CN104214216B - A four-degree-of-freedom inner rotor magnetic bearing - Google Patents
A four-degree-of-freedom inner rotor magnetic bearing Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种非接触磁悬浮轴承,特别是一种四自由度内转子磁轴承,可作为空间用单框架控制力矩陀螺和双框架控制力矩陀螺等旋转部件的无接触支撑。The invention relates to a non-contact magnetic suspension bearing, in particular to a four-degree-of-freedom inner rotor magnetic bearing, which can be used as a non-contact support for rotating components such as a single-frame control moment gyroscope and a double-frame control moment gyroscope for space.
背景技术Background technique
磁悬浮轴承分纯电磁式和永磁偏置加电磁控制的混合式磁悬浮轴承,前者使用电流大、功耗大,永磁偏置加电磁控制的混合式磁悬浮轴承,利用永磁体替代纯电磁磁轴承中的偏置电流产生偏置磁场,永磁体产生的磁场承担主要的承载力,电磁磁场提供辅助的调节承载力,因而这种轴承可大大减小控制电流,具有降低功率放大器的损耗、减少磁轴承安匝数、缩小磁轴承体积、提高轴承承载能力等优点,故永磁偏置磁轴承在磁悬浮电机、高速飞轮系统、控制力矩陀螺系统等磁悬浮支承的高速运动场合得到了广泛的应用。空间用磁悬浮控制力矩陀螺采用磁轴承支承,由于克服了传统机械轴承控制力矩陀螺的摩擦以及不平衡振动等问题,因此可实现更高的转速、更长的寿命以及更高的输出力矩精度。现有的磁悬浮控制力矩陀螺为了提高输出力矩大小,通常采用五自由度全主动的磁轴承配置,但是这种结构的磁悬浮控制力矩陀螺由于采用电流实现输出力矩的控制,因此功耗大,体积大,线路复杂,而以被动磁轴承输出力矩的两自由度磁悬浮控制力矩陀螺尽管可以体积做的很小,但是由于被动磁轴承不可控,因此存在阻尼低、稳定性差的缺陷,另外,现有四自由度磁轴承主动部分刚度与被动部分刚度之间有相互影响,会增加控制系统的控制难度。Magnetic suspension bearings are divided into pure electromagnetic type and hybrid magnetic suspension bearing with permanent magnetic bias and electromagnetic control. The former uses large current and high power consumption, and the hybrid magnetic suspension bearing with permanent magnetic bias and electromagnetic control uses permanent magnets instead of pure electromagnetic magnetic bearings. The bias current in the bearing generates a bias magnetic field, the magnetic field generated by the permanent magnet bears the main bearing capacity, and the electromagnetic field provides an auxiliary adjustment bearing capacity, so this kind of bearing can greatly reduce the control current, reduce the loss of the power amplifier, and reduce the magnetic field. The ampere-turns of the bearing, the reduction of the volume of the magnetic bearing, and the improvement of the bearing capacity, etc., so the permanent magnet bias magnetic bearing has been widely used in the high-speed motion occasions of the magnetic suspension support such as the magnetic levitation motor, high-speed flywheel system, and control torque gyro system. Magnetic levitation control torque gyroscopes for space are supported by magnetic bearings. Because they overcome the problems of friction and unbalanced vibration of traditional mechanical bearing control torque gyroscopes, they can achieve higher speed, longer life and higher output torque accuracy. In order to increase the output torque, the existing magnetic levitation control torque gyroscope usually adopts a five-degree-of-freedom fully active magnetic bearing configuration. However, the magnetic levitation control torque gyroscope with this structure uses current to control the output torque, so it consumes a lot of power and is bulky. , the circuit is complicated, and the two-degree-of-freedom magnetic levitation control torque gyroscope with passive magnetic bearing output torque can be made very small, but because the passive magnetic bearing is uncontrollable, it has the defects of low damping and poor stability. In addition, the existing four The stiffness of the active part of the degree of freedom magnetic bearing and the stiffness of the passive part affect each other, which will increase the control difficulty of the control system.
发明内容Contents of the invention
本发明的技术解决问题是:克服现有技术的不足,提供一种四自由度内转子磁轴承,以减小自身体积重量和功耗。The technical solution of the present invention is to overcome the deficiencies of the prior art and provide a four-degree-of-freedom inner rotor magnetic bearing to reduce its own volume weight and power consumption.
本发明的技术解决方案为:一种四自由度内转子磁轴承,由被动部分内转子导磁环、内转子永磁体、内转子导磁体、内转子铁心、气隙、定子铁心、定子导磁环、定子永磁体、线圈、被动部分定子导磁环和被动部分气隙组成,其中每个定子铁心由4个磁极组成,两个定子铁心组成磁轴承上下两端8个磁极,分别组成X、Y轴正负方向的磁极,每个定子铁心的磁极上绕制有线圈,定子铁心内部为内转子铁心,内转子铁心内部为内转子导磁体,内转子铁心外表面与定子铁心内表面留有一定的间隙,形成气隙,定子铁心的径向外部为定子导磁环,两个被动部分定子导磁环位于两个定子铁心之间,定子铁心与被动部分定子导磁环之间有两个定子永磁体,两个被动部分定子导磁环之间有一个定子永磁体,被动部分定子导磁环的径向内部为被动部分内转子导磁环,两个内转子导磁体之间为内转子永磁体,被动部分内转子导磁环的外表面与被动部分定子导磁环的内表面之间留有一定间隙,形成被动部分气隙。The technical solution of the present invention is: a four-degree-of-freedom inner rotor magnetic bearing, which consists of a passive part inner rotor magnetic ring, an inner rotor permanent magnet, an inner rotor magnetic body, an inner rotor core, an air gap, a stator core, and a stator magnetic Ring, stator permanent magnet, coil, passive part stator magnetic ring and passive part air gap, in which each stator core is composed of 4 magnetic poles, and two stator cores form 8 magnetic poles at the upper and lower ends of the magnetic bearing, which respectively form X, The magnetic poles in the positive and negative directions of the Y-axis, coils are wound on the magnetic poles of each stator core, the interior of the stator core is the inner rotor core, the interior of the inner rotor core is the inner rotor magnetizer, and the outer surface of the inner rotor core and the inner surface of the stator core are left. A certain gap forms an air gap. The radial outer part of the stator core is the stator magnetic ring, and the two passive stator magnetic rings are located between the two stator cores. There are two stator cores and the passive part of the stator magnetic ring. Stator permanent magnet, there is a stator permanent magnet between the two passive stator magnetic rings, the radial inner part of the passive part stator magnetic ring is the passive inner rotor magnetic ring, and the inner rotor is between the two inner rotor magnetic rings For the permanent magnet, there is a certain gap between the outer surface of the inner rotor magnetic ring of the passive part and the inner surface of the stator magnetic ring of the passive part, forming an air gap of the passive part.
所述的每个定子铁心的磁极绕制有线圈为独立控制。The magnetic poles of each stator core are wound with coils for independent control.
所述的内转子永磁体和每个定子永磁体为轴向圆环,沿轴向充磁,且体积相等。The permanent magnets of the inner rotor and each stator permanent magnet are axial rings, magnetized in the axial direction, and have equal volumes.
所述的定子铁心的磁极采用极靴形式。The magnetic poles of the stator core are in the form of pole shoes.
所述的被动部分内转子导磁环和被动部分定子导磁环由实心整环导磁材料制成。The inner rotor magnetic conduction ring of the passive part and the stator magnetic conduction ring of the passive part are made of a solid whole ring of magnetic conduction material.
所述的被动部分内转子导磁环和被动部分定子导磁环为两个、四个、六个或八个。There are two, four, six or eight magnetic conducting rings of the inner rotor of the passive part and magnetic conducting rings of the stator of the passive part.
所述的被动部分气隙的磁阻为气隙磁阻的2~4倍。The reluctance of the air gap in the passive part is 2 to 4 times that of the air gap.
上述方案的原理是:四自由度内转子磁轴承,通过控制上下两组定子铁心磁极的线圈(即独立控制各个线圈中的电流,也就是说,“独立控制”指的是各个线圈中的电流没有直接联系,是通过功放根据位移传感器检测到的探测气隙变化对每个定子磁极线圈进行通电),实现磁轴承转动部分的径向平动和径向扭动,利用中间的被动部分的定子导磁环和被动部分内转子导磁环通过轴向位移产生的磁偏拉力实现磁轴承转动部分的轴向平动。定子永磁体和内转子永磁体给磁轴承提供永磁偏置磁场,承担磁轴承所受的径向力,线圈所产生的磁场起调节作用,用来改变每极下磁场的强弱,保持磁轴承定转子气隙均匀,并使转子得到无接触支撑。本发明的永磁磁路为三个部分(如图3所示),一部分为:磁通从上端定子永磁体N极出发,通过定子导磁环、上端定子铁心、上端气隙、上端内转子铁心、上端内转子导磁体、上端被动部分内转子导磁环、上端被动部分气隙、上端被动部分定子导磁环、定子导磁环回到上端定子永磁体的S极;第二部分为:磁通从下端定子永磁体N极出发,通过定子导磁环、下端被动部分定子导磁环、下端被动部分气隙、下端被动部分内转子导磁环、下端内转子导磁体、下端内转子铁心、下端气隙、下端定子铁心、定子导磁环回到下端定子永磁体的S极;第三部分为:磁通从中间的定子永磁体N极出发,通过定子导磁环、下端被动部分定子导磁环、下端被动部分气隙、下端被动部分内转子导磁环、下端内转子导磁体、内转子永磁体S极、内转子永磁体N极、上端内转子导磁体、上端被动部分内转子导磁环、上端被动部分气隙、上端被动部分定子导磁环、定子导磁环,回到中间定子永磁体的S极。如图2所示,以某端Y轴正方向线圈电流产生的磁通为例,其路径为:定子铁心形成的Y轴正方向磁极、Y轴正方向气隙到内转子铁心、然后到另外三个方向气隙、定子铁心形成的另外三个方向磁极、回到定子铁心形成的Y轴正方向磁极,构成闭合回路。The principle of the above scheme is: the four-degree-of-freedom inner rotor magnetic bearing, by controlling the coils of the upper and lower sets of stator core poles (that is, independently controlling the current in each coil, that is to say, "independent control" refers to the current in each coil There is no direct connection, the power amplifier is used to energize each stator pole coil according to the detected air gap change detected by the displacement sensor), to realize the radial translation and radial torsion of the rotating part of the magnetic bearing, and to use the stator guide in the middle passive part The magnetic ring and the inner rotor magnetic ring of the passive part realize the axial translation of the rotating part of the magnetic bearing through the magnetic bias pulling force generated by the axial displacement. The stator permanent magnet and the inner rotor permanent magnet provide a permanent magnetic bias magnetic field for the magnetic bearing, bear the radial force on the magnetic bearing, and the magnetic field generated by the coil acts as an adjustment function, which is used to change the strength of the magnetic field at each pole and maintain the magnetic field. The air gap between the bearing stator and the rotor is uniform, and the rotor is supported without contact. The permanent magnet magnetic circuit of the present invention is three parts (as shown in Figure 3), and one part is: the magnetic flux starts from the N pole of the upper stator permanent magnet, passes through the stator magnetic ring, the upper stator core, the upper air gap, and the upper inner rotor Iron core, upper inner rotor magnetizer, upper passive part inner rotor magnetic ring, upper passive part air gap, upper passive part stator magnetic ring, stator magnetic ring returns to the S pole of the upper stator permanent magnet; the second part is: The magnetic flux starts from the N pole of the lower stator permanent magnet, and passes through the stator magnetic ring, the lower passive part of the stator magnetic ring, the lower passive part air gap, the lower passive part inner rotor magnetic ring, the lower inner rotor magnetic body, and the lower inner rotor core , the air gap at the lower end, the lower stator core, and the stator magnetic ring return to the S pole of the lower stator permanent magnet; the third part is: the magnetic flux starts from the N pole of the stator permanent magnet in the middle, passes through the stator magnetic ring, and the lower passive part of the stator Magnetic ring, lower passive part air gap, lower passive inner rotor magnetic ring, lower inner rotor magnetic conductor, inner rotor permanent magnet S pole, inner rotor permanent magnet N pole, upper inner rotor magnetic conductor, upper passive inner rotor The magnetic ring, the air gap of the upper passive part, the stator magnetic ring of the upper passive part, and the stator magnetic ring return to the S pole of the permanent magnet of the middle stator. As shown in Figure 2, taking the magnetic flux generated by the coil current in the positive direction of the Y-axis at one end as an example, its path is: the magnetic pole in the positive direction of the Y-axis formed by the stator core, the air gap in the positive direction of the Y-axis to the inner rotor core, and then to the other side. Air gaps in three directions, magnetic poles in the other three directions formed by the stator core, and magnetic poles in the positive direction of the Y axis formed by returning to the stator core form a closed loop.
本发明与现有技术相比的优点在于:本发明利用定子铁心提供四自由度的径向力及陀螺力矩,控制精度高,轴向平动自由度为被动实现,功耗低,体积小;本发明的每个定子永磁体和内转子永磁体体积相同,可以使得磁轴承剩磁矩接近零,满足航天的要求;本发明的内转子永磁体仅用于增加轴向平动的被动刚度,对定子铁心部分无影响,可使得主动部分对被动部分的刚度影响很小;另外,本发明的轴向被动部分为整环结构,磁场波动小,旋转功耗小。Compared with the prior art, the present invention has the advantages that: the present invention utilizes the stator core to provide four-degree-of-freedom radial force and gyro torque, high control precision, passive realization of the axial translational degree of freedom, low power consumption, and small volume; Each stator permanent magnet of the present invention has the same volume as the inner rotor permanent magnet, which can make the residual magnetic moment of the magnetic bearing close to zero and meet the requirements of aerospace; the inner rotor permanent magnet of the present invention is only used to increase the passive stiffness of the axial translation, It has no influence on the core part of the stator, so that the active part has little influence on the rigidity of the passive part; in addition, the axial passive part of the present invention is a complete ring structure, with small magnetic field fluctuation and low rotational power consumption.
附图说明Description of drawings
图1为本发明的四自由度内转子磁轴承轴向截面图;Fig. 1 is an axial sectional view of a four-degree-of-freedom inner rotor magnetic bearing of the present invention;
图2为本发明的四自由度内转子磁轴承轴向端面图;其中图2a为极靴形式的端面图,图2b为定子磁极夹角为62度时的端面图;Fig. 2 is an axial end view of a four-degree-of-freedom inner rotor magnetic bearing of the present invention; wherein Fig. 2a is an end view in the form of a pole shoe, and Fig. 2b is an end view when the angle between the stator magnetic poles is 62 degrees;
图3为本发明的四自由度内转子磁轴承的永磁磁路图;Fig. 3 is the permanent magnet magnetic circuit diagram of the four-degree-of-freedom inner rotor magnetic bearing of the present invention;
图4为本发明的含有四个被动部分内转子导磁环和被动部分定子导磁环的四自由度内转子磁轴承轴向截面图。Fig. 4 is an axial cross-sectional view of a four-degree-of-freedom inner rotor magnetic bearing containing four passive part inner rotor magnetic conduction rings and a passive part stator magnetic conduction ring according to the present invention.
具体实施方式detailed description
如图1所示,一种四自由度内转子磁轴承,由被动部分内转子导磁环1、内转子永磁体2、内转子导磁体3、内转子铁心4、气隙5、定子铁心6、定子导磁环7、定子永磁体8、线圈9、被动部分定子导磁环10和被动部分气隙11组成,其中每个定子铁心6由4个磁极组成,两个定子铁心6组成磁轴承上下两端8个磁极,分别组成X、Y轴正负方向的磁极,每个定子铁心6的磁极上绕制有线圈9,定子铁心6内部为内转子铁心4,内转子铁心4内部为内转子导磁体3,内转子铁心4外表面与定子铁心6内表面留有一定的间隙,形成气隙5,定子铁心6的径向外部为定子导磁环7,两个被动部分定子导磁环10位于两个定子铁心6之间,定子铁心6与被动部分定子导磁环10之间有两个定子永磁体8,两个被动部分定子导磁环10之间有一个定子永磁体8,被动部分定子导磁环10的径向内部为被动部分内转子导磁环1,两个内转子导磁体3之间为内转子永磁体2,被动部分内转子导磁环1的外表面与被动部分定子导磁环10的内表面之间留有一定间隙,形成被动部分气隙11。As shown in Figure 1, a four-degree-of-freedom inner rotor magnetic bearing consists of a passive part inner rotor magnetic ring 1, an inner rotor permanent magnet 2, an inner rotor magnet 3, an inner rotor core 4, an air gap 5, and a stator core 6 , stator magnetic ring 7, stator permanent magnet 8, coil 9, passive part stator magnetic ring 10 and passive part air gap 11, wherein each stator core 6 is composed of 4 magnetic poles, and two stator cores 6 form a magnetic bearing There are 8 magnetic poles at the upper and lower ends, which respectively form the magnetic poles in the positive and negative directions of the X and Y axes. A coil 9 is wound on each magnetic pole of the stator core 6. The inside of the stator core 6 is the inner rotor core 4, and the inner rotor core 4 is the inner rotor core. The rotor magnetizer 3, the outer surface of the inner rotor core 4 and the inner surface of the stator core 6 leave a certain gap to form an air gap 5, the radial outer part of the stator core 6 is the stator magnetic ring 7, and the two passive parts of the stator magnetic ring 10 is located between the two stator cores 6, there are two stator permanent magnets 8 between the stator core 6 and the passive part of the stator magnetic ring 10, and there is a stator permanent magnet 8 between the two passive part stator magnetic rings 10. The radial inner part of the stator magnetic ring 10 is the passive part inner rotor magnetic ring 1, the inner rotor permanent magnet 2 is between the two inner rotor magnetic bodies 3, the outer surface of the passive part inner rotor magnetic ring 1 and the passive part A certain gap is left between the inner surfaces of the stator magnetic permeable rings 10 to form an air gap 11 in the passive part.
所述的每个定子铁心6的磁极绕制有线圈9为独立控制,以实现磁轴承转动部分的径向平动控制和径向扭转控制,即实现磁轴承转动部分沿x和y方向的两个平动自由度控制和绕x及y方向的两个扭转自由度控制(共四个自由度)。The magnetic poles of each stator core 6 are wound with coils 9 for independent control, so as to realize the radial translation control and radial torsion control of the rotating part of the magnetic bearing, that is, to realize the two rotations of the rotating part of the magnetic bearing along the x and y directions. Translational degree of freedom control and two torsional degrees of freedom around the x and y directions (four degrees of freedom in total).
所述的被动部分内转子导磁环1和被动部分定子导磁环10由实心整环导磁材料制成,通过被动部分内转子导磁环1和被动部分定子导磁环10的轴向错位实现磁轴承的轴向稳定(即轴向平动自由度为被动)。The inner rotor magnetic ring 1 of the passive part and the stator magnetic ring 10 of the passive part are made of a solid whole ring magnetic material, through the axial misalignment of the inner rotor magnetic ring 1 of the passive part and the stator magnetic ring 10 of the passive part Realize the axial stability of the magnetic bearing (that is, the axial translation degree of freedom is passive).
为了增加被动部分的刚度,所述的被动部分内转子导磁环1和被动部分定子导磁环10为两个、四个、六个或八个,其中图4给出了被动部分内转子导磁环和被动部分定子导磁环为四个的内转子四自由度磁轴承截面图。In order to increase the rigidity of the passive part, there are two, four, six or eight inner rotor magnetic rings 1 of the passive part and stator magnetic rings 10 of the passive part. The magnetic ring and the passive part of the stator magnetic ring are four cross-sectional views of the inner rotor four-degree-of-freedom magnetic bearing.
另外,为了减小被动部分对主动部分带来的附加位移负刚度,所述的被动部分气隙11的磁阻为气隙5磁阻的2~4倍。In addition, in order to reduce the additional displacement negative stiffness brought by the passive part to the active part, the magnetic resistance of the air gap 11 of the passive part is 2 to 4 times that of the air gap 5 .
上述本发明技术方案所用的被动部分内转子导磁环1、内转子导磁体3、定子导磁环7和被动部分定子导磁环10均为实心结构,采用导磁性能良好的材料制成,如电工纯铁、各种碳钢、铸铁、铸钢、合金钢、1J50和1J79等磁性材料等。定子铁心6和内转子铁心4可用导磁性能良好的材料如电工纯铁、电工硅钢板DR510、DR470、DW350、1J50和1J79等磁性材料冲压叠制而成。内转子永磁体2和定子永磁体8的材料为磁性能良好的稀土永磁体、钕铁硼永磁体或铁氧体永磁体,内转子永磁体2和定子永磁体8为轴向圆环,沿轴向充磁,且内转子永磁体2和每个定子永磁体8要保证体积相等,每相邻的两个定子永磁体8的充磁方向要相反,被动部分定子导磁环之间的定子永磁体8的充磁方向与被动部分内转子导磁环之间的内转子永磁体2的充磁方向要相反。线圈9采用导电良好的电磁线绕制后浸漆烘干而成。另外,由于永磁体产生的磁场通过定子铁心磁极在内转子铁心中产生的磁场是大小变化的,因此在转子高速旋转时会产生涡流损耗,为减小这部分损耗,定子铁心6的磁极应采用极靴形式(如图2a所示)以减小高速下的涡流损耗,另外,为了减小图2a中定子铁心磁极根部与定子铁心轭部之间的锐角导致的磁密集中过大的问题,可以采用图2b中给出的定子铁心端面图,图中给出的定子铁心磁极两边对应的圆心角为62度,这种结构可以有效减小定子铁心磁极根部与定子铁心轭部之间的锐角所导致的磁密集中。The passive part of the inner rotor magnetic ring 1, the inner rotor magnetic body 3, the stator magnetic ring 7 and the passive part of the stator magnetic ring 10 used in the technical solution of the present invention are all solid structures, and are made of materials with good magnetic properties. Such as electrical pure iron, various carbon steel, cast iron, cast steel, alloy steel, 1J50 and 1J79 and other magnetic materials. The stator core 6 and the inner rotor core 4 can be formed by stamping and stacking magnetic materials such as electrical pure iron, electrical silicon steel plates DR510, DR470, DW350, 1J50 and 1J79 with good magnetic permeability. The materials of the inner rotor permanent magnet 2 and the stator permanent magnet 8 are rare earth permanent magnets, neodymium iron boron permanent magnets or ferrite permanent magnets with good magnetic properties, and the inner rotor permanent magnet 2 and the stator permanent magnet 8 are axial rings, along the Axial magnetization, and the inner rotor permanent magnet 2 and each stator permanent magnet 8 must ensure that the volume is equal, and the magnetization direction of each adjacent two stator permanent magnets 8 must be opposite, the stator between the passive part of the stator magnetic ring The magnetization direction of the permanent magnet 8 is opposite to the magnetization direction of the inner rotor permanent magnet 2 between the inner rotor magnetic rings of the passive part. The coil 9 is formed by winding an electromagnetic wire with good electrical conductivity, dipping in paint and drying. In addition, since the magnetic field generated by the permanent magnets changes in size through the magnetic poles of the stator core, the magnetic field generated in the inner rotor core changes, so eddy current losses will occur when the rotor rotates at high speed. In order to reduce this part of the loss, the magnetic poles of the stator core 6 should use The pole shoe form (as shown in Figure 2a) is used to reduce the eddy current loss at high speed. In addition, in order to reduce the problem of excessive magnetic density caused by the acute angle between the stator core magnetic pole root and the stator core yoke in Figure 2a, The end view of the stator core shown in Figure 2b can be used. The central angle corresponding to the two sides of the stator core pole shown in the figure is 62 degrees. This structure can effectively reduce the acute angle between the root of the stator core pole and the stator core yoke. The resulting magnetic density.
本发明说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。The contents not described in detail in the description of the present invention belong to the prior art known to those skilled in the art.
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