CN104214099B - Rolling rotor compressor pump body structure and air conditioner - Google Patents
Rolling rotor compressor pump body structure and air conditioner Download PDFInfo
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- 238000005096 rolling process Methods 0.000 title claims abstract description 25
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- 238000005192 partition Methods 0.000 abstract description 9
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Abstract
本发明提供一种滚动转子式压缩机泵体结构,包括曲轴、第一气缸、第二气缸、置于第一气缸内的第一滚子和置于第二气缸内的第二滚子,曲轴上设置有与第一滚子相配合的第一偏心部和与第二滚子相配合的第二偏心部;第一气缸和第二气缸相邻设置;第一气缸的内径大于所述第二气缸的内径;第一气缸和第二气缸之间由第一滚子和第一偏心部密封。还涉及一种应用上述泵体结构的空调器。本发明的滚动转子式压缩机泵体结构,结构简单、装配工艺要求低,压缩机运行平稳,由于无中间隔板,泵体高度降低,上、下法兰间距减小,曲轴刚度增加,有利于减小曲轴的振动和噪音。应用在空调器上,空调器的振动小,噪音低。
The invention provides a pump body structure of a rolling rotor compressor, which includes a crankshaft, a first cylinder, a second cylinder, a first roller placed in the first cylinder and a second roller placed in the second cylinder, the crankshaft A first eccentric part matched with the first roller and a second eccentric part matched with the second roller are provided on the top; the first cylinder and the second cylinder are adjacently arranged; the inner diameter of the first cylinder is larger than that of the second cylinder. The inner diameter of the cylinder; the first cylinder and the second cylinder are sealed by the first roller and the first eccentric part. It also relates to an air conditioner using the above-mentioned pump body structure. The pump body structure of the rolling rotor type compressor of the present invention has simple structure, low assembly process requirements, and stable operation of the compressor. Since there is no intermediate partition plate, the height of the pump body is reduced, the distance between the upper and lower flanges is reduced, and the stiffness of the crankshaft is increased. It is beneficial to reduce the vibration and noise of the crankshaft. Applied to the air conditioner, the air conditioner has little vibration and low noise.
Description
技术领域technical field
本发明涉及制冷领域,特别是涉及一种无中间隔板的滚动转子式压缩机泵体结构及空调器。The invention relates to the field of refrigeration, in particular to a pump body structure of a rolling rotor compressor without an intermediate partition and an air conditioner.
背景技术Background technique
按照气缸的数量,旋转式压缩机可分为单缸压缩机和双缸压缩机,单缸压缩机所用的曲轴为单拐曲轴,对应一个压缩腔,而双缸压缩机的曲轴为双拐曲轴,每个曲拐对应一个压缩腔,两个压缩腔成180度角,各压缩腔有各自的吸气、排气通路,从零件数量上看,双缸压缩机的泵体需要两个滚动转子、两个气缸。双缸压缩机在转子一周内有两次吸、排气,使气体的压力波动减小,其转矩的变化幅度变小,仅为单缸压缩机的30%,因此它的振动和噪音大为改善,但其目前也存在一些缺点,由于配合间隙增加,泄漏也增加,因此会对性能有负面的影响,同时由于双缸压缩机的装配比单缸系统复杂的多,其中的泵体装配就是一项较难掌握的技术。有中间隔板的滚动转子式双级压缩机,泵体的高度多出了中间隔板部分的高度;上下法兰两支承轴颈间的距离拉长,不利于减小噪音振动。同时,由于压缩机各零件精度要求较高,结构上多了一个中间隔板,增加装配工艺难度。According to the number of cylinders, rotary compressors can be divided into single-cylinder compressors and double-cylinder compressors. The crankshaft used in the single-cylinder compressor is a single-flap crankshaft, corresponding to a compression chamber, while the crankshaft of the double-cylinder compressor is a double-flap crankshaft. , each bell crank corresponds to a compression chamber, and the two compression chambers form an angle of 180 degrees. Each compression chamber has its own suction and exhaust passages. From the perspective of the number of parts, the pump body of the double-cylinder compressor needs two rolling rotors , Two cylinders. The two-cylinder compressor sucks and exhausts twice in one week of the rotor, so that the pressure fluctuation of the gas is reduced, and the variation range of the torque becomes smaller, which is only 30% of the single-cylinder compressor, so its vibration and noise are large In order to improve, but there are still some disadvantages at present. Due to the increase of the fit clearance, the leakage will also increase, so it will have a negative impact on the performance. At the same time, because the assembly of the double-cylinder compressor is much more complicated than that of the single-cylinder system, the assembly of the pump body It is a difficult technique to master. For rolling rotor two-stage compressors with intermediate partitions, the height of the pump body exceeds the height of the intermediate partition; the distance between the two supporting journals of the upper and lower flanges is elongated, which is not conducive to reducing noise and vibration. At the same time, due to the high precision requirements of each part of the compressor, there is an additional intermediate partition in the structure, which increases the difficulty of the assembly process.
发明内容Contents of the invention
为了克服现有技术的不足,本发明提供一种滚动转子式压缩机泵体结构及空调器,其结构简单,装配难度小,运行平稳,噪音低。为实现上述目的,本发明的技术方案如下:In order to overcome the deficiencies of the prior art, the present invention provides a pump body structure of a rolling rotor compressor and an air conditioner, which have a simple structure, low assembly difficulty, stable operation and low noise. To achieve the above object, the technical scheme of the present invention is as follows:
一种滚动转子式压缩机泵体结构,包括曲轴、第一气缸、第二气缸、置于所述第一气缸内的第一滚子和置于所述第二气缸内的第二滚子,其特征在于:A pump body structure of a rolling rotor compressor, comprising a crankshaft, a first cylinder, a second cylinder, a first roller placed in the first cylinder, and a second roller placed in the second cylinder, It is characterized by:
所述曲轴上设置有与所述第一滚子相配合的第一偏心部和与所述第二滚子相配合的第二偏心部;The crankshaft is provided with a first eccentric part matched with the first roller and a second eccentric part matched with the second roller;
所述第一气缸和第二气缸相邻设置;The first cylinder is adjacent to the second cylinder;
所述第一气缸的内径大于所述第二气缸的内径;the inner diameter of the first cylinder is larger than the inner diameter of the second cylinder;
所述第一气缸和第二气缸之间由所述第一滚子和第一偏心部密封。The first roller and the first eccentric portion seal between the first cylinder and the second cylinder.
较优地,所述第二气缸的缸体上设置有用于所述第一气缸排气的排气口;Preferably, the cylinder body of the second cylinder is provided with an exhaust port for the exhaust of the first cylinder;
所述排气口连通所述第二气缸的吸气口。The exhaust port communicates with the intake port of the second cylinder.
较优地,所述第二气缸的缸体上设置增焓腔,所述增焓腔连通所述排气口,所述增焓腔的一端开口作为所述第二气缸的吸气口。Preferably, an enthalpy increasing chamber is provided on the cylinder block of the second cylinder, the enthalpy increasing chamber communicates with the exhaust port, and one end opening of the enthalpy increasing chamber serves as the suction port of the second cylinder.
较优地,所述第一气缸和第二气缸均为一级压缩气缸。Preferably, the first cylinder and the second cylinder are both primary compression cylinders.
较优地,所述第一气缸的数量为两个,所述第二气缸的数量为一个;Preferably, the number of the first cylinder is two, and the number of the second cylinder is one;
或所述第二气缸的数量为两个,所述第一气缸的数量为一个。Or the number of the second cylinder is two, and the number of the first cylinder is one.
较优地,所述第一气缸和第二气缸的数量均为两个以上。Preferably, the number of the first cylinder and the number of the second cylinder are both more than two.
较优地,所述第一气缸和第二气缸均为一级压缩气缸。Preferably, the first cylinder and the second cylinder are both primary compression cylinders.
较优地,两个以上所述第一气缸和第二气缸均为串联,形成多级压缩。Preferably, more than two first cylinders and second cylinders are connected in series to form multi-stage compression.
较优地,所述泵体结构的两端部分别设置有用于穿过所述曲轴的第一法兰和第二法兰;Preferably, both ends of the pump body structure are respectively provided with a first flange and a second flange for passing through the crankshaft;
所述泵体结构由所述第一法兰和第二法兰密封。The pump body structure is sealed by the first flange and the second flange.
还涉及一种空调器,包括压缩机,所述压缩机的泵体结构为上述任一技术特征的滚动转子式压缩机泵体结构。It also relates to an air conditioner, including a compressor, and the pump body structure of the compressor is the rolling rotor compressor pump body structure of any one of the above-mentioned technical features.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明的滚动转子式压缩机泵体结构及空调器,其结构简单、装配工艺要求低,压缩机运行平稳,由于无中间隔板,泵体高度降低,上、下法兰间距减小,曲轴刚度增加,有利于减小曲轴的振动和噪音。泵体结构应用在空调器上,空调器的振动小,噪音低。The pump body structure of the rolling rotor type compressor and the air conditioner of the present invention have simple structure, low assembly process requirements, and stable operation of the compressor. Since there is no intermediate partition plate, the height of the pump body is reduced, the distance between the upper and lower flanges is reduced, and the crankshaft Increased stiffness helps reduce crankshaft vibration and noise. The pump body structure is applied to the air conditioner, the vibration of the air conditioner is small, and the noise is low.
附图说明Description of drawings
图1为本发明的滚动转子式压缩机泵体结构剖视示意图Fig. 1 is a schematic cross-sectional view of the pump body structure of the rolling rotor compressor of the present invention
图2为图1所示的泵体结构在未安装第一法兰时的俯视示意图;Fig. 2 is a schematic top view of the pump body structure shown in Fig. 1 when the first flange is not installed;
图3为图1所示第一气缸的立体示意图;Fig. 3 is a schematic perspective view of the first cylinder shown in Fig. 1;
图4为图1所示曲轴的主视示意图;Fig. 4 is the schematic front view of crankshaft shown in Fig. 1;
其中,in,
1曲轴;11第一偏心部;12第二偏心部;2第一法兰;3第一气缸;1 crankshaft; 11 first eccentric part; 12 second eccentric part; 2 first flange; 3 first cylinder;
31第一气缸内圆;4第二气缸;41第二气缸内圆;42第二气缸吸气口;31 inner circle of the first cylinder; 4 second cylinder; 41 inner circle of the second cylinder; 42 suction port of the second cylinder;
43第一气缸排气口;44增焓腔;5第二法兰;6下盖;7第二滚子;43 the exhaust port of the first cylinder; 44 the enthalpy chamber; 5 the second flange; 6 the lower cover; 7 the second roller;
71第二滚子外圆;8压缩腔;9第一滚子;91第一滚子外圆。71 second roller excircle; 8 compression cavity; 9 first roller; 91 first roller excircle.
具体实施方式detailed description
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例对本发明的滚动转子式压缩机泵体结构及空调器进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the structure of the pump body of the rolling rotor compressor and the air conditioner of the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
参照图1至图4,本发明的滚动转子式压缩机泵体结构一实施例,包括曲轴1、第一气缸3、第二气缸4、置于第一气缸3内的第一滚子9和置于第二气缸4内的第二滚子7;如图2所示,其中图2为俯视图,第一滚子外圆91与第一气缸内圆31接触,第一气缸3中形成一个月牙形的工作腔,设置第一气缸3的缸体上的滑片(未示出)靠弹簧的作用力使其端部与第一滚子9紧密接触,将月牙形工作腔分隔为两部分,分别为吸气腔和压缩腔8,滑片随第一滚子9的滚动沿滑片槽道作往复运动,从而改变吸气腔和压缩腔8各自的容积,第二滚子外圆71与第二气缸内圆41接触,同理第二气缸4内也形成吸气腔和压缩腔8。Referring to Figures 1 to 4, an embodiment of the pump body structure of the rolling rotor compressor of the present invention includes a crankshaft 1, a first cylinder 3, a second cylinder 4, a first roller 9 placed in the first cylinder 3 and Place the second roller 7 in the second cylinder 4; as shown in Figure 2, wherein Figure 2 is a top view, the outer circle 91 of the first roller is in contact with the inner circle 31 of the first cylinder, and a crescent is formed in the first cylinder 3 Shaped working chamber, the sliding plate (not shown) on the cylinder body of the first cylinder 3 is set to make its end closely contact with the first roller 9 by the force of the spring, and the crescent-shaped working chamber is divided into two parts, They are the suction chamber and the compression chamber 8 respectively. The sliding plate reciprocates along the sliding plate groove with the rolling of the first roller 9, thereby changing the respective volumes of the suction chamber and the compression chamber 8. The outer circle 71 of the second roller and the The inner circle 41 of the second cylinder is in contact with each other. Similarly, the suction chamber and the compression chamber 8 are also formed in the second cylinder 4 .
曲轴1上设置有与第一滚子9相配合的第一偏心部11和与第二滚子7相配合的第二偏心部12;即第一滚子9固定安装在第一偏心部11上,第二滚子7安装在第二偏心部12上;The crankshaft 1 is provided with a first eccentric part 11 matched with the first roller 9 and a second eccentric part 12 matched with the second roller 7; that is, the first roller 9 is fixedly mounted on the first eccentric part 11 , the second roller 7 is installed on the second eccentric part 12;
第一气缸3和第二气缸4相邻设置,第一气缸3可设置在于第二气缸4的上部,也可设置在第二气缸4的下部;The first cylinder 3 and the second cylinder 4 are arranged adjacently, the first cylinder 3 can be arranged on the top of the second cylinder 4, and can also be arranged on the bottom of the second cylinder 4;
第一气缸3的内径大于第二气缸4的内径,第一气缸3和第二气缸4之间由第一滚子9和第一偏心部11密封。此种密封方式省去了传统的密封两气缸用的中隔板。The inner diameter of the first cylinder 3 is larger than that of the second cylinder 4 , and the first cylinder 3 and the second cylinder 4 are sealed by the first roller 9 and the first eccentric portion 11 . This kind of sealing mode saves the middle dividing plate that traditional sealing two cylinders are used.
较优地,作为一种可实施方式,第二气缸4的缸体上设置有用于第一气缸3排气的第一气缸排气口43;Preferably, as a possible implementation, the cylinder block of the second cylinder 4 is provided with a first cylinder exhaust port 43 for exhausting the first cylinder 3;
第一气缸排气口43连通第二气缸4的第二气缸吸气口42,从而使得第一气缸3为一级压缩,第二气缸4为二级压缩;第一气缸3通过开在第二气缸4上的第一气缸排气口43排气,第二气缸4的吸气腔起到增焓功能的作用。The first cylinder exhaust port 43 communicates with the second cylinder intake port 42 of the second cylinder 4, so that the first cylinder 3 is one-stage compression, and the second cylinder 4 is two-stage compression; The first cylinder exhaust port 43 on the cylinder 4 exhausts, and the suction chamber of the second cylinder 4 plays the role of increasing enthalpy.
优选的,第二气缸4的缸体上设置有其增焓功能的增焓腔44,增焓腔44连通第一气缸排气口43,增焓腔44的一端开口作为第二气缸吸气口42。Preferably, the cylinder body of the second cylinder 4 is provided with an enthalpy-increasing chamber 44 with its enthalpy-increasing function, and the enthalpy-increasing chamber 44 communicates with the exhaust port 43 of the first cylinder, and one end opening of the enthalpy-increasing chamber 44 serves as the second cylinder intake port 42.
本实施例的泵体结构工作原理如下:气体(或称冷媒)从分液器由第一气缸3的吸气口吸入,在第一气缸3内进行第一级压缩(一级压缩),气体被压缩至一定压强后经第一气缸排气口43进入增焓腔44,然后再经第二气缸吸气口42进入第二气缸4进行二级压缩,经过二级压缩后的气体由第二气缸4的排气口排出。The working principle of the pump body structure in this embodiment is as follows: the gas (or refrigerant) is inhaled from the liquid distributor through the suction port of the first cylinder 3, and the first stage compression (stage compression) is performed in the first cylinder 3, and the gas After being compressed to a certain pressure, it enters the enthalpy increasing chamber 44 through the exhaust port 43 of the first cylinder, and then enters the second cylinder 4 through the suction port 42 of the second cylinder for two-stage compression. The exhaust port of cylinder 4 is exhausted.
当然,第一气缸3和第二气缸4也可均为一级压缩气缸,从而使泵体结构应用在普通的单级双缸压缩机中;即第一气缸3和第二气缸4并联在制冷管路中。Of course, both the first cylinder 3 and the second cylinder 4 can also be one-stage compression cylinders, so that the pump body structure can be applied to a common single-stage two-cylinder compressor; that is, the first cylinder 3 and the second cylinder 4 are connected in parallel in refrigeration In pipeline.
泵体结构也可设计成三个气缸的情形,其中,第一气缸3的数量为两个,第二气缸4的数量为一个;或第二气缸4的数量为两个,第一气缸3的数量为一个。The pump body structure can also be designed into the situation of three cylinders, wherein, the quantity of the first cylinder 3 is two, and the quantity of the second cylinder 4 is one; or the quantity of the second cylinder 4 is two, and the quantity of the first cylinder 3 Quantity is one.
泵体结构也可设计成四个以上气缸的情形,其中,第一气缸3和第二气缸4的数量均为两个以上。第一气缸3和第二气缸4均为一级压缩气缸,即第一气缸3与第二气缸4并联在制冷管路中;The pump body structure can also be designed to have more than four cylinders, wherein the number of the first cylinder 3 and the number of the second cylinder 4 are both more than two. Both the first cylinder 3 and the second cylinder 4 are one-stage compression cylinders, that is, the first cylinder 3 and the second cylinder 4 are connected in parallel in the refrigeration pipeline;
或者,两个以上第一气缸3和第二气缸4均为串联,使得泵体结构形成多级压缩。Alternatively, more than two first cylinders 3 and second cylinders 4 are connected in series, so that the pump body structure forms multi-stage compression.
以上实施例中的泵体结构的两端部分别设置有用于穿过曲轴1的第一法兰2(上法兰)和第二法兰5(下法兰);所述泵体结构的上端由第一法兰2密封,下端由第二法兰5密封,为方便装配,第二法兰5的外围还设置有下盖6。The two ends of the pump body structure in the above embodiments are respectively provided with a first flange 2 (upper flange) and a second flange 5 (lower flange) for passing through the crankshaft 1; the upper end of the pump body structure It is sealed by the first flange 2, and the lower end is sealed by the second flange 5. For the convenience of assembly, the outer periphery of the second flange 5 is also provided with a lower cover 6.
上述滚动转子式压缩机泵体结构应用在空调器上,其中,空调器包括压缩机,压缩机为滚动转子式压缩机,压缩机的泵体结构为上述实施例中的泵体结构,由于空调器除压缩机的泵体结构外,其它部分均为现有技术,此处不再一一赘述。The pump body structure of the above-mentioned rolling rotor compressor is applied to an air conditioner, wherein the air conditioner includes a compressor, the compressor is a rolling rotor compressor, and the pump body structure of the compressor is the pump body structure in the above-mentioned embodiment. Except the pump body structure of the compressor, other parts of the device are all prior art, and will not be repeated here.
上述实施例中的滚动转子式压缩机泵体结构,取消了传统双级压缩机的中间隔板;上下两个气缸内径不同;上下两个气缸之间,依靠大气缸内的滚子端面以及曲轴偏心部端面实现密封;大气缸进行一级压缩,小气缸进行二级压缩,一级压缩排气口开在小气缸上;大气缸通过开在小气缸上的排气孔排气;小气缸的吸气腔充当增焓功能的作用;增焓腔开在小气缸的缸体上,增焓腔一端充当小气缸的吸气口,与小气缸直接连通。其结构简单、装配工艺要求低,压缩机运行平稳,由于无中间隔板,泵体高度降低,上、下法兰间距减小,曲轴刚度增加,有利于减小曲轴的振动和噪音;同时单级的双缸或多缸压缩机也可省略中间隔板。泵体结构应用在空调器上,空调器振动小,噪音低。The pump body structure of the rolling rotor compressor in the above embodiment cancels the intermediate partition of the traditional two-stage compressor; the inner diameters of the upper and lower cylinders are different; The end face of the eccentric part realizes sealing; the large cylinder performs one-stage compression, and the small cylinder performs two-stage compression, and the exhaust port of the first stage compression is opened on the small cylinder; The suction chamber acts as an enthalpy-increasing function; the enthalpy-increasing chamber is opened on the cylinder body of the small cylinder, and one end of the enthalpy-increasing chamber serves as the suction port of the small cylinder and is directly communicated with the small cylinder. Its structure is simple, the requirements for assembly process are low, and the compressor runs smoothly. Because there is no intermediate partition plate, the height of the pump body is reduced, the distance between the upper and lower flanges is reduced, and the stiffness of the crankshaft is increased, which is beneficial to reduce the vibration and noise of the crankshaft; at the same time, the single Stage double-cylinder or multi-cylinder compressors can also omit the middle partition. The pump body structure is applied to the air conditioner, the air conditioner has little vibration and low noise.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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CN105257539A (en) * | 2015-11-02 | 2016-01-20 | 广东美芝制冷设备有限公司 | Multi-cylinder rotary compressor and refrigerating system with same |
CN106014990A (en) * | 2016-07-15 | 2016-10-12 | 上海日立电器有限公司 | Double-cylinder rotary compressor and air conditioning system thereof |
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CN108999781A (en) * | 2018-08-24 | 2018-12-14 | 珠海凌达压缩机有限公司 | Pump body subassembly and compressor |
CN110552880B (en) * | 2019-09-30 | 2025-01-21 | 郑州凌达压缩机有限公司 | A pump body structure and a compressor having the same |
CN112343820B (en) * | 2020-09-25 | 2023-01-17 | 珠海格力节能环保制冷技术研究中心有限公司 | Multilayer roller type compressor and air conditioner using same |
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