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CN104397857B - A kind of concentrated feed automatic processing apparatus and concentrated feed preparation method - Google Patents

A kind of concentrated feed automatic processing apparatus and concentrated feed preparation method Download PDF

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Publication number
CN104397857B
CN104397857B CN201410644680.0A CN201410644680A CN104397857B CN 104397857 B CN104397857 B CN 104397857B CN 201410644680 A CN201410644680 A CN 201410644680A CN 104397857 B CN104397857 B CN 104397857B
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raw material
material cabin
concentrated feed
vibrating disk
screw conveyor
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CN104397857A (en
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钱国东
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Guangdong agricultural science and Technology Co., Ltd.
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Wuxi Lehua Automation Technology Co Ltd
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Abstract

The present invention relates to a kind of concentrated feed automatic processing apparatus and concentrated feed preparation method, including raw material cabin and blending bunker, described device is provided with some raw material cabins, the bottom of raw material cabin is equipped with vibrating disk, vibrating disk is outer equipped with bobbing machine, the discharging opening of vibrating disk is connected to screw conveyor pipe, raw material cabin includes raw material cabin to be comminuted and treats expanded raw material cabin, raw material cabin to be comminuted is connected with pulverizer by screw conveyor pipe, treat that expanded raw material cabin is connected with bulking machine by screw conveyor pipe, pulverizer is connected with bulking machine and blending bunker, blending bunker is divided into the upper and lower, upper strata includes the flusher being arranged on top, and it is arranged on the stirring pool below flusher, dividing plate it is provided with between upper strata and lower floor, dividing plate is provided with discharge port, lower floor is positioned at discharge port and is connected with fermentation vat, fermentation vat is connected with facility for granulating by conveying pipeline, there is the advantage being more favorable for fermentation reaction and beef cattle to the absorption of concentrated feed。

Description

A kind of concentrated feed automatic processing apparatus and concentrated feed preparation method
Technical field
The invention belongs to agricultural automation apparatus field, particularly to a kind of concentrated feed automatic processing apparatus and concentrated feed preparation method。
Background technology
Automatic technology is widely used in the aspects such as industry, agricultural, military affairs, scientific research, transportation, business, medical treatment, service and family。Automatic technology is adopted to be possible not only to free from heavy physical work, part mental work and severe, dangerous working environment entering, and the organ dysfunction that can expand into, it is greatly enhanced labor productivity, strengthens the ability understood the world and changed it into class。
In recent years, the development of China's microbiological feed is also very swift and violent, at present, although domestic microbiological fermented feed has made great progress, but there is also some problems, as microorganism gastrointestinal tract wall determine grow effect instability, generation antagonism is used together with antibiotic, fermented bacterium easily inactivates, it is difficult to keep, the mechanism of action of microorganism fungus kind is not bright, the effect of microbiological feed is difficult to stable, safety in utilization problem etc., then, no-antibiotics feed starts to obtain and increasingly payes attention to widely, no-antibiotics feed is with microorganism, compound enzyme is biological feed fermentation agent strain, feedstuff is converted into microbial bacteria body protein, bioactive micro peptide amino acid, microbial activity probiotic bacteria, the biological fermentation feed that compound enzymic preparation is integrated。This product not only can make up the aminoacid easily lacked in conventional feed, and other roughage raw material nutrition can be made to convert rapidly, reaches enhancing and digests and absorbs effect。The development of no-antibiotics feed and application, to solving, poultry grain is nervous, antibiotic abuse, residual and drug resistance problems provide new thinking, will for production safety, nontoxic antibiotic-free meat product opens up an economic approach, simultaneously, it makes full use of light industry processing byproduct and agricultural byproducts, make low-coat scaleization produce fermented feed to be possibly realized, but, it is very different in temperature control and control are wet owing to no-antibiotics feed and conventional feed produce, the various complexity of operation, for a long time, the production of no-antibiotics feed is from pulverizing, flora adds mixed fermentation to, complete until packing to all rely on Semi-automatic device and enter work compound, enter work random big, produce control precision low, cause Feed Manufacturing quality unstable, simultaneously, the traditional biological fermentation mode adopting heap fermentation more, sweat occupied ground is many, pollute big, therefore, along with entering the increase of work cost and the raising to finished feed prescription, the production technology of research energy automated production no-antibiotics feed and high humility, high-moisture, the special installation of liquid-solid mixing add-on system is imperative。
Beef cattle concentrated feed is the crops side-products when harvest-seed extraction。Including being coated the things such as the clever shell of seed, pod wall and crust。Such as wheat bran, Testa oryzae, rice husk, soybean pod etc.。The not plump shell such as paddy and wheat has awns, to carry out pretreatment, make its deliquescing generally by immersion when feeding domestic animal with it。
As the patent No. one section Chinese is: 201410372237.2 provide a kind of automatization's feedstuff including cleaning system, crushing system, feed proportioning system, bacterium solution loading system, hybrid system and packaging system produces equipment, but the said equipment procedure of processing is loaded down with trivial details, and production efficiency is relatively low。
The patent No. such as one section Chinese again is: 201010559137.2;Provide a kind of special beef cattle concentrated feed of beef cattle, but this feedstuff has been used the stodgy crude fibre raw materials such as Testa Tritici, bean cake, Semen sojae atricolor and has needed to carry out other process。
Summary of the invention
For drawbacks described above, the present invention devises that a kind of step is simple and automaticity is high and the concentrated feed processing unit (plant) being prone to beef cattle digestion and preparation method thereof。
A kind of concentrated feed automatic processing apparatus, including raw material cabin and blending bunker, described device is provided with some raw material cabins, the bottom of raw material cabin is equipped with vibrating disk, vibrating disk is outer equipped with bobbing machine, the discharging opening of vibrating disk is connected to screw conveyor pipe, raw material cabin includes raw material cabin to be comminuted and treats expanded raw material cabin, raw material cabin to be comminuted is connected with pulverizer by screw conveyor pipe, treat that expanded raw material cabin is connected with bulking machine by screw conveyor pipe, pulverizer is connected with bulking machine and blending bunker, blending bunker is divided into the upper and lower, upper strata includes the flusher being arranged on top, and it is arranged on the stirring pool below flusher, dividing plate it is provided with between upper strata and lower floor, dividing plate is provided with discharge port, lower floor is positioned at discharge port and is connected with fermentation vat, fermentation vat is connected with facility for granulating by conveying pipeline。
The joint of raw material cabin described further and vibrating disk is equipped with screen cloth。
The periphery of raw material cabin described further and vibrating disk joint is cased with sealing ring。
Screw conveyor pipe described further is driven by shaftless screw driving device。
The bottom of fermentation vat described further is provided with temperature control device。
Discharge port place described further is equipped with movable sealing lid。
Concentrated feed described further includes Semen Maydis, Fructus Hordei Vulgaris, Testa Tritici, bean cake, Semen sojae atricolor, sucrose, calcium powder, Sal, compound microelement, compound vitamin, leaven, Semen Maydis, Fructus Hordei Vulgaris is respectively put in each raw material cabin to be comminuted, vibrate through vibrating disk, in the input screw conveyor pipe of above-mentioned raw materials batch, realize controlling the component ratio of each raw material in feedstuff by the rotating speed of shaftless screw driving device each in unit of adjustment's time, above-mentioned raw materials is sent in pulverizer in the ratio of 2:5 and is pulverized, Testa Tritici, bean cake, Semen sojae atricolor is respectively put into respectively treats in expanded raw material cabin, vibrate through vibrating disk, in the input screw conveyor pipe of above-mentioned raw materials batch, realize controlling the component ratio of each raw material in feedstuff by the rotating speed of shaftless screw driving device each in unit of adjustment's time, above-mentioned raw materials is expanded in carrying out in the ratio feeding bulking machine of 3:5:1, the half process raw material derived from pulverizer and bulking machine is delivered in the stirring pool blending bunker, then sucrose, calcium powder, Sal, compound microelement, compound vitamin and leaven incorporate in water by a certain percentage makes nutritional solution, nutritional solution injects in stirring pool by flusher, process raw material with half to be stirred, thick feedstuff semi-finished product are formed after agitated, feedstuff semi-finished product are imported in the fermentation vat of blending bunker lower floor and stand, temperature in fermentation vat is kept at 15-35 DEG C, to carry out anaerobic fermentation 5-10 days, the beef cattle concentrated feed of fermented after ripening is processed into graininess finished product by the further portion of facility for granulating。
Further containing sucrose 3%, calcic 0.04% in described feedstuff semi-finished product, containing Sal 2%, containing compound microelement 0.05%, containing compound vitamin 0.03%, moisture content 15%, containing leaven 7%。
Beneficial effect
Compared with prior art the present invention has the advantage that as follows:
The present invention carries out Testa Tritici, bean cake, soybean material expanded, is more favorable for the absorption to concentrated feed of fermentation reaction and beef cattle with the comminution of material of Semen Maydis, Fructus Hordei Vulgaris after then mixing together with nutritional solution。
Accompanying drawing explanation
Fig. 1 is concentrated feed automatic processing apparatus structure chart;
Fig. 2 is mesh structure figure。
Accompanying drawing labelling: 1, raw material cabin;1`, raw material cabin to be comminuted;1``, treat expanded raw material cabin;2, blending bunker;4, vibrating disk;5, screw conveyor pipe;6, pulverizer;7, bulking machine;8, flusher;9, stirring pool, 10, dividing plate;11, fermentation vat;12, sealing ring;13, shaftless screw driving device;14, screen cloth;15, temperature control device;16, lid is sealed;17, conveying pipeline;18, facility for granulating;19, bobbing machine。
Detailed description of the invention
Embodiment 1
A kind of concentrated feed automatic processing apparatus, including raw material cabin 1 and blending bunker 2, described device is provided with some raw material cabins 1, the bottom of raw material cabin 1 is equipped with vibrating disk 4, the joint of raw material cabin 1 and vibrating disk 4 is equipped with screen cloth 14, the periphery of joint is cased with sealing ring 12, vibrating disk 4 is outer equipped with bobbing machine 19, the discharging opening of vibrating disk 4 is connected to screw conveyor pipe 5, equipped with shaftless screw driving device 13 in screw conveyor pipe 5, described some raw material cabins 1 include some raw material cabin 1` to be comminuted and some treat expanded raw material cabin 1``, described some raw material cabin 1` to be comminuted are connected with pulverizer 6 by screw conveyor pipe 5, described some treat that expanded raw material cabin 1`` is connected with bulking machine 7 by screw conveyor pipe 5, pulverizer 6 is connected with bulking machine 7 and blending bunker 1, blending bunker 2 is divided into the upper and lower, upper strata includes the flusher 8 being arranged on top, and it is arranged on the stirring pool 9 below flusher 8, dividing plate 10 it is provided with between upper strata and lower floor, dividing plate 10 is provided with discharge port, discharge port place is equipped with the sealing lid 16 of automatic lifting, lower floor is positioned at discharge port and is connected with fermentation vat 11, the bottom of fermentation vat 11 is provided with temperature control device 15, fermentation vat 11 is connected with facility for granulating 18 by conveying pipeline 17。
Concentrated feed preparation method based on said apparatus, described concentrated feed includes Semen Maydis, Fructus Hordei Vulgaris, Testa Tritici, bean cake, Semen sojae atricolor, sucrose, calcium powder, Sal, compound microelement, compound vitamin, leaven, described Semen Maydis, Fructus Hordei Vulgaris is respectively put in each raw material cabin 1` to be comminuted, vibrate through vibrating disk 4, in the input screw conveyor pipe 5 of above-mentioned raw materials batch, realize controlling the component ratio of each raw material in feedstuff by the rotating speed of shaftless screw driving device 13 each in unit of adjustment's time, above-mentioned raw materials is sent in pulverizer 6 in the ratio of 2:5 and is pulverized, described Testa Tritici, bean cake, Semen sojae atricolor is respectively put into respectively treats in expanded raw material cabin 1``, vibrate through vibrating disk 4, in the input screw conveyor pipe 5 of above-mentioned raw materials batch, realize controlling the component ratio of each raw material in feedstuff by the rotating speed of shaftless screw driving device 13 each in unit of adjustment's time, above-mentioned raw materials is expanded in carrying out in the ratio feeding bulking machine 7 of 3:5:1, the described half process raw material derived from pulverizer 6 and bulking machine 7 is delivered in the stirring pool 9 blending bunker 2, then sucrose, calcium powder, Sal, compound microelement, compound vitamin and leaven incorporate in water by a certain percentage makes nutritional solution, nutritional solution injects in stirring pool 9 by flusher 8, process raw material with half to be stirred, thick feedstuff semi-finished product are formed after agitated, containing sucrose 3% in described feedstuff semi-finished product, calcic 0.04%, containing Sal 2%, containing compound microelement 0.05%, containing compound vitamin 0.03%, moisture content 15%, containing leaven 7%, feedstuff semi-finished product are imported in the fermentation vat 11 of blending bunker 2 lower floor and stand, in maintenance fermentation vat, temperature is at 15 DEG C, carry out anaerobic fermentation 5 days, the beef cattle concentrated feed of fermented after ripening is processed into graininess finished product by the further portion of facility for granulating 18。
Embodiment 2
A kind of concentrated feed automatic processing apparatus, including raw material cabin 1 and blending bunker 2, described device is provided with some raw material cabins 1, the bottom of raw material cabin 1 is equipped with vibrating disk 4, the joint of raw material cabin 1 and vibrating disk 4 is equipped with screen cloth 14, the periphery of joint is cased with sealing ring 12, vibrating disk 4 is outer equipped with bobbing machine 19, the discharging opening of vibrating disk 4 is connected to screw conveyor pipe 5, equipped with shaftless screw driving device 13 in screw conveyor pipe 5, described some raw material cabins 1 include some raw material cabin 1` to be comminuted and some treat expanded raw material cabin 1``, described some raw material cabin 1` to be comminuted are connected with pulverizer 6 by screw conveyor pipe 5, described some treat that expanded raw material cabin 1`` is connected with bulking machine 7 by screw conveyor pipe 5, pulverizer 6 is connected with bulking machine 7 and blending bunker 1, blending bunker 2 is divided into the upper and lower, upper strata includes the flusher 8 being arranged on top, and it is arranged on the stirring pool 9 below flusher 8, dividing plate 10 it is provided with between upper strata and lower floor, dividing plate 10 is provided with discharge port, discharge port place is equipped with the sealing lid 16 stirred up and down, lower floor is positioned at discharge port and is connected with fermentation vat 11, the bottom of fermentation vat 11 is provided with temperature control device 15, fermentation vat 11 is connected with facility for granulating 18 by conveying pipeline 17。
Concentrated feed preparation method based on said apparatus, described concentrated feed includes Semen Maydis, Fructus Hordei Vulgaris, Testa Tritici, bean cake, Semen sojae atricolor, sucrose, calcium powder, Sal, compound microelement, compound vitamin, leaven, described Semen Maydis, Fructus Hordei Vulgaris is respectively put in each raw material cabin 1` to be comminuted, vibrate through vibrating disk 4, in the input screw conveyor pipe 5 of above-mentioned raw materials batch, realize controlling the component ratio of each raw material in feedstuff by the rotating speed of shaftless screw driving device 13 each in unit of adjustment's time, above-mentioned raw materials is sent in pulverizer 6 in the ratio of 3:4 and is pulverized, described Testa Tritici, bean cake, Semen sojae atricolor is respectively put into respectively treats in expanded raw material cabin 1``, vibrate through vibrating disk 4, in the input screw conveyor pipe 5 of above-mentioned raw materials batch, realize controlling the component ratio of each raw material in feedstuff by the rotating speed of shaftless screw driving device 13 each in unit of adjustment's time, above-mentioned raw materials is expanded in carrying out in the ratio feeding bulking machine 7 of 4:5:2, the described half process raw material derived from pulverizer 6 and bulking machine 7 is delivered in the stirring pool 9 blending bunker 2, then sucrose, calcium powder, Sal, compound microelement, compound vitamin and leaven incorporate in water by a certain percentage makes nutritional solution, nutritional solution injects in stirring pool 9 by flusher 8, process raw material with half to be stirred, thick feedstuff semi-finished product are formed after agitated, containing sucrose 2% in described feedstuff semi-finished product, calcic 0.03%, containing Sal 1%, containing compound microelement 0.04%, containing compound vitamin 0.02%, moisture content 10%, containing leaven 5%, feedstuff semi-finished product are imported in the fermentation vat 11 of blending bunker 2 lower floor and stand, in maintenance fermentation vat, temperature is at 20 DEG C, carry out anaerobic fermentation 7 days, the beef cattle concentrated feed of fermented after ripening is processed into graininess finished product by the further portion of facility for granulating 18。
Embodiment 3
A kind of concentrated feed automatic processing apparatus, including raw material cabin 1 and blending bunker 2, described device is provided with some raw material cabins 1, the bottom of raw material cabin 1 is equipped with vibrating disk 4, the joint of raw material cabin 1 and vibrating disk 4 is equipped with screen cloth 14, the periphery of joint is cased with sealing ring 12, vibrating disk 4 is outer equipped with bobbing machine 19, the discharging opening of vibrating disk 4 is connected to screw conveyor pipe 5, equipped with shaftless screw driving device 13 in screw conveyor pipe 5, described some raw material cabins 1 include some raw material cabin 1` to be comminuted and some treat expanded raw material cabin 1``, described some raw material cabin 1` to be comminuted are connected with pulverizer 6 by screw conveyor pipe 5, described some treat that expanded raw material cabin 1`` is connected with bulking machine 7 by screw conveyor pipe 5, pulverizer 6 is connected with bulking machine 7 and blending bunker 1, blending bunker 2 is divided into the upper and lower, upper strata includes the flusher 8 being arranged on top, and it is arranged on the stirring pool 9 below flusher 8, dividing plate 10 it is provided with between upper strata and lower floor, dividing plate 10 is provided with discharge port, the sealing lid 16 that discharge port place translates equipped with left and right, lower floor is positioned at discharge port and is connected with fermentation vat 11, the bottom of fermentation vat 11 is provided with temperature control device 15, fermentation vat 11 is connected with facility for granulating 18 by conveying pipeline 17。
Concentrated feed preparation method based on said apparatus, described concentrated feed includes Semen Maydis, Fructus Hordei Vulgaris, Testa Tritici, bean cake, Semen sojae atricolor, sucrose, calcium powder, Sal, compound microelement, compound vitamin, leaven, described Semen Maydis, Fructus Hordei Vulgaris is respectively put in each raw material cabin 1` to be comminuted, vibrate through vibrating disk 4, in the input screw conveyor pipe 5 of above-mentioned raw materials batch, realize controlling the component ratio of each raw material in feedstuff by the rotating speed of shaftless screw driving device 13 each in unit of adjustment's time, above-mentioned raw materials is sent in pulverizer 6 in the ratio of 1:6 and is pulverized, described Testa Tritici, bean cake, Semen sojae atricolor is respectively put into respectively treats in expanded raw material cabin 1``, vibrate through vibrating disk 4, in the input screw conveyor pipe 5 of above-mentioned raw materials batch, realize controlling the component ratio of each raw material in feedstuff by the rotating speed of shaftless screw driving device 13 each in unit of adjustment's time, above-mentioned raw materials is expanded in carrying out in the ratio feeding bulking machine 7 of 4:7:1, the described half process raw material derived from pulverizer 6 and bulking machine 7 is delivered in the stirring pool 9 blending bunker 2, then sucrose, calcium powder, Sal, compound microelement, compound vitamin and leaven incorporate in water by a certain percentage makes nutritional solution, nutritional solution injects in stirring pool 9 by flusher 8, process raw material with half to be stirred, thick feedstuff semi-finished product are formed after agitated, containing sucrose 5% in described feedstuff semi-finished product, calcic 0.05%, containing Sal 3%, containing compound microelement 0.05%, containing compound vitamin 0.03%, moisture content 20%, containing leaven 7%, feedstuff semi-finished product are imported in the fermentation vat 11 of blending bunker 2 lower floor and stand, in maintenance fermentation vat, temperature is at 35 DEG C, carry out anaerobic fermentation 10 days, the beef cattle concentrated feed of fermented after ripening is processed into graininess finished product by the further portion of facility for granulating 18。

Claims (8)

1. a concentrated feed automatic processing apparatus, including raw material cabin (1) and blending bunker (2), it is characterized in that: described device is provided with some raw material cabins (1), the bottom of raw material cabin (1) is equipped with vibrating disk (4), vibrating disk (4) is outward equipped with bobbing machine (19), the discharging opening of vibrating disk (4) is connected to screw conveyor pipe (5), raw material cabin (1) includes raw material cabin to be comminuted (1`) and treats expanded raw material cabin (1``), raw material cabin to be comminuted (1`) is connected with pulverizer (6) by screw conveyor pipe (5), treat that expanded raw material cabin (1``) is connected with bulking machine (7) by screw conveyor pipe (5), pulverizer (6) is connected with bulking machine (7) and blending bunker (2), blending bunker (2) is divided into the upper and lower, upper strata includes the flusher (8) being arranged on top, and it is arranged on the stirring pool (9) of flusher (8) lower section, dividing plate (10) it is provided with between upper strata and lower floor, dividing plate (10) is provided with discharge port, lower floor is positioned at discharge port and is connected with fermentation vat (11), fermentation vat (11) is connected with facility for granulating (18) by conveying pipeline (17)。
2. concentrated feed automatic processing apparatus according to claim 1, it is characterised in that: the joint of described raw material cabin (1) and vibrating disk (4) is equipped with screen cloth (14)。
3. concentrated feed automatic processing apparatus according to claim 2, it is characterised in that: the periphery of described raw material cabin (1) and vibrating disk (4) joint is cased with sealing ring (12)。
4. concentrated feed automatic processing apparatus according to claim 1, it is characterised in that: described screw conveyor pipe (5) is driven by shaftless screw driving device (13)。
5. concentrated feed automatic processing apparatus according to claim 1, it is characterised in that: the bottom of described fermentation vat (11) is provided with temperature control device (15)。
6. concentrated feed automatic processing apparatus according to claim 1, it is characterised in that: described discharge port place is equipped with movable sealing lid (16)。
7. the concentrated feed preparation method of device according to claim 1, it is characterized in that: described concentrated feed includes Semen Maydis, Fructus Hordei Vulgaris, Testa Tritici, bean cake, Semen sojae atricolor, sucrose, calcium powder, Sal, compound microelement, compound vitamin, leaven, Semen Maydis, Fructus Hordei Vulgaris is respectively put in each raw material cabin to be comminuted (1`), vibrate through vibrating disk (4), in input screw conveyor pipe (5) of above-mentioned raw materials batch, realize controlling the component ratio of each raw material in feedstuff by the rotating speed of shaftless screw driving device (13) each in unit of adjustment's time, above-mentioned raw materials is sent in pulverizer (6) in the ratio of 2:5 and is pulverized, Testa Tritici, bean cake, Semen sojae atricolor is respectively put into respectively treats in expanded raw material cabin (1``), vibrate through vibrating disk (4), in input screw conveyor pipe (5) of above-mentioned raw materials batch, realize controlling the component ratio of each raw material in feedstuff by the rotating speed of shaftless screw driving device (13) each in unit of adjustment's time, above-mentioned raw materials is expanded in carrying out in ratio feeding bulking machine (7) of 3:5:1, partly process in the stirring pool (9) that raw material is delivered to blending bunker (2) from what pulverizer (6) and bulking machine (7) were derived, then sucrose, calcium powder, Sal, compound microelement, compound vitamin and leaven incorporate in water by a certain percentage makes nutritional solution, nutritional solution injects in stirring pool (9) by flusher (8), process raw material with half to be stirred, thick feedstuff semi-finished product are formed after agitated, feedstuff semi-finished product are imported in the fermentation vat (11) of blending bunker (2) lower floor and stand, in maintenance fermentation vat, temperature is at 15-35 DEG C, carry out anaerobic fermentation 5-10 days, the beef cattle concentrated feed of fermented after ripening is processed into graininess finished product in portion further by facility for granulating (18)。
8. concentrated feed preparation method according to claim 7, it is characterised in that: containing sucrose 3% in described feedstuff semi-finished product, calcic 0.04%, containing Sal 2%, containing compound microelement 0.05%, containing compound vitamin 0.03%, moisture content 15%, containing leaven 7%。
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CN108719630A (en) * 2017-04-16 2018-11-02 韦智 A kind of concentrated feed promoting animal health growth containing Mercaptamine feed addictive
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