Summary of the invention
Technical problem to be solved by this invention is to provide a kind of PC-FB hydropyrolysis and gasification coupling method, and adopt the tar quality better that coal hydrogenation pyrolysis obtains, tar content is many; Coke breeze gasification can improve the utilising efficiency of coke breeze, and the effective Gas content obtained is higher.
The present invention solves above-mentioned technical problem by following technical proposals: a kind of PC-FB hydropyrolysis and gasification coupling method, is characterized in that, described PC-FB hydropyrolysis and gasification coupling method comprise the following steps:
Step one, the thermal source of PC-FB hydropyrolysis stove is the synthetic gas from vapourizing furnace, and hydrogen source is made up of two portions: a part is the hydrogen in synthetic gas; Another part is that the gas of system generation is through obtained hydrogen of purifying;
Step 2, the solid semicoke major part that hydropyrolysis generates directly enters semicoke hopper by coke guidance tube, and the semicoke that small portion granularity is little enters cyclonic separator together with pyrolysis gas, obtains semicoke and also enter in semicoke hopper after cyclonic separator is separated;
Step 3, the raw material of vapourizing furnace is the gained semicoke from hydropyrolysis, and semicoke and vaporized chemical carry out gasification reaction by a certain percentage in gasifying reactor, generates the synthetic gas of high temperature, and high-temperature synthesis gas is as the thermal source of fluidized-bed hydrogenation pyrolysis oven and hydrogen source.
Preferably, described thermal source is the high-temperature synthesis gas from gasifying section; After high-temperature synthesis gas generates in vapourizing furnace, direct entering bottom pyrolysis oven in hydropyrolysis stove carries out heat exchange with raw material fine coal and hydropyrolysis reacts, gas-phase product (tar and pyrolysis gas) and the less coke breeze of particle diameter of hydropyrolysis reaction are also taken out of from vapourizing furnace top by synthetic gas, the heat of synthetic gas is fully utilized, and does not need extra heat supply in hydropyrolysis stove simultaneously.
Preferably, described PC-FB hydropyrolysis and gasification coupling method further comprising the steps of:
Step 4, the raw material that fluidized-bed gasification furnace adopts is not the coal of traditional coal chemical industry, but the coke breeze that the reaction of fine coal hydropyrolysis generates, the pollutants such as N and S contained in coke breeze are less, can improve the work-ing life of gasifying section equipment;
Step 5, vapourizing furnace inside is the vaporizer with refractory lining, and furnace interior structure is simple, and vaporized chemical divides two-way to enter in vapourizing furnace from the upper and lower of raw material semicoke entrance from nozzle respectively by a certain percentage.
Positive progressive effect of the present invention is: the present invention adopts hydropyrolysis, and the coal tar output of acquisition is high, and light component content in tar is high; The calorific value of the coal gas obtained is about 3000Kcal/Nm3, and effective constituent (CO+H2) content in coal gas is about 6% ~ 12% more than 70%, CH4 content, and the coal gas obtained can have certain pressure, is conducive to the development of the downstream processes such as gas generation chemical.
Embodiment
Present pre-ferred embodiments is provided, to describe technical scheme of the present invention in detail below in conjunction with accompanying drawing.
As shown in Figure 1, PC-FB hydropyrolysis of the present invention and gasification coupling method comprise the following steps:
Step one, the thermal source of PC-FB hydropyrolysis stove is the synthetic gas from vapourizing furnace, and hydrogen source is made up of two portions: a part is the hydrogen in synthetic gas; Another part is that the gas of system generation is through obtained hydrogen of purifying; Thermal source is the high-temperature synthesis gas from gasifying section.After high-temperature synthesis gas generates in vapourizing furnace, direct entering bottom pyrolysis oven in hydropyrolysis stove carries out heat exchange with raw material fine coal and hydropyrolysis reacts, gas-phase product (tar and pyrolysis gas) and the less coke breeze of particle diameter of hydropyrolysis reaction are also taken out of from vapourizing furnace top by synthetic gas, the heat of synthetic gas is fully utilized, and does not need extra heat supply in hydropyrolysis stove simultaneously.
Step 2, the solid semicoke major part that hydropyrolysis generates directly enters semicoke hopper by coke guidance tube, the semicoke that small portion granularity is little enters cyclonic separator together with pyrolysis gas (comprising the synthetic gas of gasifying section), obtains semicoke and also enter in semicoke hopper after cyclonic separator is separated;
Step 3, the raw material of vapourizing furnace is the gained semicoke from hydropyrolysis, and semicoke and vaporized chemical carry out gasification reaction by a certain percentage in gasifying reactor, generates the synthetic gas of high temperature, and high-temperature synthesis gas is as the thermal source of fluidized-bed hydrogenation pyrolysis oven and hydrogen source.
PC-FB hydropyrolysis of the present invention and gasification coupling method further comprising the steps of:
Step 4, the raw material that fluidized-bed gasification furnace adopts is not the coal of traditional coal chemical industry, but the coke breeze that the reaction of fine coal hydropyrolysis generates, the pollutants such as N and S contained in coke breeze are less, can improve the work-ing life of gasifying section equipment;
Step 5, vapourizing furnace inside is the vaporizer with refractory lining, and furnace interior structure is simple, and vaporized chemical divides two-way to enter in vapourizing furnace from the upper and lower of raw material semicoke entrance from nozzle respectively by a certain percentage.
The present invention is primarily of fluidized-bed hydrogenation pyrolytic process and gasifying process two portions composition, the process of fluidized-bed hydrogenation pyrolytic process is as follows: the fine coal A1 in coal-storage pot E6 sends in fluidized bed pyrolysis stove E4 under the effect of gas G6 together with gas G6, also the form of spiral blanking can be adopted to send in pyrolysis oven by fine coal A1 simultaneously, in fluidized bed pyrolysis stove E4, pyrolytic reaction is carried out with the vapourizing furnace E1 gained high-temperature synthesis gas G2 that gasifies, the solid semicoke A2 of pyrolysis gained enters in semicoke hopper E3 by coke guidance tube, other products G3 except semicoke A2 directly enters in cyclonic separator E2, thin burnt A3 is separated and is delivered in semicoke hopper E3.Pyrogenous origin pyrolysis gas G4(comprises the component such as synthetic gas and tar) enter in gas-liquid separator E5, tar P1 derived from the bottom of gas-liquid separator E5 and enters the deep processing of tar and refining downstream process such as grade, removing other gaseous fractions of tar P1 directly as the unstripped gas in Coal Chemical Industry downstream.
The process of gasifying process is as follows: the raw material of vapourizing furnace E1 is the semicoke A2 of pyrolysis oven and the mixture A4 of thin burnt A3, semicoke mixture A4 adopts the mode of helical feed or two-phase transportation to send in vapourizing furnace E1 from semicoke hopper, contact generating gasification with vaporized chemical G1 to react, in vapourizing furnace E1, the residue of gasification reaction is discharged through ash discharge lock hopper.What high-temperature synthesis gas G2 gasification generated does not need to carry out cooling process, is directly delivered in pyrolysis oven E4 by pipeline, does fluidizing medium and hydrogen source use.
The overall energy utilization rate of joint process is high, and in the gaseous product obtained, the content of effective gas is high, and the temperature of pyrolysis of coal process is lower, is conducive to the generation of methane, and therefore, in gaseous product, the content of CH4 wants high compared with the content that coal gasification reaction generates; Carry out pyrolytic reaction in a hydrogen atmosphere, coal tar productive rate improves greatly.
The operating parameterss such as the temperature and pressure of integrated artistic are adjustable, the service temperature of hydropyrolysis stove 400 ~ 900 DEG C, pressure 0.1 ~ 4.5MPa or atmospheric operation, the service temperature of vapourizing furnace 700 ~ 1600 DEG C, pressure 0.1 ~ 9MPa or atmospheric operation, Suitability of Coals is wider, and device amplifying power is stronger.
The fine coal that raw material granularity is less than 6mm is sent in hydropyrolysis stove by feeding machine and is mixed with high-temperature gasification synthetic gas and circulation high concentration of hydrogen or pure hydrogen, carry out hydropyrolysis reaction, generate gas-liquid-solid three kinds of products, hydropyrolysis produces the technique that most of gaseous product (comprising gasification synthesis gas) and whole tar enters downstream and processes; Portion gas product obtains high concentration of hydrogen or pure hydrogen, as hydrogen source in hydrogen recycle to pyrolysis oven after being separated; The semicoke of hydropyrolysis is all delivered in vapourizing furnace and carries out gasification reaction.In vapourizing furnace, raw material semicoke and a certain proportion of vaporized chemical (oxygen and water vapour) carry out gasification reaction, and the high-temperature synthesis gas obtained directly enters in pyrolysis oven to be made thermal source and fluidizing medium and feed coal and hydrogen and carry out hydropyrolysis reaction.The material of coal hydrogenation pyrolysis and char Gasification is carried out internal recycle by this technological design device, effectively raises energy utilization rate, and obtain the many and quality better of the tar content of high added value, in gained gas, effective gas (CO, H2 and CH4) content is high.
Those skilled in the art can carry out various remodeling and change to the present invention.Therefore, present invention covers the various remodeling in the scope falling into appending claims and equivalent thereof and change.