CN104191886A - Double-faced carving machine for wooden door leaf - Google Patents
Double-faced carving machine for wooden door leaf Download PDFInfo
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- CN104191886A CN104191886A CN201410448957.2A CN201410448957A CN104191886A CN 104191886 A CN104191886 A CN 104191886A CN 201410448957 A CN201410448957 A CN 201410448957A CN 104191886 A CN104191886 A CN 104191886A
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Abstract
The invention relates to a double-faced carving machine for a wooden door leaf. The double-faced carving machine comprises a workbench, a double-faced carving part and a horizontal conveying device. The double-faced caving machine is provided with the length benchmark used for determining the position of the door leaf in the X-axis direction. The horizontal conveying device is provided with the width benchmark used for determining the position of the door leaf in the Y-axis direction. The double-faced caving part comprises an upper tool module and a lower tool module. A tool bit of the upper tool module faces downwards, a tool bit of the lower tool module faces upwards, and the upper tool module and the lower tool module conduct horizontal movement synchronously in the Y-axis direction. By means of the double-faced carving machine, patterns on the front face and the back face of the wooden door leaf can be processed simultaneously, mismatch of the patterns on the two faces of the door leaf is avoided, and production efficiency of pattern processing of the door leaf is improved remarkably.
Description
Technical field
Patent application of the present invention relates to woodworking machinery field, the especially a kind of two-sided engraving machine that can simultaneously process pattern on two faces of wooden door leaf.
Background technology
In the door leaf processing of existing timber, need on door leaf tow sides, make same lines and decorative pattern, two-side graph mirror image is symmetrical.The two-sided processing of tradition door leaf, needs first on a face, to process, and processes rear upset door leaf, reprocessing another one face.Because processing exists error, can cause like this pattern dislocation on the door leaf two sides that processes; Meanwhile, because needing twice processing, same pattern cause production efficiency not high.
Summary of the invention
For solving the above-mentioned problems in the prior art, the object of the invention is to provide the two-sided engraving machine of a kind of wooden door leaf, can process the pattern on positive and negative two faces of wooden door leaf simultaneously, avoid occurring the pattern inconsistent phenomenon on door leaf two sides, significantly improve the production efficiency of door leaf pattern processing simultaneously.
The invention provides following technical scheme: the two-sided engraving machine of a kind of wooden door leaf, comprise workbench, two-sided engraving parts and horizontal feed device, set the X-direction that door leaf throughput direction is engraving machine, the Y direction that is engraving machine with X-axis same level and the direction vertical with X-axis, vertical direction is the Z-direction of engraving machine, described two-sided engraving machine has length standard, for determining the position of door leaf in X-direction; Described horizontal feed device has width benchmark, for determining the position of door leaf in Y direction; Described horizontal feed device is for carrying door leaf along X-axis; Described two-sided engraving parts comprise upper knife module and lower tool module, and the cutter head of upper knife module is downward, and upward, upper knife module and lower tool module be level of synchronization motion in Y direction for the cutter head of lower tool module.
Further, described workbench comprises frame, roller frame, roller frame lift cylinder, workpiece support, roller frame lift cylinder and workpiece support are arranged in frame, and roller frame rear and front end is connected with the piston rod of roller frame lift cylinder respectively, parallel on roller frame a plurality of rollers are installed; A plurality of workpiece support are installed in parallel on feed frame.
Further, described two-sided engraving parts comprise upper beam, engraving parts frame, cutter Y-axis feeding module and length standard module, upper knife module is installed in upper beam, in engraving parts frame, lower tool module and length standard module are installed, each cutter module includes cutter Z axis feeding module and cutter rotary module.
Further, described cutter Y-axis feeding module comprises in Y-axis drive motors, first order transmission, second level upper driving, second level underdrive, Y-axis guide rail, Y-axis guide rail slide block, Y-axis ball screw assembly, under ball screw assembly, and Y-axis, the top and the bottom structure of described cutter Y-axis feeding module is identical, and the gearratio of transmissions at different levels is also identical.
Further, described cutter Z axis feeding module comprises vertical saddle, Z axis guide rail, Z axis guide rail slide block, Z axis drive motors and Z axis ball screw assembly; Described cutter rotary module comprises spindle motor, handle of a knife, cutter and dust shield.
Further, described length standard module comprises length standard, length standard lift cylinder and length standard lifting guide pillar.
Further, described horizontal feed device comprises door leaf clamping device, X-axis guide rail, X-axis ball screw assembly, and X-axis drive motors, described door leaf clamping device is comprised of width benchmark, tong frame, X-axis guide rail slide block, clamping cylinder and top board, door leaf clamping device is fixedly connected with the ball-screw nut of X-axis ball screw assembly,, X-axis guide rail slide block is enclosed within on X-axis guide rail, can in X-direction, slide front and back.
The beneficial effect of the invention is: (1), because the operation of door leaf in material loading, processing and blanking process is all electric power and air cylinder driven, workman is easy to operate, and the amount of labour is little, and production efficiency is high; (2) at two-sided engraving parts, be provided with in opposite directions and two cutter modules of synchronization action, can realize the two-sided processing simultaneously of door leaf, not only improved production efficiency but also improved crudy.
accompanying drawing explanation
Fig. 1 is the two-sided engraving machine overall schematic of the wooden door leaf of the invention;
Fig. 2 is the two-sided engraving machine workbench of the wooden door leaf of the invention schematic diagram;
Fig. 3 is the two-sided engraving block diagram of the two-sided engraving machine of the wooden door leaf of the invention;
Fig. 4 is the cutter module schematic diagram of the two-sided engraving machine of the wooden door leaf of the invention;
Fig. 5 is the horizontal feed device schematic diagram of the two-sided engraving machine of the wooden door leaf of the invention;
Fig. 6 is the door leaf clamping device schematic diagram of the two-sided engraving machine of the wooden door leaf of the invention.
1-workbench wherein, 11-frame, 12-roller frame, 121-roller, 13-roller frame lift cylinder, 14-workpiece support;
The two-sided engraving parts of 2-, 21-upper knife module, the vertical feeding module of 211-cutter, 2111-vertical saddle, 2112-Z axis rail, 2113-Z axis rail slide block, 2114-Z axis drive motor, 2115-Z axle ball screw assembly, 212-cutter rotary module, 2121-spindle motor, 2122-handle of a knife, 2123-cutter, 2124-dust shield, 22-lower tool module, 23-upper beam, 24-carves part stent, 25-cutter Y-axis feeding module, 251-Y axis drive motor, the transmission of the 252-first order, 253-second level upper driving, 254-second level underdrive, 255-Y axis rail, 256-Y axis rail slide block, ball screw assembly, on 257-Y axle, ball screw assembly, under 258-Y axle, 26-length standard, 27-length standard lift cylinder,
3-horizontal feed device, 31-door leaf clamping device, 311-width benchmark, 312-tong frame, 313-X axis rail slide block, 314-clamping cylinder, 315-top board, 32-X axis rail, 33-X axle ball screw assembly,, 34-X axis drive motor.
The specific embodiment
Below in conjunction with accompanying drawing, the two-sided engraving machine of a kind of wooden door leaf of the invention is further described.
As shown in Figure 1, the two-sided engraving machine of wooden door leaf comprises workbench 1, two-sided engraving parts 2 and horizontal feed device 3, set the X-direction that door leaf throughput direction is engraving machine, the Y direction that is engraving machine with X-axis same level and the direction vertical with X-axis, vertical direction is the Z-direction of engraving machine, and two-sided engraving machine has length standard 26 for determining the position of door leaf in X-direction; Horizontal feed device 3 has width benchmark 311 for determining the position of door leaf in Y direction; Horizontal feed device 3 is for carrying door leaf along X-axis; Two-sided engraving parts 2 comprise upper knife module 21 and lower tool module 22, and the cutter head of upper knife module 21 is downward, and upward, upper knife module 21 is synchronized with the movement in Y direction with lower tool module 22 cutter head of lower tool module 22.
As shown in Figure 2, workbench 1 comprises frame 11, roller frame 12, roller frame lift cylinder 13 and workpiece support 14, roller frame lift cylinder 13, workpiece support 14 are arranged in frame 11, roller frame 12 rear and front ends are connected with the piston rod of two roller frame lift cylinders 13 respectively, parallel on roller frame 12 a plurality of rollers 121 are installed; A plurality of workpiece support 14 are installed in parallel in frame 11.
As shown in Figure 3, two-sided engraving parts 2 comprise upper beam 23, engraving parts frame 24, cutter Y-axis feeding module 25 and length standard module, upper knife module 21 is installed in upper beam 23, in engraving parts frame 24, lower tool module 22 is installed, take top cutter module 21 as example, each cutter module (21,22) all includes the vertical feeding module 211 of cutter and cutter rotary module 212.
Cutter Y-axis feeding module 25 comprises in Y-axis drive motors 251, first order transmission 252, second level upper driving 253, second level underdrive 254, Y-axis guide rail 255, Y-axis guide rail slide block 256, Y-axis ball screw assembly, 258 under ball screw assembly, 257 and Y-axis.Wherein top and the bottom structure is identical, and the gearratio of transmissions at different levels is also identical.
Length standard module comprises length standard 26, length standard lift cylinder 27 and length standard lifting guide pillar.
As shown in Figure 4, take top cutter module 21 as example, the vertical feeding module 211 of its cutter comprises vertical saddle 2111, Z axis guide rail 2112, Z axis guide rail slide block 2113, Z axis drive motors 2114 and Z axis ball screw assembly, 2115; Cutter rotary module 212 comprises spindle motor 2121, handle of a knife 2122, cutter 2123 and dust shield 2124.
As shown in Figure 5, horizontal feed device 3 comprises door leaf clamping device 31, X-axis guide rail 32, X-axis ball screw assembly, 33 and X-axis drive motors 34, and door leaf clamping device 31 is fixedly connected with the ball-screw nut 331 of X-axis ball screw assembly, 33.
As shown in Figure 6, door leaf clamping device 31 is comprised of width benchmark 311, tong frame 312, X-axis guide rail slide block 313, clamping cylinder 314 and top board 315, wherein width benchmark 311 is for locating door-plate in the position of width, tong frame 312 is for supporting top board 315, under the effect of clamping cylinder 314, top board 315 can move up and down along the guide rail on tong frame 312, and X-axis guide rail slide block 313 is enclosed within on X-axis guide rail 32, slides before and after can be in X-direction.
Below for the workflow of the two-sided engraving machine of a kind of wooden door leaf of the invention:
material loading: the roller frame lift cylinder 13 of workbench 1 both sides and length standard lift cylinder 27 move simultaneously, the roller frame of workbench 1 12 and length standard 26 are lifted, make the highest of workbench 1 roller frame 12 upper rollers 121 higher than workpiece support 14 planes, now push door leaf, door leaf moves on roller 121 always, until its top and a side are close to length standard 26, tight width benchmark 311, and now roller lift cylinder 13 actions, put down roller frame 12, door leaf is dropped in workpiece support 14; Clamping cylinder 314 work of door leaf clamping device 31, order about top board 315 and press down, and door leaf is fixed in door leaf clamping device 31.In order to prevent door leaf from being pressed by door leaf clamping device 31, there is impression, can top board 315 and below fix a flexure strip, such as sheet rubber or felt piece etc. on supporting plate.
cutter engraving: door leaf enters two-sided engraving parts 2 under the conveying of horizontal feed device 3, now X-axis drive motors 34 work, drive X-axis ball screw assembly, 33, drive ball-screw nut 331 motions, ball-screw nut 331 is together fixed on door leaf clamping device 31 with X-axis guide rail slide block 313, thereby drive X-axis guide rail slide block 313 to move to discharging area along X-axis guide rail 32 traction door leafs, Y-axis drive motors 251 and 2114 work of Z axis drive motors simultaneously, make cutter 2123 arrive suitable position at YZ planar movement, wherein, Y-axis drive motors 251 is controlled upper and lower cutter module (21 by upper and lower synchronizing wheel simultaneously, 22) motion of cutter Y-axis feeding module 25 in Y direction, be that Y direction is for being synchronized with the movement, and upper and lower cutter module (21, 22) two Z axis drive motors 2114 of the vertical feeding module 211 of cutter work alone.
Y-axis drive motors 251 is by first order transmission 252 deceleration transmission, the deceleration end of slowing down by the first order is again divided and is drawn in Y-axis ball screw assembly, 258 under ball screw assembly, 257 and Y-axis simultaneously, form double reduction, rotate successively again Y-axis ball screw assembly, (257,258) ball-screw, drive cutter module (21,22) along Y-axis guide rail 255, move left and right, because its upper and lower two parts gearratio is identical, guaranteed to be connected to Y-axis ball screw assembly, (257,258) cutter module up and down (21,22) being synchronized with the movement in Y direction.
The vertical feeding module 211 of cutter of Z-direction, take top cutter module 21 as example, by Z axis drive motors 2114, drive the ball-screw of Z axis ball screw assembly, 2115 to rotate, and then the ball-screw nut of controlling on it moves, ball-screw nut and Z axis guide rail slide block 2113 are together fixed on cutter module 21, thereby cutter module 21 is moved up and down along Z axis guide rail 2112.
Cutter rotary module (212,222), take top cutter module 21 as example, rotation by spindle motor 2121, by handle of a knife 2,122 2123 rotations of band cutter and then cutting door leafs, circular dust shield 2124 is housed in cut place, when wood chip is cut to, will be by dust shield 2124 by sucking-off in time.Cutter 2123 parts only limit to the motion in YZ plane, and the length direction that X-axis drive motors 34 is controlled door leaf is X-direction motion, cut, thereby cut out pattern by the feeding drive door leaf motion of horizontal feed device 3 on door leaf.
blanking: when workpiece is after door leaf has been cut, cutter 2123 playback, X-axis drive motors 34 works on, and drives door leaf to move along X-direction, shifts out two-sided engraving parts 2, and X-axis drive motors 34 stalls subsequently, unclamp door leaf clamping device 31 door leaf are decontroled.The roller lift cylinder 13 of workbench 1 both sides moves simultaneously, workbench 1 roller 121 is lifted, thereby hold up door leaf, by outside clamp device, shifts out workpiece, completes the door leaf processing of a flow process.
Claims (7)
1. the two-sided engraving machine of wooden door leaf, comprise workbench (1), two-sided engraving parts (2) and horizontal feed device (3), set the X-direction that door leaf throughput direction is engraving machine, the Y direction that is engraving machine with X-axis same level and the direction vertical with X-axis, vertical direction is the Z-direction of engraving machine, it is characterized in that: described two-sided engraving machine has length standard (26), for determining the position of door leaf in X-direction; Described horizontal feed device (3) has width benchmark (311), for determining the position of door leaf in Y direction; Described horizontal feed device (3) is for carrying door leaf along X-axis; Described two-sided engraving parts (2) comprise upper knife module (21) and lower tool module (22), the cutter head of upper knife module (21) is downward, the cutter head of lower tool module (22) upward, move with lower tool module (22) level of synchronization in Y direction by upper knife module (21).
2. the two-sided engraving machine of a kind of wooden door leaf as claimed in claim 1, it is characterized in that: described workbench (1) comprises frame (11), roller frame (12), roller frame lift cylinder (13), workpiece support (14), roller frame lift cylinder (13), workpiece support (14) are arranged in frame (11), roller frame (12) rear and front end is connected with the piston rod of roller frame lift cylinder (13) respectively, the upper parallel a plurality of rollers (121) that are provided with of roller frame (12); Workpiece support (14) is installed in parallel in frame (11).
3. the two-sided engraving machine of a kind of wooden door leaf as claimed in claim 1, it is characterized in that: described two-sided engraving parts (2) comprise upper beam (23), engraving parts frames (24), cutter Y-axis feeding module (25), upper knife module (21) is installed in upper beam (23), in engraving parts frames (24), lower tool module (22) is installed, each cutter module (21,22) all includes cutter Z axis feeding module (211) and cutter rotary module (212).
4. the two-sided engraving machine of a kind of wooden door leaf as claimed in claim 3, it is characterized in that: described cutter Y-axis feeding module (25) comprises in Y-axis drive motors (251), first order transmission (252), second level upper driving (253), second level underdrive (254), Y-axis guide rail (255), Y-axis guide rail slide block (256), Y-axis ball screw assembly, (258) under ball screw assembly, (257) and Y-axis, the top and the bottom structure of described cutter Y-axis feeding module (25) is identical, and the gearratio of transmissions at different levels is also identical.
5. the two-sided engraving machine of a kind of wooden door leaf as described in claim 3 or 4, is characterized in that: described cutter Z axis feeding module (211) comprises vertical saddle (2111), Z axis guide rail (2112), Z axis guide rail slide block (2113), Z axis drive motors (2114) and Z axis ball screw assembly, (2115); Described cutter rotary module (212) comprises spindle motor (2121), handle of a knife (2122), cutter (2123) and dust shield (2124).
6. the two-sided engraving machine of a kind of wooden door leaf as described in claim 3 or 4, is characterized in that: described length standard module comprises length standard (26), length standard lift cylinder (27) and length standard lifting guide pillar.
7. the two-sided engraving machine of a kind of wooden door leaf as described in claim 1-4 any one, it is characterized in that: described horizontal feed device (4) comprises door leaf clamping device (31), X-axis guide rail (32), X-axis ball screw assembly, (33) and X-axis drive motors (34), described door leaf clamping device (31) is by width benchmark (311), tong frame (312), X-axis guide rail slide block (313), clamping cylinder (314) and top board (315) form, door leaf clamping device (31) is fixedly connected with the ball-screw nut of X-axis ball screw assembly, (33), X-axis guide rail slide block (313) is enclosed within on X-axis guide rail (32), can in X-direction, slide front and back.
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