CN104139107A - Toothed rail punching shaping device and toothed rail punching shaping technology - Google Patents
Toothed rail punching shaping device and toothed rail punching shaping technology Download PDFInfo
- Publication number
- CN104139107A CN104139107A CN201410331225.5A CN201410331225A CN104139107A CN 104139107 A CN104139107 A CN 104139107A CN 201410331225 A CN201410331225 A CN 201410331225A CN 104139107 A CN104139107 A CN 104139107A
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- Prior art keywords
- punching
- rack rails
- cope match
- plate pattern
- shaping
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Links
- 238000004080 punching Methods 0.000 title claims abstract description 91
- 238000007493 shaping process Methods 0.000 title claims abstract description 28
- 238000005516 engineering process Methods 0.000 title abstract description 6
- 238000000034 method Methods 0.000 claims abstract description 20
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 30
- 238000004513 sizing Methods 0.000 claims description 28
- 229910052757 nitrogen Inorganic materials 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000009966 trimming Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005520 cutting process Methods 0.000 description 11
- 238000005242 forging Methods 0.000 description 4
- 239000003245 coal Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
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- Punching Or Piercing (AREA)
Abstract
The invention relates to a toothed rail punching shaping device and a toothed rail punching shaping technology. The toothed rail punching shaping device comprises a shaping component, a punching component and an ejection component, wherein the punching component is fastened on an upper die plate of the shaping component; the ejection component is accommodated in a lower die plate and a lower die of the shaping component. The whole device is compact in structure and convenient to use, toothed rails can be prevented from being deformed during the punching process, and the overall quality of the toothed rails is guaranteed. The invention further provides a toothed rail punching shaping technology. Traditional trimming punching process and thermal recalibration process are designed to be a trimming process and a punching shaping process, the shaping of the toothed rails is completed during punching, and the purpose of reducing the deformation of the toothed rails is realized through dispersed trimming and punching force, so that the technological process design is simple, the operation is convenient, the technology is convenient for mechanical automated production, the production cost is greatly reduced, and the labor intensity of the operators is alleviated.
Description
Technical field
The invention belongs to forging field, relate to a kind of rack rails punching sizing device and rack rails punching sizing technique.
Background technology
Rack rails, is again pin rail, is widely used in the industries such as coal machine, in use, a plurality of rack rails form one group of track after being connected on rack rails seat by bearing pin, one group or organize more track on the ground after, coal machine relies on the tooth portion of driving wheel and the engagement of the engaging tooth of rack rails to transmit motion walking.Rack rails production operation complicated condition is severe, can bear larger and inhomogeneous shock loading at work, and because machined is no longer carried out at other position except pin shaft hole, so at work the intensity of rack rails, dimensional accuracy and shape are had to higher requirement.
The technique of current domestic forging rack rails is: on die hammer or forging press, by card pressure, blocking and finish-forging, forge moulding, edge-cutting and hole-punching on press or hydraulic press, then by thermal recalibration operation, proofread and correct the distortion producing in edge-cutting and hole-punching process, residual overlap and burr that edge-cutting and hole-punching produces are repaired by follow-up polishing.
The weak point of this processing technology is: (1) rack rails is subject to the double action of trimming power and punching power in edge-cutting and hole-punching, because stressed excessive and unbalance stress causes each engaging tooth distortion, this distortion is along with the wearing and tearing meeting of mould is more and more serious, even by subsequent thermal, proofread and correct also and cannot repair, affect rack rails engagement capability, when serious, cause rack rails broken teeth in use procedure; (2) because edge-cutting and hole-punching composite die is without guiding, make to have dislocation between rack rails and punching pin, cause after edge-cutting and hole-punching hole dimension and shape in each to guarantee, and residual overlap and burr are larger, not only needing to spend the plenty of time goes polishing finishing, when serious, punching pin can injure engaging tooth body, causes whole rack rails to be scrapped; (3) because rack rails is that unfettered state and this operation are while edge-cutting and hole-punchings in edge-cutting and hole-punching mould, stressedly compared with conference, cause rack rails to occur flexural deformation, wearing and tearing along with mould, rack rails integral planar degree will be worse and worse, even by subsequent thermal, proofreaied and correct also and cannot be repaired, while causing installing or using, coal machine vibration is large.
Summary of the invention
The object of the present invention is to provide a kind of rack rails punching sizing device and rack rails punching sizing technique.By accurate guiding, to rack rails, apply pretightning force, thereby prevent that engaging tooth is out of shape in punch process; By mould, accurately locate rack rails, and give punching pin shaping-orientation, and making after punching that endoporus dimensional accuracy is better and shape is regular, residual overlap and burr are less, and adopt punching mode from top to bottom, making can not affect the engagement capability of rack rails because of the punching burr that punching pin wearing and tearing occur; By traditional edge-cutting and hole-punching operation and thermal recalibration operation are designed to trimming operation and punching sizing operation, disperse trimming power and punching power, reduce rack rails deflection, and adopt die reshaping further to repair the distortion of rack rails, guarantee rack rails integral planar degree.
In order to realize foregoing invention object, the present invention by the following technical solutions:
A rack rails punching sizing device, comprising: shaping assembly, punching assembly, ejection assembly; Wherein, punching assembly is fastened on the cope match-plate pattern of shaping assembly, and ejection assembly is placed in the lower bolster and counterdie of shaping assembly.
Described shaping assembly, comprise: lower bolster, counterdie, guide pillar, positioning key, pressing plate, cope match-plate pattern, patrix, centre are held and hit piece, left and right is held and hit piece, backstay, lower bolster is connected with the table top on equipment, counterdie is fixed on lower bolster by lower positioning key and pressing plate, guide pillar is arranged on counterdie, cope match-plate pattern is connected with the slide block on equipment, patrix is connected to above cope match-plate pattern by upper guide post and upper guide post seat, left and right is held and is hit piece and centre and hold and hit piece and be fastened on cope match-plate pattern, and backstay is arranged between lower bolster and cope match-plate pattern.
Described punching assembly, comprising: punching pin, fastening base, punch fixing plate, nitrogen spring, upper guide post, upper guide post seat, voussoir; Punching pin is fastened on fastening base, and fastening base is fixed on cope match-plate pattern by punch fixing plate, and nitrogen spring is fastened on cope match-plate pattern, and upper guide post is arranged on cope match-plate pattern after being connected with upper guide post seat, and voussoir is placed in counterdie.
Described ejection assembly, comprising: backing-out punch and batten, and backing-out punch is placed in counterdie, and batten is placed in lower bolster.
The present invention also provides a kind of rack rails punching sizing technique, and traditional edge-cutting and hole-punching operation and thermal recalibration operation are designed to trimming operation and punching sizing operation, comprising:
(I) pretension, the rack rails that cuts overlap is placed in the counterdie 2 of rack rails punching sizing device, slide block drives cope match-plate pattern to fall, patrix under the guiding of guide pillar be placed on counterdie in rack rails contact, nitrogen spring starts to apply pretightning force to rack rails by patrix subsequently;
(II) punching material, along with slide block continuous slide, cope match-plate pattern drives punch fixing plate, fastening base and punching pin under the guiding of upper guide post, to wash out rack rails endoporus gross weight, and gross weight falls on voussoir to skid off.
(III) shaping, slide block continues, and cope match-plate pattern drives left and right to hold to hit piece and centre to hold to hit piece and contacts patrix, and equipment strength is conducted to rack rails by patrix, and patrix is pressed on counterdie the most at last, and pressurize, after 3 ~ 5 seconds, completes rack rails shaping.
(IV) discharging, slide block drives cope match-plate pattern to rise, and nitrogen spring release pressure is pushed down patrix and is started discharging, rack rails is departed from from punching pin, and along with cope match-plate pattern continues to raise, nitrogen spring pressure discharges completely, patrix, under upper guide post and upper guide post seat pull, leaves counterdie.
(V) ejects, and the batten in lower bolster raises under the effect of equipment ejecting mechanism subsequently, by backing-out punch, by rack rails jack-up, taken away backing-out punch after rack rails and falls after rise, completes punching sizing operation.
Owing to adopting above-described technical scheme, the present invention can reach following beneficial effect:
(1) the present invention, owing to having designed pre-tightening mechanism in device, makes upper die and lower die before punching, push down rack rails, the deflection of the engaging tooth that has greatly reduced rack rails in punch process.
(2) the present invention, owing to having designed guiding mechanism in device, makes punching pin accurately locate rack rails, makes after punching in rack rails that hole dimension is accurate and shape is regular, and greatly reduces residual overlap and burr that punch process produces.
(3) the present invention, because technological design is punching from top to bottom, makes the residual overlap and the burr that after punching, produce can not affect the engaging tooth of rack rails.
(4) the present invention, owing to having designed reshaping device in device, has effectively repaired the rack rails flexural deformation that trimming process causes, and has guaranteed the integral planar degree of rack rails.
(5) the present invention is designed to trimming operation and punching sizing operation by traditional edge-cutting and hole-punching operation and thermal recalibration operation novelty, in punching, complete the shaping of rack rails, realized by disperseing trimming, punching power to reduce the object of rack rails distortion, apparatus structure is novel, technological design is simple, easy to operate, be convenient to mechanical automation and produce, greatly reduce production cost.
Accompanying drawing explanation
Fig. 1 is rack rails structural representation in prior art;
Fig. 2 is the structural profile schematic diagram of a kind of rack rails punching sizing of the present invention device;
Fig. 3 is the left TV structure generalized section of a kind of rack rails punching sizing of the present invention device;
Fig. 4 is the schematic block diagram of rack rails punching sizing technique of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention will be further described, as shown in Fig. 2 ~ 3: a kind of rack rails punching sizing device, comprising: shaping assembly, punching assembly, ejection assembly.
Described shaping assembly, comprise: lower bolster 1, counterdie 2, guide pillar 3, positioning key 4, pressing plate 8, cope match-plate pattern 9, patrix 10, centre is held and is hit piece 11, left and right is held and is hit piece 15, backstay 17, lower bolster 1 is connected with the table top C on equipment with key by tommyhead bolt, counterdie 2 is fixed on lower bolster 1 by lower positioning key 4 and pressing plate 8, guide pillar 3 is arranged on counterdie 2 by interference fit, cope match-plate pattern 9 is connected with the slide block D on equipment with key by tommyhead bolt, patrix 10 is connected to above cope match-plate pattern 9 by upper guide post 18 and upper guide post seat 19, left and right hold hit piece 15 and centre hold hit piece 11 by screw fastening on cope match-plate pattern 9, backstay 17 is placed in the locating hole of lower bolster 1 for supporting cope match-plate pattern 9, be convenient to this device to be arranged on equipment, after installing, backstay 17 need to remove.
Described punching assembly, comprise: punching pin 13, fastening base 12, punch fixing plate 14, nitrogen spring 16, upper guide post 18, upper guide post seat 19, voussoir 7, punching pin 13 by screw fastening on fastening base 12, fastening base 12 is fixed on cope match-plate pattern 9 by punch fixing plate 14, nitrogen spring 16 by screw fastening on cope match-plate pattern 9, be used for providing pretightning force and stripping force, voussoir 7 is placed in counterdie 2, for the gross weight that makes to wash out, skids off.
Described ejection assembly, comprising: backing-out punch 5 and batten 6, and backing-out punch 5 is placed in counterdie 2, and batten 6 is placed in lower bolster 1.
As shown in Figure 4, the invention also discloses a kind of rack rails punching sizing technique, comprise five steps, particular content is as follows:
(I) pretension, the rack rails that cuts overlap is placed in the counterdie 2 of rack rails punching sizing device, slide block D drives cope match-plate pattern 9 to fall, patrix 10 under the guiding of guide pillar 3 be placed on counterdie 2 in rack rails contact, nitrogen spring 16 starts to apply pretightning force to rack rails by patrix 10 subsequently, prevents that distortion from appearring in rack rails in punch process.
(II) punching material, along with slide block D continuous slide, cope match-plate pattern 9 drives punch fixing plate 14, fastening base 12 and punching pin 13 under the guiding of upper guide post 18, to wash out rack rails endoporus gross weight, and gross weight falls on voussoir 7 to skid off.
(III) shaping, slide block D continues to fall, and cope match-plate pattern 9 drives left and right to hold to hit piece 15 and centre to hold to hit piece 11 and contact patrix 10, and equipment strength is conducted to rack rails by patrix 10, and patrix 10 is pressed on counterdie 2 the most at last, and pressurize, after 3 ~ 5 seconds, completes rack rails shaping.
(IV) discharging, slide block D drives cope match-plate pattern 9 to rise, and nitrogen spring 16 release pressures are pushed down patrix 10 and are started discharging, rack rails is departed from from punching pin 13, and along with cope match-plate pattern 9 continues to raise, nitrogen spring 16 pressure discharge completely, patrix 10, under upper guide post 18 and upper guide post seat 19 pull, leaves counterdie 2.
(V) ejects, and the batten 6 in lower bolster 1 raises under the effect of equipment ejecting mechanism subsequently, by backing-out punch 5, by rack rails jack-up, taken away backing-out punch 5 after rack rails and falls after rise, completes punching sizing operation.
Claims (5)
1. a rack rails punching sizing device, comprising: shaping assembly, punching assembly, ejection assembly; It is characterized in that: punching assembly is fastened on the cope match-plate pattern (9) of shaping assembly, and ejection assembly is placed in the lower bolster (1) and counterdie (2) of shaping assembly.
2. a kind of rack rails punching sizing device according to claim 1, it is characterized in that: shaping assembly comprises: lower bolster (1), counterdie (2), guide pillar (3), positioning key (4), pressing plate (8), cope match-plate pattern (9), patrix (10), centre is held and is hit piece (11), left and right is held and is hit piece (15), backstay (17), lower bolster (1) is connected with the table top (C) on equipment, counterdie (2) is fixed on lower bolster (1) by lower positioning key (4) and pressing plate (8), guide pillar (3) is arranged on counterdie (2), cope match-plate pattern (9) is connected with the slide block (D) on equipment, patrix (10) is connected to cope match-plate pattern (9) above by upper guide post (18) and upper guide post seat (19), left and right is held and is hit piece (15) and centre and hold and hit piece (11) and be fastened on cope match-plate pattern (9), backstay (17) is arranged between lower bolster (1) and cope match-plate pattern (9).
3. a kind of rack rails punching sizing device according to claim 1, is characterized in that: punching assembly comprises: punching pin (13), fastening base (12), punch fixing plate (14), nitrogen spring (16), upper guide post (18), upper guide post seat (19), voussoir (7); Punching pin (13) is fastened on fastening base (12), fastening base (12) is fixed on cope match-plate pattern (9) by punch fixing plate (14), nitrogen spring (16) is fastened on cope match-plate pattern (9), upper guide post (18) is arranged on cope match-plate pattern (9) after being connected with upper guide post seat (19) upper, and voussoir (7) is placed in counterdie (2).
4. a kind of rack rails punching sizing device according to claim 1, is characterized in that: ejection assembly comprises: backing-out punch (5) and batten (6); Backing-out punch (5) is placed in counterdie (2), and batten (6) is placed in lower bolster (1).
5. a kind of rack rails punching sizing device according to claim 1, is characterized in that: rack rails punching sizing technique is as follows:
(I) pretension, the rack rails that cuts overlap is placed in the counterdie (2) of rack rails punching sizing device, slide block (D) drives cope match-plate pattern (9) to fall, patrix (10) under the guiding of guide pillar (3) be placed on counterdie (2) in rack rails contact, nitrogen spring (16) starts to apply pretightning force to rack rails by patrix (10) subsequently;
(II) punching material, along with slide block (D) continuous slide, cope match-plate pattern (9) drives punch fixing plate (14), fastening base (12) and punching pin (13) under the guiding of upper guide post (18), to wash out rack rails endoporus gross weight, and gross weight falls on voussoir (7) to skid off;
(III) shaping, slide block (D) continues to fall, cope match-plate pattern (9) drives left and right to hold to hit piece (15) and centre to hold to hit piece (11) and contacts patrix (10), and equipment strength is conducted to rack rails by patrix (10), patrix (10) is pressed on counterdie (2) the most at last, after pressurize 3 ~ 5 seconds, complete rack rails shaping;
(IV) discharging, slide block (D) drives cope match-plate pattern (9) to rise, nitrogen spring (16) release pressure is pushed down patrix (10) and is started discharging, rack rails is departed from from punching pin (13), along with cope match-plate pattern (9) continues to raise, nitrogen spring (16) pressure discharges completely, and patrix (10), under upper guide post (18) and upper guide post seat (19) pull, leaves counterdie (2);
(V) ejects, and the batten (6) in lower bolster (1) raises under the effect of equipment ejecting mechanism subsequently, by backing-out punch (5) by rack rails jack-up, take rack rails away after backing-out punch (5) fall after rise, complete punching sizing operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410331225.5A CN104139107B (en) | 2014-07-14 | 2014-07-14 | A kind of rack rails punching sizing device and rack rails punching sizing technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410331225.5A CN104139107B (en) | 2014-07-14 | 2014-07-14 | A kind of rack rails punching sizing device and rack rails punching sizing technique |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104139107A true CN104139107A (en) | 2014-11-12 |
| CN104139107B CN104139107B (en) | 2016-03-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410331225.5A Expired - Fee Related CN104139107B (en) | 2014-07-14 | 2014-07-14 | A kind of rack rails punching sizing device and rack rails punching sizing technique |
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| CN (1) | CN104139107B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104889309A (en) * | 2015-06-23 | 2015-09-09 | 第一拖拉机股份有限公司 | Large driving wheel trimming, punching and shaping device and trimming, punching and shaping process thereof |
| CN105396952A (en) * | 2015-12-15 | 2016-03-16 | 常州工利精机科技有限公司 | Tooth profile machining die and process |
| CN107931413A (en) * | 2017-12-21 | 2018-04-20 | 江苏太平洋精锻科技股份有限公司 | The hot finish forge punching die of Car Change-speed Gear Box Binding Gear |
| CN113305209A (en) * | 2021-05-21 | 2021-08-27 | 东风锻造有限公司 | A die-cut compound die that is used for two die structures of biconvex mould of automobile production processing |
| CN117505743A (en) * | 2024-01-04 | 2024-02-06 | 江苏纳瑞医疗科技有限公司 | Processing cutting device of titanium nail for anastomat |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104889309A (en) * | 2015-06-23 | 2015-09-09 | 第一拖拉机股份有限公司 | Large driving wheel trimming, punching and shaping device and trimming, punching and shaping process thereof |
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| CN113305209A (en) * | 2021-05-21 | 2021-08-27 | 东风锻造有限公司 | A die-cut compound die that is used for two die structures of biconvex mould of automobile production processing |
| CN117505743A (en) * | 2024-01-04 | 2024-02-06 | 江苏纳瑞医疗科技有限公司 | Processing cutting device of titanium nail for anastomat |
| CN117505743B (en) * | 2024-01-04 | 2024-03-19 | 江苏纳瑞医疗科技有限公司 | Processing cutting device of titanium nail for anastomat |
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| Publication number | Publication date |
|---|---|
| CN104139107B (en) | 2016-03-02 |
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