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CN104309846B - 液晶玻璃的装箱方法 - Google Patents

液晶玻璃的装箱方法 Download PDF

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CN104309846B
CN104309846B CN201410423991.4A CN201410423991A CN104309846B CN 104309846 B CN104309846 B CN 104309846B CN 201410423991 A CN201410423991 A CN 201410423991A CN 104309846 B CN104309846 B CN 104309846B
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liquid
crystalline glasses
polaroid
crystal glass
liquid crystal
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CN104309846A (zh
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赵芝霖
陈仕祥
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TCL China Star Optoelectronics Technology Co Ltd
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Shenzhen China Star Optoelectronics Technology Co Ltd
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Priority to US14/399,161 priority patent/US20160280445A1/en
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    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
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    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
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    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333—Constructional arrangements; Manufacturing methods
    • G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133509—Filters, e.g. light shielding masks
    • G02F1/133514—Colour filters
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
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    • G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528—Polarisers
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362—Active matrix addressed cells
    • G02F1/1368—Active matrix addressed cells in which the switching element is a three-electrode device

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Abstract

本发明涉及一种偏光片包装结构，包括偏光片，其中，所述偏光片(10)其中一表面覆合有缓冲层，另一表面覆合有离合层(30)，所述缓冲层是微发泡聚乙稀片(20)，微发泡聚乙稀片(20)的厚度在0.12mm～0.3mm之间。本发明还提供一种液晶玻璃包装结构和这种液晶玻璃的装箱方法。本发明将微发泡聚乙稀缓冲片取代现有液晶玻璃的包装保护层，不但液晶玻璃的生产加工工艺上节省了相应的步骤，还相应节约包装材料，使其同时实现保护偏光片和液晶玻璃的双重功能。

Description

液晶玻璃的装箱方法
技术领域
本发明涉及液晶玻璃的加工装箱领域，特别指偏光片和液晶玻璃的包装结构及液晶玻璃的装箱方法。
背景技术
目前，面板业界对液晶玻璃的包装基本都为集成装箱方式，即一个箱体中承装多片液晶玻璃，由于液晶玻璃表面光滑，为保证对其表面有足够的保护且在取出产品时不产生连片效应，每两片液晶玻璃间都要用垫片隔开。
使用同一箱体对液晶玻璃进行装箱保护时，液晶玻璃的包装成本主要取决于单箱的装片数量和垫片的成本。装片数量越多，分摊至每片液晶玻璃的成本越小；而垫片的使用数量与内装玻璃的数量一致，其单价也直接影响包装的成本。
目前，业界对液晶玻璃的包装所使用的垫片基本为EPE(发泡聚乙烯)和PP(实体聚丙烯)，在达到同样的缓冲效果前提下，EPE(发泡聚乙烯)比PP(实体聚丙烯)要厚，但PP的单价要远高于EPE。
若要实现对液晶玻璃的最高效包装，可从1.提高单箱装片数量；2.降低垫片成本两个方向进行改良。
另外，液晶玻璃上下表面均贴有偏光片，而现有的可供出货的成品偏光片至少由三层片材覆合而成后成卷，即上表面是保护层，下表面是离合层，在将偏光片贴合于液晶玻璃基板的两侧面时，需要将离合层去除，而对液晶玻璃进行装箱时在两片液晶玻璃之间再垫一层缓冲层。
发明内容
本发明为解决以上现有技术存在的不足，提供了结构更简单而且进一步降低成本的偏光片、液晶玻璃包装结构及液晶玻璃的装箱方法。
本发明首先提供了一种偏光片包装结构，包括偏光片，其中，所述偏光片其中一表面覆合有缓冲层，另一表面覆合有离合层。
优选地，由发泡类软性缓冲材质制成。
优选地，所述缓冲层是微发泡聚乙稀片。
本发明还提供液晶玻璃包装结构，包括液晶玻璃基板，其中液晶玻璃基板包括彩色滤光片基板和薄膜晶体管基板，彩色滤光片基板一侧贴有上偏光片，薄膜晶体管基板一侧贴有下偏光片，其中，所述上偏光片和下偏光片至少另一表面之一覆合有缓冲层。
优选地，缓冲层由发泡类软性缓冲材质制成。
优选地，所述缓冲层是微发泡聚乙稀片。
本发明的另一个目的还在于提供一种液晶玻璃的装箱方法，包括将各包装好待装箱的液晶玻璃依次叠放并放置于包装箱中，其中，所述液晶玻璃的上表面和下表面至少一面覆合有缓冲层。
优选地，缓冲层由发泡类软性缓冲材质制成。
优选地，所述缓冲层是微发泡聚乙稀片。
本发明将微发泡聚乙稀缓冲片取代现有液晶玻璃的包装保护层，不但液晶玻璃的生产加工工艺上节省了相应的步骤，还相应节约包装材料，使其同时实现保护偏光片和液晶玻璃的双重功能。
附图说明
图1为本发明实施例1偏光片包装工艺示意图。
图2为本发明实施例1液晶玻璃包装结构示意图。
图3为本发明实施例2的下偏光片包装工艺示意图。
图4为本发明实施例2液晶玻璃包装结构示意图。
具体实施方式
下面将结合附图用实施例对本发明做进一步说明。
实施例1
如图1所示在偏光片10进行包装加工时，在偏光片10上面附加一层0.12mm的微发泡聚乙稀片20(以下称微发泡PE片)，下面附加一层离合层30并覆合后成卷备用。再如图2所示，液晶玻璃基板包括CF基板40(CF，为color filter的简写，彩色滤光片)和TFT基板50(TFT，为Thin Film Transistor的简写，薄膜晶体管)，在贴合偏光片时，先在CF基板40上贴上偏光片10，这时将上偏光片10的离合层去除并贴附于CF基板40的上表面，而上偏光片10另一表面的微发泡PE片20充当了原来保护层的功能；另外，还在TFT基板50上贴下偏光片10’，这时将下偏光片10’的离合层去除并贴附于TFT基板50的下表面，而下偏光片10’另一表面的微发泡PE片20同样充当了原来保护层的功能。这样液晶玻璃的包装结构完成，即两个表面均覆合有微发泡PE片20，即达到了充当保护层的目的，也起到了充当缓冲层的目的。需要将液晶玻璃叠装封装打包时，依次将以上完成包装的液晶玻璃叠加，这样各液晶玻璃之间都有缓冲层进行保护，取用液晶玻璃时其表面有足够的保护且在取出产品时不会产生连片效应。
以上所述的微发泡PE片20为一种聚乙稀微发泡材料，其生产厚度可以达到0.12mm甚至更薄，而在0.12mm这样的厚度可以达到本发明液晶玻璃装箱所需的缓冲效果，当然，视液晶玻璃的体积和重量，可以适当对微发泡PE片的厚度做相应的调整，一般在0.12mm～0.3mm之间均是比较佳的范围。
可以对应用使用本发明的技术和现有技术做一个对比：
假设包装箱体内径高度为65mm，液晶玻璃厚度为1.5mm，使用现有的1mm的EPE缓冲垫片时可满箱装25pcs液晶玻璃，而使用现有的0.3mm的PP缓冲垫片时可满箱装35pcs液晶玻璃，从装箱片数的角度出发，PP垫片的效率高于EPE垫片；但PP的单价要远高于EPE，大约15倍价差。现在，再看使用本发明的微发泡PE片，以厚度0.12mm为例，同为65mm内径高度的包装箱可装片40pcs。可以盛装更多的液晶玻璃，特别是缓冲片的使用成本下降了许多，单片0.12mm的微发泡PE缓冲片材的价格只略偏高于常规1mm EPE缓冲片。所以在包装成本上也比现有有明显降低。
另外，将微发泡PE片与产品合成一体，也节约了生产线人员的操作，将现有的“垫片-玻璃-垫片-玻璃-……”的放置顺序简化为“玻璃-玻璃-玻璃-……”，操作更加单一，装箱效率可更高。
实施例2
本实施提供的偏光片进行包装加工时有两种方式，分别用于贴在液晶玻璃的两个表面，它们是上偏光片10和下偏光片10’。如实施例中图1所示，在上偏光片10上面附加一层微发泡PE片20，下面附加一层离合层30并覆合后成卷备用；另一种方式如图3所示，在下偏光片10’上面附加一层保护层60，下面附加一层离合层30并覆合后成卷备用；再如图4所示，液晶玻璃基板包括CF基板40和TFT基板50，在贴合偏光片时，先在CF基板40上贴上上偏光片10，这时将上偏光片10的离合层30去除并贴附于CF基板40的上表面，而上偏光片10另一表面的微发泡PE片20充当了保护层的功能；在TFT基板50上贴上下偏光片10’，这时需要先将下偏光片10’的离合层30去除并贴附于TFT基板50的下表面，而下偏光片10’另一表面是保护层60。在对液晶玻璃叠装封装打包时，依次将以上完成包装的液晶玻璃叠加，即上面的液晶玻璃的下表面的保护层60叠加在下面的液晶玻璃的微发泡PE片20上，相比于实施例1，起缓冲作用的微发泡PE片只有一层，可以适当地加厚上偏振片的覆合的微发泡PE片20的厚度。这是一种单面设有缓冲层的液晶玻璃包装结构，同样可以达到本发明的目的。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本实施例及其附图所作的等效结构或等效流程变换，或直接或间接在其他相关技术领域，均同理包括在本发明的专利保护范围内。

Claims (3)

1.一种液晶玻璃的装箱方法，包括将各待装箱的液晶玻璃按“液晶玻璃-液晶玻璃-液晶玻璃……”的顺序依次叠放并放置于包装箱中，待装箱的所述液晶玻璃的上表面和下表面分别贴附有上偏光片(10)和下偏光片(10’)，其特征在于，所述液晶玻璃的上偏光片(10)上表面和下偏光片(10’)下表面中的至少一面覆合有缓冲层。
2.根据权利要求1所述的液晶玻璃的装箱方法，其特征在于，所述缓冲层由发泡类软性缓冲材质制成。
3.根据权利要求2所述的液晶玻璃的装箱方法，其特征在于，所述缓冲层是微发泡聚乙稀片(20)。
CN201410423991.4A 2014-08-26 2014-08-26 液晶玻璃的装箱方法 Expired - Fee Related CN104309846B (zh)

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US14/399,161 US20160280445A1 (en) 2014-08-26 2014-08-28 Light polarization film, packaging structure and method for liquid crystal glass
PCT/CN2014/085446 WO2016029410A1 (zh) 2014-08-26 2014-08-28 偏光片、液晶玻璃包装结构及液晶玻璃的装箱方法

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