Summary of the invention
For problems of the prior art, the object of the present invention is to provide the technological scheme of a kind of multi-cylinder opposed piston without oil pressure compression apparatus.
Described a kind of multi-cylinder opposed piston is without oil pressure compression apparatus, comprise drive motor, cylinder and wind scooper, the output shaft that it is characterized in that described drive motor connects one group of coaxial opposed freely reciprocating piston assembly that does in cylinder, piston assembly is connected on the bent axle being connected with drive motor output shaft, between bent axle and drive motor, be provided with crankcase, piston assembly is regular pumping under the driving of bent axle.
Described a kind of multi-cylinder opposed piston, without oil pressure compression apparatus, is characterized in that the both sides of described drive motor are provided with output shaft, one group of coaxial opposed freely reciprocating piston assembly that does in cylinder of the each connection of two output shafts of drive motor.
Described a kind of multi-cylinder opposed piston is without oil pressure compression apparatus, the bent axle that is positioned at drive motor both sides described in it is characterized in that 90 degree that mutually stagger, and the angle that staggers in a period of rotation realizes evenly compression.
Described a kind of multi-cylinder opposed piston is without oil pressure compression apparatus, it is characterized in that described piston assembly comprises connecting rod, double-head piston, wrist pin, two piston cups, two leather cup glands and two guide rings, two of double-head piston arranges respectively a piston cup, piston cup is fixedly connected with double-head piston by leather cup gland, and double-head piston end is also provided with the guide ring for guiding; In double-head piston, install wrist pin is set, wrist pin overcoat has two little bearings with lubricating grease, double-head piston is connected with connecting rod small end with two little bearings with lubricating grease by wrist pin, connnecting rod big end is provided with the large bearing with lubricating grease, connecting rod is connected with the eccentric shaft of bent axle by the large bearing with lubricating grease, and double-head piston matches with two cylinders that are arranged on drive motor axle side by piston cup and guide ring.
Described a kind of multi-cylinder opposed piston is without oil pressure compression apparatus, it is characterized in that described piston cup is made up of self lubricating material, has complete bowl structure, and centre has through hole, can be fixed on double-head piston by leather cup gland; Described guide ring is made up of self lubricating material, and has cut opening.
Described a kind of multi-cylinder opposed piston is without oil pressure compression apparatus, it is characterized in that having locking slot on the eccentric mass of described bent axle, and locking nut is housed.
Described a kind of multi-cylinder opposed piston is without oil pressure compression apparatus, it is characterized in that described cylinder outer installment has cylinder cap, between cylinder and cylinder cap, be provided with valve group, on cylinder and cylinder cap, all offer the groove according to seal ring, between cylinder and valve group, O RunddichtringO is set, valve group seal ring is set between valve group and cylinder cap, and cylinder contacts with the equal direct metal of cylinder cap with valve group, valve group.
Described a kind of multi-cylinder opposed piston, without oil pressure compression apparatus, is characterized in that all arranging on described drive motor output shaft and bent axle the fan blade of heat radiation.
Described a kind of multi-cylinder opposed piston is without oil pressure compression apparatus, it is characterized in that, on the suction port of described cylinder cap, the air filter with noise elimination function is housed, air filter is made up of base, filter core and lid, and base has two cavitys, filter core plug is in large cavity, and in little cavity, mounting strap is led the lid of mouth.
Described a kind of multi-cylinder opposed piston, without oil pressure compression apparatus, is characterized in that described drive motor replaces with belt pulley, uses as belt conveyer.
Multi-cylinder opposed piston of the present invention, without oil pressure compression apparatus, can directly be connected on motor equal power device, or be connected with power plant by belt, pressurized air uniformly in a period of rotation; As preferably, the present invention takes the scheme being directly connected with motor to set forth.This device has two groups or one group of piston assembly, and every group of piston assembly moves reciprocatingly in two opposed cylinders.Piston cup and the guide ring of employing with selflubricating seals and leads, and when work, piston cup, because gas pressure opens, can be close to cylinder, effectively reduces and leaks, and raises the efficiency; The guide ring at double-head piston middle part can only do straight reciprocating motion along cylinder axis by double-head piston, has effectively alleviated the friction of piston cup, improves the working life of piston cup, has improved the sealing effect of double-head piston simultaneously; Fan blade is installed in motor, is electric motor temperature reduction, and built-in fan blade is also equipped with respectively in bent axle outside, and fan blade outside is by wind scooper is housed, and fan blade forms the cooling cylinder of air-flow forced and piston assembly while rotation, improve compression efficiency.There is radiating fin vertically in cylinder outside simultaneously, has increased heat diffusion area and wind-guiding.Adopt two little bearings with lubricating grease to connect connecting rod and wrist pin, adopt a large bearing with lubricating grease to connect crankshaft-and-connecting-rod.On the eccentric mass of bent axle, there is locking slot and locking nut is housed, the bore design coordinating with rotor becomes Spielpassung, in the time that locking nut is not locked, bent axle is contained on rotor and can axially moves freely, double-head piston energy automatic centering when installation, after centering, lock again the locking nut on eccentric mass, bent axle is locked on rotor shaft.The eccentric shaft of two bent axles mutually stagger 90 degree install, allow the stroke of each cylinder stagger for 1/4 cycle, make machine aerogenesis more steady; Between cylinder and valve group, O RunddichtringO is set, valve group seal ring is set between valve group and cylinder cap, cancelled paper washer, make directly contacting metal of metal, improved reliability and thermal conductivity.Reduced the noise of machine with the air filter of noise elimination function.This compression set is compared with compressor of the same type, simple in structure, reliable, and cost leaks and reduces, and stability improves, and aerogenesis is steady, and service life of a machine and working efficiency are high, and can export without oily pressurized gas.
Brief description of the drawings
Fig. 1 is section of structure of the present invention;
Fig. 2 is the structural representation of piston assembly of the present invention;
Fig. 3 is the sectional drawing of Fig. 2;
Fig. 4 is the schematic diagram of leather cup gland of the present invention;
Fig. 5 is the schematic diagram of piston cup of the present invention;
Fig. 6 is the schematic diagram of guide ring of the present invention;
Fig. 7 is the structural representation of bent axle of the present invention;
Fig. 8 is the scheme of installation of bent axle of the present invention;
Fig. 9 is the schematic diagram of agent structure of the present invention;
Figure 10 is that the present invention arranges two groups of coaxial opposed piston assembly schematic diagram;
Figure 11 is that the present invention arranges one group of coaxial opposed piston assembly schematic diagram;
Figure 12 is the schematic diagram of cylinder of the present invention;
Figure 13 is the sectional drawing of air filter of the present invention;
Figure 14 is the schematic diagram of air filter of the present invention;
Figure 15 is the schematic diagram of cylinder of the present invention, valve group and cylinder cap;
In figure: 1-drive motor, 2-rotor, 3-the first fan blade, 4-the first crankcase, 5-the first bent axle, 6-the first cylinder, 7-the first leather cup gland, 8-the first double-head piston, 9-first piston leather cup, 10-the first guide ring, 11-first connecting rod, 12-the second fan blade, 13-the first wind scooper, 14-first piston pin, 15-the second guide ring, 16-the second piston cup, 17-the second leather cup gland, 18-the second cylinder, 19-the 3rd cylinder, 20-the 3rd leather cup gland, 21-the 3rd piston cup, 22-the 3rd guide ring, 23-the second double-head piston, 24-the second wrist pin, 25-second connecting rod, 26-the second bent axle, 27-the 3rd fan blade, 28-the second wind scooper, 29-the 4th guide ring, 30-the 4th piston cup, 31-the 4th leather cup gland, 32-four-cylinder, 33-the second crankcase, 34-air filter, 34a-base, 34b-lid, 34c-sponge filter core, 35-O RunddichtringO, 36-valve group, 37-valve group seal ring, 38-cylinder cap, 100-piston assembly, the little bearing of 102-first with lubricating grease, the little bearing of 103-second with lubricating grease, the large bearing of 104-with lubricating grease.
Embodiment
Multi-cylinder opposed piston is without oil pressure compression apparatus, comprise drive motor, cylinder and wind scooper, the output shaft of drive motor connects one group of coaxial opposed freely reciprocating piston assembly that does in cylinder, piston assembly is connected on the bent axle being connected with drive motor output shaft, between bent axle and drive motor, be provided with crankcase, piston assembly is regular pumping under the driving of bent axle.
Can be provided with output shaft in the both sides of drive motor, one group of coaxial opposed freely reciprocating piston assembly that does in cylinder of the each connection of two output shafts of drive motor, the bent axle that is now positioned at drive motor both sides 90 degree that need to mutually stagger, the angle that staggers in a period of rotation realizes evenly compression.
Above-mentioned multi-cylinder opposed piston can directly be connected on other power plant except motor without oil pressure compression apparatus, as being connected with power plant by belt, can be in a period of rotation pressurized air uniformly.
Above-mentioned piston assembly comprises connecting rod, double-head piston, wrist pin, two piston cups, two leather cup glands and two guide rings, two of double-head piston arranges respectively a piston cup, piston cup is fixedly connected with double-head piston by leather cup gland, and double-head piston end is also provided with the guide ring for guiding; In double-head piston, install wrist pin is set, wrist pin overcoat has two little bearings with lubricating grease, double-head piston is connected with connecting rod small end with two little bearings with lubricating grease by wrist pin, connnecting rod big end is provided with the large bearing with lubricating grease, connecting rod is connected with the eccentric shaft of bent axle by the large bearing with lubricating grease, and double-head piston matches with two cylinders that are arranged on drive motor axle side by piston cup and guide ring.Wherein, piston cup is made up of self lubricating material, has complete bowl structure, and centre has through hole, can be fixed on double-head piston by leather cup gland; Guide ring is made up of self lubricating material, and has cut opening.
On the eccentric mass of above-mentioned bent axle, have locking slot, and locking nut is housed; Cylinder outer installment has cylinder cap, between cylinder and cylinder cap, be provided with valve group, on cylinder and cylinder cap, all offer the groove according to seal ring, between cylinder and valve group, O RunddichtringO is set, valve group seal ring is set between valve group and cylinder cap, and cylinder contacts with the equal direct metal of cylinder cap with valve group, valve group.Air filter with noise elimination function is housed on the suction port of cylinder cap, and air filter is made up of base, filter core and lid, and base has two cavitys, and filter core plug is in large cavity, and in little cavity, mounting strap is led the lid of mouth.The fan blade of heat radiation is all set on drive motor output shaft and bent axle.
Connect two groups of coaxial opposed reciprocating piston assemblys of freedom that do as example in cylinder taking the output shaft of drive motor below, in conjunction with Figure of description, the present invention is described in detail:
As Fig. 1, drive motor 1 shell two and the first crankcase 4 and the second crankcase 33 are fixing, on the first crankcase 4, there are two coaxial opposed cylinders (the first cylinder 6 and the second cylinder 18), on the second crankcase 33, have two coaxial opposed cylinders (the 3rd cylinder 19 and four-cylinder 32).Cylinder inside, through cure process, has good degree of finish and hardness, and with axial radiating fin, can allow air-flow flow vertically.In these two groups coaxial opposed cylinders, be respectively arranged with a set of piston assembly 100.
As shown in Figure 7,8, rotor two is equipped with respectively the first bent axle 5 and second rotary middle point of bent axle 26, the first bent axles 5 and the central point line of eccentric shaft and is oriented to X
5, the central point line of the rotary middle point of the second bent axle 26 and eccentric shaft is oriented to X
26, X in installing
5with X
26angle staggered 90 degree, opening together with radially having cut respectively on the eccentric mass of the first bent axle 5 and the second bent axle 26, cut the rotating center hole coordinating with rotor 2 on the first bent axle 5 and the second bent axle 26, the eccentric mass of the first bent axle 5 and the second bent axle 26 is provided with locking nut along opening Vertical direction, in the time that locking nut is not locked, the rotating center hole of the first bent axle 5 and the second bent axle 26 is Spielpassung with coordinating of rotor 2 axles, after setting up, can axially move freely along rotor 2; In the time that locking nut is locked, two-part that eccentric mass is cut open are tension mutually, thereby dwindles the diameter in rotating center hole, and center hole and coordinating of rotor shaft are become to interference fit, and the first bent axle 5 and the second bent axle 26 have firmly been arranged on rotor 2 two.The first fan blade 3 and the 4th fan blade (in figure, not marking) are housed on rotor 2, and in the time that rotor 2 rotates, the first fan blade 3, the 4th fan blade, the first bent axle 5 and the second bent axle 26 all synchronously rotate with rotor 2.
The piston assembly structure of rotor both sides is identical, only tells about in detail the piston assembly on rotor right side at this.As shown in Fig. 2-6, piston assembly 100 is by the first leather cup gland 7, the second leather cup gland 17, the first double-head piston 8, first piston leather cup 9, the second piston cup 16, the first guide ring 10, the second guide ring 15, first connecting rod 11 and first piston pin 14 form, first double-head piston 8 two, top are provided with first piston leather cup 9 and the second piston cup 16, first piston leather cup 9 and the second piston cup 16 are made up of self lubricating material, have complete bowl structure, there is perforate centre, first piston leather cup 9 is fixedly connected with the first double-head piston 8 with the second leather cup gland 17 by the first leather cup gland 7 with the second piston cup 16, pass through screw locking, well sealing gas of energy in the time of work, the first double-head piston 8 ends are provided with the first guide ring 10, the second guide ring 15, the first guide ring 10, the second guide ring 15 are made up of self lubricating material, cut notch to facilitate installation, the first guide ring 10, the second guide ring 15 can be enclosed within on the first double-head piston 8, and constraint the first double-head piston 8 can only carry out upper and lower to-and-fro motion in cylinder, first piston pin 14 is riveted on the first double-head piston 8, the microcephaly of first connecting rod 11 by 2 the rolling bearing with lubricating grease (the little bearing 103 of the first little bearing 102 and second with lubricating grease with lubricating grease) and first piston pin 14 rivet, between first connecting rod 11 and first piston pin 14, be movable, can circumferentially do relative swing along first piston pin 14, but can not move axially along first piston pin 14, on first connecting rod 11 major parts, riveted joint has the large bearing 104 with lubricating grease.
As shown in Figure 9, rotor 2, the first fan blade 3, the 4th fan blade, the first bent axle 5, the second bent axle 26 are arranged on the first crankcase 4 and the second crankcase 33 and can be freely rotated by bearing, be positioned at two groups of piston assemblys of the rotor left and right sides, be placed on respectively in two groups of coaxial opposed cylinders (the first cylinder 6 and the second cylinder 18, the 3rd cylinder 19 and four-cylinder 32), cylinder is fixed on the first crankcase 4 and the second crankcase 33, and piston assembly can do along the vertical direction free to-and-fro motion in cylinder.By the large bearing with lubricating grease on connecting rod, two cover piston assemblys are arranged on respectively on the first bent axle 5, the second bent axle 26, the first bent axle 5, the second bent axle 26 can directly be realized circumferential relative movement with connnecting rod big end by the large bearing with lubricating grease, piston assembly can, under the driving of the first bent axle 5 of bias, the second bent axle 26, be realized regular pumping.
The first bent axle 5, the second fan blade 12 is housed on the second bent axle 26 successively, the 3rd fan blade 27, the first wind scooper 13 and the second wind scooper 28, the first wind scooper 13 and the second wind scooper 28 are fixed, the second fan blade 12, the 3rd fan blade 27 can synchronously rotate with rotor shaft, the second fan blade 12, the 3rd fan blade 27 forms cooling air while rotation, the first wind scooper 13 and the second wind scooper 28 are by wind lead two groups of piston assemblys and the first cylinder 6, the second cylinder 18, on the 3rd cylinder 19 and four-cylinder 32, the first cylinder 6, the second cylinder 18, axial cooling fin on the 3rd cylinder 19 and four-cylinder 32 can be by further wind pilot valve group, cooling valve group 36, valve group is fixedly mounted on cylinder.
As shown in Figure 11,15, valve group 36 and cylinder cap 38 are fixedly equipped with in cylinder top, between cylinder and valve group, O RunddichtringO 35 are set, and valve group seal ring 37 is set between valve group and cylinder cap, have improved reliability; Simultaneously because cylinder, valve group 36 and cylinder cap 38 can contact by direct metal, overall thermal conductivity improves, heat in cylinder cap 38 and valve group 36 can be transmitted on cylinder (the first cylinder 6, the second cylinder 18, the 3rd cylinder 19 and four-cylinder 32) and crankcase (the first crankcase 4 and the second crankcase 33) fast, by cold wind, heat is taken away, reduced the operating temperature of machine.
As shown in Figure 10-11, the air filter 34 with noise elimination function is housed on the suction port of cylinder cap 38 of the present invention, can effectively reduce the noise of machine.As shown in Figure 13-14, air filter 34 is by base 34a, and filter core 34c and lid 34b form, and base 34a has 2 cavitys, and large cavity is plugged with sponge filter core 34c, and little cavity packs band into and leads the lid 34b of mouth; The noise that machine produces, by entering little cavity after large cavity refraction, then discharges from leading mouth of lid 34b again; Noise can significantly reduce.
As shown in Figure 1, because rotor left side structure is identical with right side structure, therefore parts (the 3rd cylinder 19 in left side, the 3rd leather cup gland 20, the three piston cup 21, the three guide rings 22, the second piston 23, the second wrist pins 24, second connecting rod 25, the second bent axle 26, the three fan blade 27, the second wind scoopers 28, the 4th guide ring 29, the four piston skin 30, the four leather cup glands 31, four-cylinder 32, the second crankcases 33) and annexation be not described in detail at this.
In the time that rotor moves, bent axle drives two cover piston assemblys to pump respectively by connecting rod, guide ring plays effect of contraction, the relative movement of bent axle and connecting rod is by completing containing fat bearing (with the large bearing of lubricating grease), rolling pendulum motion between connecting rod and wrist pin is by completing containing fat bearing (with the little bearing of lubricating grease), reciprocating friction motion between piston assembly and cylinder is lubricated by piston cup and the guide ring of selflubricating, two double-head pistons do the to-and-fro motion that does not need lubricant oil in cylinder, have realized and have compressed required air-breathing and exhaust process.Piston cup opens in compression process, by gas compression and discharge cylinder; In breathing process, piston cup is regained, and reduces the friction of itself and cylinder wall surface.Due to the line of centres X of two the first bent axles 5, the second bent axle 26
5with X
26angle 90 degree that stagger, in rotary course, the cycle of each piston arrives top dead center also will stagger for 1/4 cycle like this, thus the compression process in 4 compression chambers is 1/4 cycle of mutually staggering; Taking Fig. 1 as example, in 1/4 cycle of beginning, A chamber completes compression; In 1/4 to 1/2 cycle, C chamber completes compression; In 1/2 to 3/4 cycle, B chamber completes compression; 3/4 to end cycle, and D chamber completes compression.The benefit of even compression is like this to have avoided the moment of torsion of drive motor to concentrate, and makes drive motor moment of torsion in the whole operation cycle even, and efficiency improves; Make pressurized gas physical efficiency produce uniformly and discharge simultaneously, reduced the intensity that valve group and other pressure-containing member are hit, thereby improved service life of a machine of the present invention.The air-flow that fan blade rotates to form is by 4 cylinders of wind scooper guiding and piston assembly, then by cylinder axial cooling fin pilot valve group and cylinder cap bottom, forces cooling cylinder, piston assembly, valve group and cylinder cap, reduced machine operating temperature, improved compression efficiency.And the air-flow that fan blade rotates to form in inside quick cooling stator and rotor, heat is taken out of, reduced the temperature rise of drive motor, improved the life-span of drive motor.
The present invention is compared with compressor of the same type, and mentality of designing fashion, has changed traditional oil lubrication that has and compressed lubricating system; Novel structure, the double-head piston of tape guide ring and piston cup, the bent axle that dislocation 90 degree are settled, 2 groups of opposed cylinders, can output pure pressurized air uniformly; Its reliable in structure, compactness, cost is low, and efficiency is high, leaks lowly, and the life-span is high, good stability.