limit Frame assembling machine structure in adjustable flat-plate solar collector Frame assembling machine of the present invention;
Fig. 8 is the structural representation of adjustable long limit group frame module in adjustable flat-plate solar collector Frame assembling machine of the present invention;
Fig. 9 is the structural representation of long limit fixed mechanism in adjustable flat-plate solar collector Frame assembling machine of the present invention.
Below in conjunction with drawings and Examples, adjustable flat-plate solar collector Frame assembling machine of the present invention is described further.
Detailed description of the invention
Be below the preferred example of adjustable flat-plate solar collector Frame assembling machine of the present invention, therefore do not limit protection scope of the present invention.
Please refer to Fig. 1 ~ 3, there is shown a kind of adjustable flat-plate solar collector Frame assembling machine, comprise frame 1, also comprise the first adjustable minor face Frame assembling machine structure 2 be installed on the left of frame 1 assembly area, be installed in the second adjustable minor face Frame assembling machine structure 3 on the right side of frame 1 assembly area, be installed in front portion, frame 1 assembly area adjustable long limit Frame assembling machine structure 4 and be installed in rear portion, frame 1 assembly area can the long limit fixed mechanism 5 of in axial direction movement, frame 1 is also equiped with several cross slide waies 6 and longitudinal slide unit 9, be installed in the longitudinal rail 7 on longitudinal slide unit 9, first adjustable minor face Frame assembling machine structure 2 and the second adjustable minor face Frame assembling machine structure 3 can move along the length direction of described cross slide way 6, adjustable long limit Frame assembling machine structure 4 can move the length direction of guide rail 7 along the longitudinal, this adjustable long limit Frame assembling machine structure 4 makes the long margin frame of heat collector and backboard be assembled into one towards the direction action of long limit fixed mechanism 5, first adjustable minor face Frame assembling machine structure 2 and the second adjustable minor face Frame assembling machine structure 3 in opposite directions action make the short frame of heat collector and backboard be assembled into one.
As shown in Figure 4, the assembly area of described frame 1 is equiped with adjustable back-plate frame 8, this adjustable back-plate frame 8 comprises some crossbeams 81 and some longerons 82, described crossbeam 81 is connected with longeron 82 by height adjustment bolt 83, this crossbeam 81 is made up of staggered being slidably connected of two lateral adjustments bars 811, described two lateral adjustments bars 811 can move along the length direction of crossbeam 81 mutually, described longeron 82 is made up of two staggered being slidably connected of longitudinal adjusting rod 821, described two longitudinal adjusting rods 821 can move along the length direction of longeron 82 mutually.Supporting back board when this adjustable back-plate frame 8 is for organizing frame, the lateral adjustments bar 811 be cross-linked just can regulate when unclamping securing member between any two along its length, the securing member that the longitudinal adjusting rod 821 be cross-linked unclamps between any two just can regulate in the width direction, height adjustment bolt 83, for regulating the flatness at each angle, has so just adapted to the heat collector that length is different with width.
As shown in Figure 5, in this enforcement, described first adjustable minor face Frame assembling machine structure 2 is identical structural design with the second adjustable minor face Frame assembling machine structure 3, include fixed head 21 and the first portable plate 22, be installed in the first minor face drive unit 23 on fixed head 21, this the first minor face drive unit 23 is slidably connected by slide plate 24 and described fixed head 21, first portable plate 22 is equiped with the second minor face drive unit 25, this the second minor face drive unit 25 is slidably connected by the first right angle slide plate 26 and the first portable plate 22, the output shaft of the first minor face drive unit 23 and the second minor face drive unit 25 is equiped with adjustable minor face group frame module 27, first portable plate 22 is equiped with cross slide way 6, described first minor face drive unit 23 and the second minor face drive unit 25 make described adjustable minor face group frame module 27 transversely move by guide rail 6, described first portable plate 22 is slidably connected with longitudinal slide unit 9.When unclamping the securing member between slide plate 24 and fixed head 21, first minor face drive unit 23 just can slide along the groove length direction on fixed head 21, when unclamping the securing member between the first right angle slide plate 26 and the first portable plate 22, second minor face drive unit 25 just can slide along the groove length direction on the first portable plate 22, achieves the adjustment function of Frame assembling machine length direction.When unclamping the securing member of the first portable plate 22 and longitudinal slide unit 9, the first portable plate 22 can longitudinally slide by slide unit 9, achieves the adjustment function of Frame assembling machine width, length and width are adjustability, to adapt to different products.
As shown in Figure 6, described adjustable minor face group frame module 27 comprises minor face strap form 271, this minor face strap form 271 is in transmission connection with the output shaft of described first minor face drive unit 23 and the second minor face drive unit 25, be installed in several minor face decks 272 that described minor face strap form 271 is slidably connected with this minor face strap form 271, several minor face decks 272 described can be moved along the length direction of minor face strap form 271 upper groove, and this minor face strap form 271 is slidably connected with described cross slide way 6 by the first slide block 273.Minor face deck 272 is fixed on minor face strap form 271, unclamps securing member between the two, and minor face deck 272 can slide along the elongated slot of minor face strap form 271, realizes corresponding at width and different size frame of minor face deck 272.This adjustable minor face group frame module 27 can be promoted when the first minor face drive unit 23 and the second minor face drive unit 25 action move along cross slide way 6, realization group frame and reset.
Preferably, described first minor face drive unit 23 and the second minor face drive unit 25 are air cylinder device.This cylinder is increased stroke-adjustable gas cylinder, is convenient to realize fine setting, makes adjustment more accurate.
As shown in Figure 7, in this enforcement, described adjustable long limit Frame assembling machine structure 4 comprises the second portable plate 41 and the 3rd portable plate 42, be installed in the first long limit drive unit 43 on the second portable plate 41, this the first long limit drive unit 43 is slidably connected by the second right angle slide plate 44 and the second portable plate 41, be installed in the second long limit drive unit 45 on the 3rd portable plate 42, this the second long limit drive unit 45 is slidably connected by the 3rd right angle slide plate 46 and the 3rd portable plate 42, the output shaft of the first long limit drive unit 43 and the second long limit drive unit 45 is equiped with adjustable long limit group frame module 47, described first long limit drive unit 43 and the second long limit drive unit 45 make described adjustable long limit group frame module 47 longitudinally move by guide rail 7, described second portable plate 41 and the 3rd portable plate 42 are slidably connected with described longitudinal slide unit 9 respectively.Realize the adjustable of whole adjustable long limit Frame assembling machine structure 4 longitudinally slide unit 9, achieve the adaptation of Frame assembling machine to different in width heat collector.
As shown in Figure 8, described adjustable long limit group frame module 47 comprises long checkpost template 471, this long checkpost template 471 is in transmission connection with the output shaft of described first long limit drive unit 43 and the second long limit drive unit 45, be installed in several the first long checkpost seats 472 that long checkpost template 471 is slidably connected with this long checkpost template 471, several the first long checkpost seats 472 can be moved along the length direction of long checkpost template 471 upper groove, and this long checkpost template 471 is slidably connected with described longitudinal rail 7 by the second slide block 473.Several the first long checkpost seats 472 described can slide along long checkpost template 471, with the frame of corresponding different length.Can promote when described first long limit drive unit 43 and the second long limit drive unit 45 action this adjustable long limit group frame module 47 along the longitudinal guide rail 7 slide, realize location and the reset of long margin frame.
Preferably, described first long limit drive unit 43 and the second long limit drive unit 45 are air cylinder device.
As shown in Figure 9, in this enforcement, described long limit fixed mechanism 5 comprises crossbeam 51, is installed in several the second long checkpost seats 52 that crossbeam 51 is slidably connected with this crossbeam 51, and several the second long checkpost seats 52 described can be moved along the length direction of crossbeam 51 upper groove.Achieve the adjustment function of Frame assembling machine length direction.
During work, first the distance between adjustable long limit Frame assembling machine structure 4 and long limit fixed mechanism 5 and the distance between the first adjustable minor face Frame assembling machine structure 2 and the second adjustable minor face Frame assembling machine structure 3 will be adjusted, spacing between its secondary adjustment first long checkpost seat 472 and the spacing between minor face deck 282, finally adjust the length and width of adjustable back-plate frame 8.Unclamp the first portable plate 22, second portable plate 41, securing member between the 3rd portable plate 42 and longitudinal slide unit 9, the first portable plate 22 can be dragged and adjustable long limit Frame assembling machine structure 4 longitudinally moves, unclamp the securing member between minor face strap form 271 and cross slide way 6, adjustable minor face group frame module 27 can be dragged transversely move, after adjusting to desired location, fix above-mentioned securing member.Due to stressed maximum operation when minor face group frame is group frame, once group frame position is inaccurate easily cause product quality problem, therefore by finely tuning the group frame position location of cylinder range-adjustable to minor face Frame assembling machine structure of the first minor face drive unit 23 and the second minor face drive unit 25, the frame of guarantee group better quality.The securing member unclamping the first long checkpost seat 472, second long checkpost seat 52 and minor face deck 272 makes it to distribute on request along long checkpost template 471, crossbeam 51 and minor face strap form 271 respectively, with the frame size after correspondence change, the deck that collector is corresponding simultaneously will adjust to the precalculated position of collector when organizing frame, fixes each deck after debugging confirmation is out of question.According to for producing the backboard size of heat collector, the securing member between the longitudinal adjusting rod 821 unclamping adjustable back-plate frame 8 and between lateral adjustments bar 811, adjusts to required size.
Above-described embodiment is the present invention's preferably embodiment; but embodiments of the present invention are not restricted to the described embodiments; change, the modification done under other any does not deviate from Spirit Essence of the present invention and principle, substitute, combine, simplify; all should be the substitute mode of equivalence, be included within protection scope of the present invention.