For connection armour clamp assembly and the method for attachment of composite material core high pressure aluminium stranded conductor
Technical field
The present invention relates to during a kind of transmission line is installed the connection armour clamp assembly used, more particularly, particularly relate to a kind of need to adopt in transmission line is installed for composite material core high pressure aluminium stranded conductor terminal conductor, the connection armour clamp assembly docked between wire with wire and method of attachment.
Background technology
At present, the coupling assembling of existing transmission line adopts strain hardware fitting and splicing fitting assembly usually, and those assemblies are generally applied in conventional high-tension large capacity transmission circuit.Traditional power transmission cable is steel reinforced aluminium conductor (ACSR), and the terminal of use connects strain hardware fitting and the steel anchor of splicing fitting and the steel core of twisted wire and is metal material, belongs to the connection of same material.
But along with the birth of composite material core high pressure aluminium stranded conductor, composite material core high pressure aluminium stranded conductor is the transmission line capability of conventional steel core aluminum stranded wire twice, be carry out under the state of high temperature in transmission of electricity process simultaneously.And the tension intensity of composite material line plug is far away higher than steel core, the arc that hangs down is well below steel core, and the highest operation temperature can reach 200 degrees Celsius.The aluminium stranded conductor be wound around at high temperature operation ectomesoderm almost loses pulling force effect, plays a part pulling force and support primarily of composite material plug.This just requires that a kind of coupling assembling can be connected with composite material plug effectively, reaches the tension intensity that design specification requires plug tension intensity 95% simultaneously.Because compound wire core has quite low ductility, therefore require that the outer twisted wire of power transmission cable was loaded before core, otherwise premature failure can be there is in core.Must be designed to keep the outer twisted wire of cable not damaged to the additional requirement of coupling assembling, and realize cable 95% expectation nominal strength.
But, existing composite material core coupling assembling, due to the material and progress problem adopted, the shearing force problem making two kinds of different materials connect stress and the port produced all effectively is not solved, and has the technical barrier that high pressure aluminium stranded conductor terminal connects and wire docks.Complexity simultaneously owing to installing, the stability of connection can not get effective guarantee.
Summary of the invention
The object of this invention is to provide a kind of bonding strength that can ensure that high pressure aluminium stranded conductor terminal connects and wire docks, install simple and easy, the connection armour clamp assembly for composite material core high pressure aluminium stranded conductor that connective stability is high.
Another object of the present invention is to provide a kind of method of attachment adopting above-mentioned connection armour clamp assembly, and this method of attachment can simplify installs and improves the stability connected.
For achieving the above object, the present invention proposes a kind of connection armour clamp assembly for composite material core high pressure aluminium stranded conductor, comprises at least one coupling assembling body, it is characterized in that, described coupling assembling body comprises:
Interior steel pipe, be provided with the containing cavity of the composite material plug link that can hold described composite material core vertically, described containing cavity is by sequentially to arrange and at least one joint be connected clamps chamber forms, often save described clamping chamber in the reducing shape successively decreased vertically, described composite material plug is clamped in the necking end in each described clamping chamber;
Outer steel pipe, is coated at the outer wall of described interior steel pipe;
Steel termination, be fixedly arranged on described outer steel pipe one end towards described composite material plug, the center of described steel termination is provided with through hole, and described through hole is connected with the containing cavity of described interior steel pipe;
Steel plug, is plugged in one end of described outer steel pipe and described interior steel pipe described composite material plug dorsad.
As above for the connection armour clamp assembly of composite material core high pressure aluminium stranded conductor, wherein, described interior steel pipe is docked by two symmetrical vertically semi-steel pipes and forms, multiple cell body in reducing shape is provided with vertically continuously, the described clamping chamber of cell body docking formation that described two semi-steel pipes are corresponding in each described semi-steel pipe.
As above for the connection armour clamp assembly of composite material core high pressure aluminium stranded conductor, wherein, the outer wall of described outer steel pipe is interval with many external screw threads vertically, for engaging with the aluminum outer sleeve of described composite material core high pressure aluminium stranded conductor.
As above for the connection armour clamp assembly of composite material core high pressure aluminium stranded conductor, wherein, described steel termination comprises integrated connector and threaded joints, described connector is plugged in the end of described outer steel pipe and described interior steel pipe, described threaded joints is inserted between described outer steel pipe and described interior steel pipe, and is connected with the inner thread of described outer steel pipe.
As above for the connection armour clamp assembly of composite material core high pressure aluminium stranded conductor, wherein, be provided with a described coupling assembling body, described steel plug is arranged on one end of described coupling assembling body, described steel plug is steel anchor, described steel anchor comprises: sequentially arrange external screw thread rod, jam and the steel loop established, described external screw thread rod spiral to stretch in described outer steel pipe and is plugged in described interior steel tube end part, described jam is plugged in the outer end of described outer steel pipe, and described steel loop exposes to the outside of described outer steel pipe.
As above for the connection armour clamp assembly of composite material core high pressure aluminium stranded conductor, wherein, be provided with two described coupling assembling bodies, described steel plug to be connected to described in two between coupling assembling body, described steel plug is coupling bar, described coupling bar comprises: interlude and the section of being threaded being symmetricly set in described interlude both sides, be plugged in respective described interior steel tube end part in the outer steel pipe that the section of being threaded described in two stretches into coupling assembling body described in two respectively, described interlude is plugged in the outer end of outer steel pipe described in two.
As above for the connection armour clamp assembly of composite material core high pressure aluminium stranded conductor, wherein, be set with aluminum outer sleeve movably at described outer steel pipe external energy, after suit, described aluminum outer sleeve and described outer steel pipe compression fit.
As above for the connection armour clamp assembly of composite material core high pressure aluminium stranded conductor, wherein, be provided with in described aluminum outer sleeve outside the baffler be connected with power transmission cable.
The present invention also provides a kind of method of attachment, and adopt as above for the connection armour clamp assembly of composite material core high pressure aluminium stranded conductor, described method of attachment comprises:
By the aluminium outer tube with welding baffler, be sleeved on composite material core high pressure aluminium stranded conductor outside, described aluminium outer tube can be free to slide on described composite material core high pressure aluminium stranded conductor;
Steel termination is inserted in the composite material plug of described composite material core high pressure aluminium stranded conductor, injects high temperature resistant anti-aging instant resin glue in the containing cavity of inside steel pipe, composite material plug is inserted in described containing cavity;
At the outside of described interior steel pipe suit outer steel pipe, steel termination is connected with the threaded one end of interior steel pipe, and steel plug is threaded with outer steel pipe at the other end of interior steel pipe, and holds out against the other end of described interior steel pipe;
External heat solidifies, and heats outside outer steel pipe to it;
Drive aluminium outer tube to slide on composite material core high pressure aluminium stranded conductor, outer steel pipe, interior steel pipe and steel termination are inserted in aluminium outer tube, complete assembling.
Method of attachment as above, wherein, described external heat solidification adopts heating resistor cover casing outside outer steel pipe, heating-up temperature 300 degrees Celsius to 400 degrees Celsius, heating time 10-15 minute, composite material plug in containing cavity is combined rapidly with high temperature resistant anti-aging instant resin glue, forms loudspeaker cone, realize tightening up composite material plug.
Compared with prior art, the present invention has following characteristics and advantage:
The present invention uses and is made up of steel material; and the hollow steel pipe of regulation equivalent length, internal diameter interior steel tube inner hole is processed into be connected continuously horn-like and is stabilized in interior steel pipe with composite material plug by the instant resin glue of high-temperature-resistant and anti-corrosion; be inserted in outer steel pipe; aluminum outer sleeve be connected gold utensil mechanical presses compress connect time; not only play and be effectively connected with aluminum outer sleeve, effectively protect the composite material plug of interior steel pipe and inside simultaneously.
Because resin glue is identical with composite material mandrel material characteristic, be combined with plug in the horn-like cavity of interior steel pipe and form trumpet-shaped centrum, make composite material plug outside pulling force when cannot extract out in interior steel pipe, ensure that bonding strength.
In interior penstock installation process, the high-temperature resin glue be squeezed out in its cavity can flow in the through hole of connector the plug wrapped by internal control, efficiently solves the stress and shearing force problem that produce between two kinds of different materials.
Present invention reduces the length connecting gold utensil, solve in construction and installation process and cause the problems such as wire dropping because gold utensil is long.
Accompanying drawing explanation
Accompanying drawing described here only for task of explanation, and is not intended to limit scope disclosed by the invention by any way.In addition, the shape of each parts in figure and proportional sizes etc. are only schematic, for helping the understanding of the present invention, are not the shape and the proportional sizes that specifically limit each parts of the present invention.Those skilled in the art under the teachings of the present invention, can select various possible shape and proportional sizes to implement the present invention as the case may be.
Fig. 1 is the cross-sectional view of the present invention for the connection armour clamp assembly embodiment one of composite material core high pressure aluminium stranded conductor;
Fig. 2 is the structural representation of interior steel pipe of the present invention;
Fig. 3 is the structural representation of outer steel pipe of the present invention;
Fig. 4 is the cross-sectional view of steel termination of the present invention;
Fig. 5 is the perspective view of steel termination of the present invention;
Fig. 6 is the structural representation of steel anchor of the present invention;
Fig. 7 is the cross-sectional view of embodiments of the invention two;
Fig. 8 is the perspective view of coupling bar of the present invention;
Fig. 9 is the structural representation of the present invention when using.
Description of reference numerals:
10-coupling assembling body; 20-composite material core high pressure aluminium stranded conductor; 30-composite material plug; 40-aluminum outer sleeve; 50-baffler;
Steel pipe in 1-; 11-containing cavity; 12-clamps chamber; 13-semi-steel pipe; 14-cell body;
2-outer steel pipe; 21-internal thread; 22-external screw thread;
3-steel termination; 31-through hole; 32-connector; 33-threaded joints;
4-steel plug; 5-steel anchor; 51-external screw thread rod; 52-jam; 53-steel loop;
6-coupling bar; 61-interlude; The 62-section of being threaded.
Embodiment
By reference to the accompanying drawings with the description of the specific embodiment of the invention, can clearly understand details of the present invention.But the specific embodiment of the present invention described here, only for explaining object of the present invention, and can not to be understood as by any way be limitation of the present invention.Under the teachings of the present invention, technical staff can conceive based on distortion possible arbitrarily of the present invention, and these all should be regarded as belonging to scope of the present invention.
Please refer to Fig. 1 to Fig. 8, Fig. 1 is the cross-sectional view of the present invention for the connection armour clamp assembly embodiment one of composite material core high pressure aluminium stranded conductor; Fig. 2 is the structural representation of interior steel pipe of the present invention; Fig. 3 is the structural representation of outer steel pipe of the present invention; Fig. 4 is the cross-sectional view of steel termination of the present invention; Fig. 5 is the perspective view of steel termination of the present invention; Fig. 6 is the structural representation of steel anchor of the present invention; Fig. 7 is the cross-sectional view of embodiments of the invention two; Fig. 8 is the perspective view of coupling bar of the present invention; Fig. 9 is the structural representation of the present invention when using.
As shown in Figures 1 to 6, the present invention is used for the connection armour clamp assembly of composite material core high pressure aluminium stranded conductor, in embodiment one, this connection armour clamp assembly is strain hardware fitting, strain hardware fitting comprises a coupling assembling body 10, coupling assembling body 10 comprises interior steel pipe 1, outer steel pipe 2, steel termination 3 and steel plug 4, wherein, interior steel pipe 1 is provided with the containing cavity 11 of the composite material plug link that can hold composite material core vertically, containing cavity 11 is arranged by order vertically and at least one joint be connected clamping chamber 12 is formed, often joint clamping chamber 12 is in the reducing shape (namely tubaeform) successively decreased vertically, composite material plug 30 is made to be clamped in the necking end in each clamping chamber 12 by resin glue, each clamping chamber 12 all applies clamping force to composite material plug 30 like this, thus ensure the tension intensity of transmission line.Outer steel pipe 2 is coated at the outer wall of interior steel pipe 1, and the two ends of outer steel pipe 2 are respectively equipped with internal thread, for being connected with steel plug 4 with steel termination 3.Steel termination 3 is fixedly arranged on outer steel pipe 2 one end towards composite material plug 30, and the center of steel termination 3 is provided with through hole 31, and through hole 31 is connected with the containing cavity 11 of interior steel pipe 1.Like this, composite material plug 30 is made can be stretched among the containing cavity 11 of interior steel pipe 1 by through hole 31.Steel plug 4 is plugged in one end of outer steel pipe 2 and interior steel pipe 1 composite material plug 30 dorsad, plays sealing and the effect be connected.
As shown in Figure 2, in the present embodiment, interior steel pipe 1 is docked by two symmetrical vertically semi-steel pipes 13 and forms, and is provided with multiple cell bodies in reducing shape 14, two cell bodies that semi-steel pipe 13 is corresponding 14 vertically continuously and docks formation clamping chamber 12 in each semi-steel pipe 13.
As shown in Figure 3, further, the outer wall of outer steel pipe 2 is interval with many external screw threads 22 vertically, external screw thread 22 is for engaging with the aluminum outer sleeve 40 of composite material core high pressure aluminium stranded conductor.
As shown in Figure 4, Figure 5, steel termination 3 comprises integrated connector 32 and threaded joints 33, connector 32 is in round table-like, threaded joints 33 is cylindrical, one end that threaded joints 33 is larger with connector 32 cross section connects, and one end less at connector 32 cross section offers through hole 31 vertically.When mounted, threaded joints 33 is inserted between outer steel pipe 2 and interior steel pipe 1, threaded joints 33 is connected with the inner thread of outer steel pipe 2, connector 32 is made to be plugged in the end of outer steel pipe 2 and interior steel pipe 1, realize the plug at end part of outer steel pipe 2 and interior steel pipe 1, in order to avoid resin glue oozes out by the containing cavity 11 of interior steel pipe 1.
As shown in Figure 6, further, the strain hardware fitting of the present embodiment one, for being connected with electric force pole tower, strain hardware fitting is provided with a coupling assembling body 10, steel plug 3 is arranged on one end of coupling assembling body 10, steel plug 4 is steel anchor 5, steel anchor 5 comprises the external screw thread rod 51 sequentially arranged and establish, jam 52 and steel loop 53, external screw thread rod 51 spirals to stretch in outer steel pipe 2 and are plugged in interior steel pipe 1 end, the radial dimension of jam 52 is greater than outer steel pipe, when external screw thread rod 51 screws in outer steel pipe 2 precalculated position, jam 52 is plugged in the outer end of outer steel pipe 2 just, now, steel loop 53 exposes to the outside of described outer steel pipe 2, to connect with electric force pole tower.
As shown in Figure 7, Figure 8, be the structural representation of the embodiment of the present invention two.The splicing fitting of the present embodiment two, for docking between transmission pressure with transmission pressure.Splicing fitting is provided with the coupling assembling body 10 of two serial connections, steel plug 3 is connected between two coupling assembling bodies 10, steel plug 4 is coupling bar 6, this coupling bar 6 comprises interlude 61 and is symmetricly set in the section of being threaded 62 of interlude 61 both sides, be plugged in respective interior steel pipe 1 end in the outer steel pipe 2 that two sections of being threaded 62 stretch into two coupling assembling bodies 10 respectively, interlude 61 is plugged in the outer end of two outer steel pipes 2, thus realize the serial connection of two coupling assembling bodies 10, two coupling assembling bodies 10 are connected with the composite material plug of composite material core high pressure aluminium stranded conductor more respectively, realize transmission pressure to be connected.
As shown in Figure 9, the present invention also provides can a kind of method of attachment, and adopt as above for the connection armour clamp assembly of composite material core high pressure aluminium stranded conductor, this method of attachment comprises:
By the aluminium outer tube with welding baffler, be sleeved on composite material core high pressure aluminium stranded conductor outside, described aluminium outer tube can be free to slide on described composite material core high pressure aluminium stranded conductor;
Steel termination is inserted in the composite material plug of described composite material core high pressure aluminium stranded conductor, injects high temperature resistant anti-aging instant resin glue in the containing cavity of inside steel pipe, composite material plug is inserted in described containing cavity;
At the outside of described interior steel pipe suit outer steel pipe, steel termination is connected with the threaded one end of interior steel pipe, and steel plug is threaded with outer steel pipe at the other end of interior steel pipe, and holds out against the other end of described interior steel pipe;
External heat solidifies, and heats outside outer steel pipe to it;
Drive aluminium outer tube to slide on composite material core high pressure aluminium stranded conductor, outer steel pipe, interior steel pipe and steel termination are inserted in aluminium outer tube, complete assembling.
Further, described external heat solidification adopts heating resistor cover casing outside outer steel pipe, heating-up temperature 300 degrees Celsius to 400 degrees Celsius, heating time 10-15 minute, composite material plug in containing cavity is combined rapidly with high temperature resistant anti-aging instant resin glue, form loudspeaker cone, realize tightening up composite material plug.
The present invention is when making, adopt the interior steel pipe 1 with selected internal diameter, interior steel pipe 1 is axially cut into left and right two parts and is formed two semi-steel pipes 14 along steel pipe center, every part semi-steel pipe 14 is used simultaneously fine turning lathe centrally axial car go out the cell body 14 of one or more half horn-like continuous linking, for effective fixing composite material plug; An outer steel pipe 2; it is outer through 1-1.5 millimeter that pipe interior diameter is greater than interior steel pipe 1, the inwall car of outer steel pipe 2 two ends is about the screw thread of 15-20 millimeter, goes out the external screw thread 22 of 50 millimeters along pipe outer wall middle vehicle; for steel pipe 1 in fixing and protection, fix aluminum outer sleeve 40 simultaneously.Steel anchor 5 is forged by steel material to form, comprising the oval steel loop 53 for being connected with shaft tower insulator, preventing from slipping into the external screw thread rod 51 of jam 52 and 15 millimeters long of aluminum outer sleeve 40, the outside dimension of external screw thread rod 51 is suitable for rotating the end being screwed into outer steel pipe 2.Steel termination 3 is steel material, and select through hole 31 to be greater than composite material plug 1-2 millimeter, the steel pipe Cutting Length that external diameter is equal with outer steel pipe 2 is 25 millimeters.One end car of steel termination 3 goes out the external screw thread of 15 millimeters long, is suitable for rotating the end being screwed into outer steel pipe 2, and under preventing pulling force effect, interior steel pipe 1 pulls out from outer steel pipe 2.Power transmission cable comprises the outer aluminium stranded conductor of many multilayers and interior aluminium stranded conductor is wound on a composite material plug 30, the plug peeling off one section of equivalent length extends beyond outer twisted wire, first composite material plug 30 is inserted in steel termination 3, two panels semi-steel pipe 13 is added respectively appropriate high temperature resistant anti-aging instant resin glue and (adopt EP1000A/B Epoxy Adhesive epoxide-resin glue, anti-200 degree of high temperature) after plug is put into, two panels is closed up makes plug be fixed in interior steel pipe 1; Interior steel pipe is inserted in outer steel pipe 2, steel termination 3 is rotated the first end being screwed into outer steel pipe 2, after steel anchor 5 is rotated the second end being screwed into outer steel pipe 2.The external heater of 300 degrees Celsius to 500 degrees Celsius is used to be heating and curing 10-15 minute to the connector combined; make core rod firmly in interior steel pipe 1; part resin glue can fill steel termination 3 simultaneously; play the effect of protection plug, eliminate the stress between composite material plug and outer steel pipe 2 and shearing force.An aluminum outer sleeve 40 with selected internal diameter, is slidably engaged on outer steel pipe 2, and is connected with the power transmission cable of taking measurements such as a section.Aluminum outer sleeve 40 is made up of conducting metal aluminum.The end of aluminum outer sleeve 40 connects one piece of baffler 50 along sleeve outer, uses same aluminum to make.This baffler 50 is welded on the end of aluminum outer sleeve 40 end.Aluminum outer sleeve 40 also comprises a terminal and connects power transmission cable mozzle, and this mozzle uses equal aluminum.One end is connected with cable, and the other end is connected with baffler.
The present invention uses and is made up of steel material; and the hollow steel pipe of regulation equivalent length, internal diameter interior steel pipe 1 endoporus is processed into be connected continuously horn-like and is stabilized in interior steel pipe 1 with composite material plug by the instant resin glue of high-temperature-resistant and anti-corrosion; be inserted in outer steel pipe 2; aluminum outer sleeve 40 be connected gold utensil mechanical presses compress connect time; not only play and be effectively connected with aluminum outer sleeve 40, effectively protect the composite material plug 30 of interior steel pipe 1 and inside simultaneously.Because resin glue is identical with composite material mandrel material characteristic, be combined with plug in the horn-like cavity of interior steel pipe 1 and form trumpet-shaped centrum, make composite material plug outside pulling force when cannot extract out in interior steel pipe 1.In interior steel pipe 1 installation process, the high-temperature resin glue be squeezed out in its cavity can flow in the through hole 31 of connector 32 plug wrapped by internal control, efficiently solves the stress and shearing force problem that produce between two kinds of different materials.Present invention reduces the length connecting gold utensil, solve in construction and installation process and cause the problems such as wire dropping because gold utensil is long.
For the detailed explanation of the respective embodiments described above, its object is only to make an explanation to the present invention, so that the present invention can be understood better, but, it is limitation of the present invention that these descriptions can not become with any explanation, particularly, each feature described in various embodiments also can combination in any mutually, thus form other execution modes, except there being clearly contrary description, these features should be understood to can be applied in any one execution mode, and are also not only confined to described execution mode.