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CN104052233A - Linear Motors and Motor Platforms - Google Patents

Linear Motors and Motor Platforms Download PDF

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Publication number
CN104052233A
CN104052233A CN201410187117.5A CN201410187117A CN104052233A CN 104052233 A CN104052233 A CN 104052233A CN 201410187117 A CN201410187117 A CN 201410187117A CN 104052233 A CN104052233 A CN 104052233A
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mover
magnet
coil
machine assembly
motor
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CN104052233B (en
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肖俊东
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Zhidian Zhikong Guangdong Technology Co ltd
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Abstract

The invention discloses a linear motor and a motor platform. The magnet array of the linear motor is arranged on the stator, and the coil is arranged on the rotor. The polarities of the plurality of magnets in the magnet array are the same in the X direction and alternate in the Y direction. The magnet array exerts substantially no force on the coils when the mover moves in the X-direction, and the magnet array exerts a force on the coils in the Y-direction when power is applied to the coils. In the motor stage, the linear motor is used as a Y-direction motor unit. The driving force applied by the Y-direction motor assembly through its mover passes substantially through the center of mass of its driving object. The driving force applied by the X-direction motor assembly through its mover passes through the range of variation of the center of mass of its driving object. Thereby, it is made possible to easily set the driving forces in both directions to pass through or substantially pass through the center of mass of the driving object, thereby reducing the adverse effect of the additional moment.

Description

直线电机及电机平台Linear Motors and Motor Platforms

技术领域technical field

本发明涉及一种直线电机及电机平台。The invention relates to a linear motor and a motor platform.

背景技术Background technique

在用力驱动物体时,驱动力方向能够对准被驱动物的质心是比较好的。When driving an object with force, it is better that the direction of the driving force can be aligned with the center of mass of the driven object.

如图1A所示,当驱动力F正好经过质心C时,物体的运动平稳可靠,驱动力F也不会产生附加的转矩。As shown in Figure 1A, when the driving force F just passes through the center of mass C, the motion of the object is stable and reliable, and the driving force F will not generate additional torque.

反之,如图1B所示,当驱动力F的方向与物体的质心C有比较大的偏差时,驱动力F相对物体质心C会产生一个附加转矩M,影响物体运动的平稳性和可靠性,并且使得物体承受附加的力矩作用。Conversely, as shown in Figure 1B, when the direction of the driving force F deviates greatly from the center of mass C of the object, the driving force F will generate an additional torque M relative to the center of mass C of the object, which will affect the stability and reliability of the object's movement , and make the object bear the additional torque.

在X-Y电机平台的工作过程中也同样会存在这个问题。This problem also exists in the working process of the X-Y motor platform.

在电机平台(例如X-Y-Theta平台)的设计中,期望尽可能把X方向(第一方向)的电机布置在使得X电机驱动力方向与X方向运动质心大致一致的位置,同样要把Y方向的电机布置在使得Y电机驱动力方向与Y方向运动质心一致的位置。但是在实际的X-Y-Theta平台的设计中,由于电机的运动形式,平台的设计安装空间等各方面的限制,使得驱动力与运动质心一致或者尽可能一致的要求难以得到满足。In the design of a motor platform (such as an X-Y-Theta platform), it is desirable to arrange the motor in the X direction (the first direction) as much as possible so that the driving force direction of the X motor is roughly consistent with the center of mass in the X direction. The motor is arranged at a position where the driving force direction of the Y motor is consistent with the center of mass of the Y direction motion. However, in the actual design of the X-Y-Theta platform, due to the limitations of the motor's motion form and the design and installation space of the platform, it is difficult to meet the requirement that the driving force be consistent with the motion center of mass or as consistent as possible.

发明内容Contents of the invention

本发明所要解决的技术问题是使得电机平台中的电机的驱动力与其所驱动的对象的质心一致或者尽可能一致。The technical problem to be solved by the present invention is to make the driving force of the motor in the motor platform consistent or as consistent as possible with the center of mass of the driven object.

根据本发明的一个方面,提供了一种直线电机,包括定子和动子,定子和动子中的一个上设置有线圈,另一个上设置有磁铁阵列。定子和动子被设置为使得动子能够沿第一方向(X方向)和第二方向(Y方向)运动,磁铁阵列的作用表面的法线方向为第三方向(Z方向),第一方向、第二方向以及第三方向彼此垂直,并且线圈和磁铁阵列被设置为使得当动子沿第一方向运动时磁铁阵列基本上不对线圈施加作用力,而当在线圈中通电时,磁铁阵列对线圈产生第二方向上的作用力。According to one aspect of the present invention, a linear motor is provided, including a stator and a mover, one of the stator and the mover is provided with a coil, and the other is provided with a magnet array. The stator and the mover are arranged so that the mover can move along the first direction (X direction) and the second direction (Y direction), the normal direction of the active surface of the magnet array is the third direction (Z direction), the first direction , the second direction and the third direction are perpendicular to each other, and the coil and the magnet array are arranged so that when the mover moves in the first direction, the magnet array basically does not exert a force on the coil, and when the coil is energized, the magnet array exerts a force on the coil. The coil generates a force in the second direction.

优选地,磁铁阵列设置在定子上,线圈设置在动子上,磁铁阵列中的多个磁铁的极性在第一方向上相同,而在第二方向上交替变化。Preferably, the magnet array is arranged on the stator, the coil is arranged on the mover, and the polarities of the plurality of magnets in the magnet array are the same in the first direction and alternately change in the second direction.

优选地,磁铁阵列中的每个磁铁的作用表面为矩形,其较长的一边沿第一方向设置,其较短的一边沿第二方向设置,在第一方向上设置有一组或多组磁铁,在第二方向上设置有多组磁铁,从而形成磁铁阵列。Preferably, the active surface of each magnet in the magnet array is rectangular, its longer side is arranged along the first direction, its shorter side is arranged along the second direction, and one or more groups of magnets are arranged in the first direction , a plurality of groups of magnets are arranged in the second direction, thereby forming a magnet array.

优选地,定子上设置有两组磁铁阵列,两组磁铁阵列设置在定子的线圈两侧,两组磁铁阵列中在第三方向上相面对的磁铁的极性相反。Preferably, two sets of magnet arrays are arranged on the stator, and the two sets of magnet arrays are set on both sides of the coil of the stator, and the polarities of the magnets facing each other in the third direction in the two sets of magnet arrays are opposite.

根据本发明的另一个方面,提供了一种电机平台,包括:第一方向电机组件,驱动其动子在第一方向上运动;以及第二方向电机组件,驱动其动子在第二方向上运动,第一方向与第二方向彼此垂直,第二方向电机组件是根据本发明的直线电机,第二方向电机组件的动子被设置为能够在第一方向电机组件的动子的驱动下在第一方向上运动。According to another aspect of the present invention, a motor platform is provided, including: a first direction motor assembly, which drives its mover to move in a first direction; and a second direction motor assembly, which drives its mover to move in a second direction Movement, the first direction and the second direction are perpendicular to each other, the second direction motor assembly is a linear motor according to the present invention, the mover of the second direction motor assembly is set to be able to move under the drive of the mover of the first direction motor assembly Movement in the first direction.

优选地,第二方向电机组件通过其动子施加的驱动力大致经过其驱动对象的质心,第一方向电机组件通过其动子施加的驱动力经过其驱动对象的质心变化范围。Preferably, the driving force applied by the second direction motor assembly through its mover roughly passes through the center of mass of its driving object, and the driving force applied by the first direction motor assembly through its mover passes through the variation range of the center of mass of its driving object.

优选地,第一方向电机组件包括沿第一方向设置的两个空芯圆柱直线电机,第一方向电机组件的动子设置在两个空芯圆柱直线电机之间。Preferably, the first direction motor assembly includes two hollow cylindrical linear motors arranged along the first direction, and the mover of the first direction motor assembly is arranged between the two hollow cylindrical linear motors.

优选地,一个空芯圆柱直线电机的轴线高度高于第一方向电机组件的动子的驱动对象的质心高度,另一个空芯圆柱直线电机的轴线高度低于驱动对象的质心高度,使得两个空芯圆柱直线电机所产生的驱动力的等效合力的高度与驱动对象的质心高度大致相同。Preferably, the height of the axis of one hollow cylindrical linear motor is higher than the height of the center of mass of the driving object of the mover of the motor assembly in the first direction, and the height of the axis of the other hollow cylindrical linear motor is lower than the height of the center of mass of the driving object, so that the two The height of the equivalent resultant force of the driving force generated by the hollow cylindrical linear motor is approximately the same as the height of the center of mass of the driven object.

优选地,还包括:旋转电机,设置在第二方向电机组件的动子上,旋转电机的具有中空筒状结构,其定子上设置有线圈组件,其转子上设置有磁铁组件。Preferably, it further includes: a rotating motor arranged on the mover of the second direction motor assembly, the rotating motor has a hollow cylindrical structure, its stator is provided with a coil assembly, and its rotor is provided with a magnet assembly.

优选地,还包括:第一方向直线位移传感器,其读头设置在底座上,其刻度尺设置在第一方向电机组件的动子上;第二方向直线位移传感器,其读头设置在第一方向电机组件的动子上,其刻度尺设置在第二方向电机组件的动子上。转角位移传感器,其读头设置在旋转电机的定子上,其刻度尺设置在旋转电机的转子的外圆周上。Preferably, it also includes: a linear displacement sensor in the first direction, whose reading head is arranged on the base, and whose scale is arranged on the mover of the motor assembly in the first direction; a linear displacement sensor in the second direction, whose reading head is arranged on the first On the mover of the direction motor assembly, the scale is set on the mover of the second direction motor assembly. The rotation angle displacement sensor has its reading head arranged on the stator of the rotating electrical machine, and its scale is arranged on the outer circumference of the rotor of the rotating electrical machine.

附图说明Description of drawings

图1A和图1B分别是驱动力方向经过驱动对象质心和不经过驱动对象质心的情况下的示意图。FIG. 1A and FIG. 1B are schematic diagrams of driving force directions passing through the center of mass of the driving object and not passing through the center of mass of the driving object, respectively.

图2示出了Y方向电机组件可以使用的磁铁组件的示例。Figure 2 shows an example of a magnet assembly that can be used with the Y-direction motor assembly.

图3A和3B分别是常规U型空芯直线电机的示意立体图和示意侧视图。3A and 3B are respectively a schematic perspective view and a schematic side view of a conventional U-shaped air-core linear motor.

图4A和4B分别示出了沿图3B中A-A线和B-B线的剖面图。4A and 4B show cross-sectional views along line A-A and line B-B in FIG. 3B, respectively.

图5示出了一种新型U型空芯直线电机的示意图。Fig. 5 shows a schematic diagram of a new U-shaped air-core linear motor.

图6A-6C示意性地示出了根据本发明的U型空芯直线电机的磁铁阵列的磁铁极性的设置。6A-6C schematically illustrate the arrangement of the magnet polarity of the magnet array of the U-shaped air-core linear motor according to the present invention.

图7示意性地示出了根据本发明的电机平台的示例。Fig. 7 schematically shows an example of a motor platform according to the invention.

图8A示意性地示出了旋转电机的剖开斜视图,图8B示出了旋转电机沿径面剖开的剖面图。FIG. 8A schematically shows a cutaway oblique view of the rotating electrical machine, and FIG. 8B shows a cross-sectional view of the rotating electrical machine along a radial plane.

具体实施方式Detailed ways

下面参考附图详细描述根据本发明的优选实施例。Preferred embodiments according to the present invention will be described in detail below with reference to the accompanying drawings.

根据本发明的电机平台包括X方向(第一方向)电机组件和Y方向(第二方向)电机组件,分别驱动其各自的动子在X方向和Y方向上运动。X方向与Y方向彼此垂直。The motor platform according to the present invention includes an X-direction (first direction) motor assembly and a Y-direction (second direction) motor assembly, which respectively drive their movers to move in the X-direction and Y-direction. The X direction and the Y direction are perpendicular to each other.

对于Y方向电机组件而言,优选使通过其动子施加的驱动力大致经过其驱动对象的质心。相对于Y方向电机组件而言,其驱动对象的质心在X方向上一般是不变的,只在Y方向电机组件的驱动下在Y方向上移动。For the Y-direction motor assembly, it is preferable that the driving force applied by its mover roughly passes through the center of mass of its driving object. Compared with the Y-direction motor assembly, the center of mass of the driving object is generally constant in the X direction, and only moves in the Y direction under the drive of the Y-direction motor assembly.

而对于X方向电机组件而言,则不然。因为X方向电机组件需要驱动Y方向电机组件的至少部分在X方向上运动,而Y方向电机组件的至少动子还会在Y方向上运动。这样,X方向电机组件的驱动对象的质心会在Y方向上一定的质心变化范围内移动。However, it is not the case for the X-direction motor assembly. Because the X-direction motor assembly needs to drive at least part of the Y-direction motor assembly to move in the X direction, and at least the mover of the Y-direction motor assembly will also move in the Y direction. In this way, the center of mass of the driving object of the X-direction motor assembly will move within a certain range of change of the center of mass in the Y direction.

这样,需要使X方向电机组件通过其动子施加的驱动力经过其驱动对象的质心变化范围。例如,驱动力可以经过质心变化范围的中间部分,或者经过质心变化范围中其它特定的位置处(例如统计上质心位于该位置处的概率最大或较大的位置)。这样也可以减小附加力矩所产生的影响。In this way, it is necessary to make the driving force exerted by the X-direction motor assembly through its mover pass through the change range of the center of mass of its driving object. For example, the driving force may pass through the middle part of the variation range of the center of mass, or pass through other specific positions in the variation range of the center of mass (for example, the position where the probability of the center of mass being located at the position is the largest or higher statistically). This also reduces the effect of the additional torque.

另一方面,减小Y方向上运动的部分的质量也可以缩小X方向电机组件的驱动对象的质心变化范围。这样也进一步有助于减小附加力矩所产生的影响。On the other hand, reducing the mass of the part moving in the Y direction can also reduce the change range of the center of mass of the driving object of the X-direction motor assembly. This further contributes to reducing the effects of additional torque.

X方向电机组件可以采用任意数量和类型的电机来实现。在优选实施例中,X方向电机组件可以包括沿X方向设置的两个空芯圆柱直线电机,X方向电机组件的动子设置在两个空芯圆柱直线电机之间。The X-direction motor assembly can be implemented with any number and type of motors. In a preferred embodiment, the X-direction motor assembly may include two hollow cylindrical linear motors arranged along the X direction, and the mover of the X-direction motor assembly is arranged between the two hollow cylindrical linear motors.

两个直线电机的合力被设置为经过驱动对象的质心变化范围。The resultant force of the two linear motors is set to pass through the variation range of the center of mass of the driven object.

在这里,“合力”可以理解为与其几个分力共同作用时相比,产生相同效果的力。这里所讲的相同效果包括相对于任意参考点的力矩相同,即考虑到各个力的施力点的位置,根据力矩关系,给出了合力的等效施力点位置,各个分力相对于合力等效施力点的力矩之和为零。这里提到“合力的位置”是指合力等效施力点的位置。Here, "resultant force" can be understood as a force that produces the same effect compared with its several component forces acting together. The same effect mentioned here includes the same moment relative to any reference point, that is, considering the position of the application point of each force, according to the torque relationship, the equivalent force application point position of the resultant force is given, and each component force is equivalent to the resultant force The sum of the moments at the point where the force is applied is zero. The "position of the resultant force" mentioned here refers to the position of the equivalent force application point of the resultant force.

当在一般情况下两个直线电机产生相同大小且相同方向的驱动力时,合力点在两个直线电机之间的中心位置。在这种情况下,只需要将X方向电机组件的驱动对象的质心设置在两个直线电机之间的中心位置附近即可,或者将驱动对象的质心变化范围设置为包括该中心位置。When two linear motors generate driving forces of the same magnitude and direction in general, the resultant force point is at the center between the two linear motors. In this case, it is only necessary to set the center of mass of the driving object of the X-direction motor assembly near the center position between the two linear motors, or set the variation range of the center of mass of the driving object to include the center position.

由于X方向的运动质心一般难以与两个空芯圆柱直线电机的轴心同高,所以优选两个空芯圆柱直线电机一高(优选远离Y方向电机组件的空芯圆柱直线电机的轴心高些)一低(优选靠近Y方向电机组件的空芯圆柱直线电机的轴心低些)的配置,两个轴心的连线中点(或者两个电机的驱动力的合力方向)与X运动质心等高,使得两个空芯圆柱直线电机所产生的驱动力的等效合力的高度与驱动对象的质心高度大致相同。特别的情况,也可以把两个空芯圆柱直线电机的轴心与X方向运动质心设计成等高。Since the center of mass of the motion in the X direction is generally difficult to be at the same height as the axes of the two hollow cylindrical linear motors, the height of the two hollow cylindrical linear motors is preferred (preferably the height of the axis of the hollow cylindrical linear motor far away from the motor assembly in the Y direction Some) a low configuration (preferably lower the shaft center of the hollow cylindrical linear motor close to the Y direction motor assembly), the midpoint of the line connecting the two shaft centers (or the direction of the resultant force of the driving force of the two motors) and the X motion The height of the center of mass is equal, so that the height of the equivalent resultant force of the driving force generated by the two hollow cylindrical linear motors is approximately the same as the height of the center of mass of the driving object. In special cases, the shaft centers of the two hollow cylindrical linear motors can also be designed to be equal in height to the center of mass of the X-direction motion.

为了减小X方向电机组件的驱动对象的质量,可以采用新颖的Y方向电机组件。Y方向电机组件的定子(下面简称为“Y方向定子”)可以不必设置在X方向电机组件的动子(下面简称为“X方向动子”)上。而Y方向电机组件的动子(下面简称为“Y方向动子”)随X方向动子在X方向上运动。In order to reduce the mass of the driving object of the X-direction motor assembly, a novel Y-direction motor assembly can be used. The stator of the Y-direction motor assembly (hereinafter referred to as "Y-direction stator") may not necessarily be arranged on the mover of the X-direction motor assembly (hereinafter referred to as "X-direction mover"). The mover of the Y-direction motor assembly (hereinafter referred to as "Y-direction mover") moves in the X direction along with the X-direction mover.

换言之,Y方向动子随X方向动子在X方向上运动,而在Y方向电机组件的驱动下在Y方向运动。In other words, the mover in the Y direction moves in the X direction along with the mover in the X direction, and moves in the Y direction driven by the Y direction motor assembly.

Y方向动子和Y方向定子上分别设置有线圈和磁铁阵列。线圈和磁铁阵列被设置为使得当Y方向动子沿X方向运动时磁铁阵列基本上不对线圈施加作用力,而当在线圈中通电时,磁铁阵列对线圈产生Y方向上的作用力。Coils and magnet arrays are respectively arranged on the Y-direction mover and the Y-direction stator. The coil and the magnet array are arranged so that when the mover in the Y direction moves along the X direction, the magnet array basically does not exert force on the coil, but when the coil is energized, the magnet array produces a force on the coil in the Y direction.

由于磁铁组件一般质量较大,优选地,可以将磁铁组件设置在Y方向定子上,而将线圈设置在Y方向动子上。然而,也可以将磁铁组件设置在Y方向动子上,而将线圈设置在Y方向定子上。Since the magnet assembly generally has a large mass, preferably, the magnet assembly can be arranged on the stator in the Y direction, and the coil can be arranged on the mover in the Y direction. However, it is also possible to arrange the magnet assembly on the Y-direction mover, and arrange the coil on the Y-direction stator.

图2示出了Y方向电机组件可以使用的磁铁组件的示例。Figure 2 shows an example of a magnet assembly that can be used with the Y-direction motor assembly.

在X方向上设置有一组或多组磁铁,在Y方向上设置有多组磁铁,从而形成磁铁阵列。One or more sets of magnets are arranged in the X direction, and multiple sets of magnets are arranged in the Y direction, thereby forming a magnet array.

磁铁阵列中的每个磁铁的上表面(面对线圈的表面,可以称为“作用表面”)为矩形,其较长的一边沿X方向设置,其较短的一边沿Y方向设置。这样在X方向上可以使用较少数量的磁铁。The upper surface of each magnet in the magnet array (the surface facing the coil, may be referred to as "active surface") is rectangular, with its longer side arranged along the X direction and its shorter side arranged along the Y direction. This allows a smaller number of magnets to be used in the X direction.

如图2所示,磁铁阵列中的多个磁铁的极性在X方向上相同,而在Y方向上交替变化。图2中,第一行的3个磁铁的作用表面都是S极,第二行的3个磁铁的上表面都是N极,如此交替。As shown in FIG. 2 , the polarities of the multiple magnets in the magnet array are the same in the X direction, and alternately change in the Y direction. In Figure 2, the active surfaces of the three magnets in the first row are all S poles, and the upper surfaces of the three magnets in the second row are all N poles, and so alternately.

定子上也可以设置有相面对的两组磁铁阵列,两组磁铁阵列设置在定子的线圈两侧。两组磁铁阵列中在Z方向上相面对的磁铁的极性相反。Two sets of magnet arrays facing each other can also be arranged on the stator, and the two sets of magnet arrays are arranged on both sides of the coil of the stator. The magnets facing each other in the Z direction in the two sets of magnet arrays have opposite polarities.

图5示出了一种新型U型空芯直线电机的示意图。图5所示U型空芯直线电机正是上面所提到的设置有相面对的两组磁铁阵列的电机组件。该U型空芯直线电机具有解耦(decouple)结构。Fig. 5 shows a schematic diagram of a new U-shaped air-core linear motor. The U-shaped air-core linear motor shown in FIG. 5 is exactly the above-mentioned motor assembly provided with two sets of facing magnet arrays. The U-shaped air-core linear motor has a decoupled structure.

图3A和3B分别是常规U型空芯直线电机的示意立体图和示意侧视图。3A and 3B are respectively a schematic perspective view and a schematic side view of a conventional U-shaped air-core linear motor.

如图3A和3B所示,磁铁组件300内侧设置有槽,两组磁铁阵列310、320相面对地设置槽在两侧,中间留有空间,以使得线圈组件330能够在其间运动。线圈组件330只能在一个方向上运动。As shown in FIGS. 3A and 3B , slots are provided inside the magnet assembly 300 , and the two sets of magnet arrays 310 and 320 face each other with the slots on both sides, leaving a space in the middle so that the coil assembly 330 can move therebetween. Coil assembly 330 can only move in one direction.

图4A和4B分别示出了沿图3B中A-A线和B-B线的剖面图,其中示出了两组磁铁阵列310、320的相对表面处的极性布置。4A and 4B respectively show cross-sectional views along line A-A and line B-B in FIG. 3B , which show the polarity arrangement at the opposite surfaces of the two sets of magnet arrays 310 and 320 .

如图4A所示,磁铁阵列310的磁铁表面处极性为(从左到右)N、S、N、……、S,磁铁阵列320的磁铁表面处极性为(从左到右)S、N、S、……、N。每一个磁铁阵列中的磁铁表面处极性交替变化。两组磁铁阵列中相面对的磁铁的表面处极性相反。As shown in Figure 4A, the polarity at the magnet surface of the magnet array 310 is (from left to right) N, S, N, ..., S, and the polarity at the magnet surface of the magnet array 320 is (from left to right) S , N, S, ..., N. The polarity of the magnet faces in each magnet array alternates. The surfaces of the facing magnets in the two sets of magnet arrays have opposite polarities.

图5所示根据本发明的U型空芯直线电机。Fig. 5 shows a U-shaped air-core linear motor according to the present invention.

如图5所示,定子500上设置有两组磁铁阵列510、520。两组磁铁阵列510、520设置在线圈组件(动子)530上设置的线圈两侧。As shown in FIG. 5 , two sets of magnet arrays 510 and 520 are arranged on the stator 500 . Two sets of magnet arrays 510 and 520 are arranged on both sides of the coil arranged on the coil assembly (mover) 530 .

两组磁铁阵列510、520中在Z方向上相面对的磁铁的极性相反。这样,两侧的磁铁阵列510、520能够对线圈产生相同方向上的作用力。The magnets facing each other in the Z direction in the two sets of magnet arrays 510 and 520 have opposite polarities. In this way, the magnet arrays 510 and 520 on both sides can generate force in the same direction on the coil.

图6A-6C示意性地示出了根据本发明的U型空芯直线电机的磁铁阵列510、520的磁铁极性(即两个磁铁阵列相对的表面,也即对线圈产生作用的作用表面)的设置。6A-6C schematically show the magnet polarity of the magnet arrays 510, 520 of the U-shaped air-core linear motor according to the present invention (that is, the opposite surfaces of the two magnet arrays, that is, the active surface that acts on the coil) setting.

其中图6B是图5所示U型空芯直线电机的示意性顶视图。图6A是假设沿图6B中C-C线剖开后向上翻开的剖视图。图6C是假设沿图6B中D-D线剖开后向下翻开的剖视图。6B is a schematic top view of the U-shaped air-core linear motor shown in FIG. 5 . FIG. 6A is a cross-sectional view assumed to be cut along line C-C in FIG. 6B and then opened up. FIG. 6C is a cross-sectional view assumed to be cut along line D-D in FIG. 6B and turned downwards.

如图6A和6C所示,磁铁阵列510、520中各磁铁的几何尺寸可以是一样的,只是充磁方向不一样。每一行具有相同极性的三条磁铁。然而本发明不限于一行三条磁铁,可以是一条长磁铁,也可以是任何其它数量的磁铁。As shown in FIGS. 6A and 6C , the geometric dimensions of the magnets in the magnet arrays 510 and 520 may be the same, but the magnetization directions are different. Each row has three magnets of the same polarity. However, the present invention is not limited to three magnets in a row, it may be one long magnet, or any other number of magnets.

从上到下看,每一列的磁性交替变化。沿Y方向看,磁铁阵列510的磁铁表面处极性依次为(图中从上到下)S、N、S、……、N,相应地,磁铁阵列520的磁铁表面处极性依次为(图中从下到上)N、S、N、……、S。每一个磁铁阵列中的磁铁表面处极性交替变化。而两组磁铁阵列中相面对的磁铁的表面处极性相反。Viewed from top to bottom, the magnetism of each column alternates. Viewed along the Y direction, the polarities of the magnet surfaces of the magnet array 510 are (from top to bottom in the figure) S, N, S, ..., N in sequence, and correspondingly, the polarities of the magnet surfaces of the magnet array 520 are ( From bottom to top in the figure) N, S, N, ..., S. The polarity of the magnet faces in each magnet array alternates. The polarities of the facing magnets in the two sets of magnet arrays are opposite.

图6A和图6C所示只是磁铁极性设置的示例,两个剖面的极性设置也可以互换,而不影响电机的性能。Figures 6A and 6C are just examples of magnet polarity settings, and the polarity settings of the two sections can also be interchanged without affecting the performance of the motor.

当线圈组件530在X方向的两个空芯圆柱直线电机的驱动下运动时,通过线圈组件的磁通量基本上没有变化(各磁铁的几何尺寸误差和充磁误差可以忽略不计时),因此,不管线圈组件是否通电,其在X方向均不能产生输出力,也就是说线圈组件只能随着X方向运动,不会干扰和影响X方向的运动。但当线圈组件通电时,这时候的Decouple结构U型空芯直线电机实际上就是一个普通的U型空芯直线电机,产生Y方向的输出和运动。When the coil assembly 530 moves under the drive of two air-core cylindrical linear motors in the X direction, the magnetic flux passing through the coil assembly does not change substantially (the geometric dimension error and the magnetization error of each magnet can be ignored), so no matter Whether the coil assembly is energized or not, it cannot generate output force in the X direction, that is to say, the coil assembly can only move in the X direction without interfering with or affecting the movement in the X direction. But when the coil assembly is energized, the U-shaped air-core linear motor with Decouple structure at this time is actually an ordinary U-shaped air-core linear motor, which produces output and motion in the Y direction.

Y方向电机组件采用这种特殊的解耦结构,巧妙地把Y方向电机组件的磁铁置于X方向的运动之外,使得X方向的电机不用驱动非常笨重的Y方向电机的磁铁组件,极大地提高了X-Y平台的驱动能力和动态性能。并且采用这种解耦结构可以非常方便地布置Y方向驱动力的方向,使其很容易对准或者尽可能对准Y方向运动的重心。The Y-direction motor assembly adopts this special decoupling structure, which skillfully puts the magnet of the Y-direction motor assembly out of the X-direction movement, so that the X-direction motor does not need to drive the very heavy magnet assembly of the Y-direction motor, greatly improving The driving ability and dynamic performance of the X-Y platform have been improved. Moreover, by adopting this decoupling structure, it is very convenient to arrange the direction of the driving force in the Y direction, so that it is easy to align or align as much as possible with the center of gravity of the movement in the Y direction.

下面参考附图7描述根据本发明的电机平台的示例。其中,X方向电机组件使用两个空芯圆柱直线电机,而Y方向电机组件使用如图5所示的U型空芯直线电机。An example of a motor platform according to the present invention is described below with reference to FIG. 7 . Among them, the X-direction motor assembly uses two hollow cylindrical linear motors, and the Y-direction motor assembly uses a U-shaped air-core linear motor as shown in FIG. 5 .

图7所示的电机平台大致上可以分为三个组件,X方向电机组件100、Y方向电机组件200、旋转电机400。The motor platform shown in FIG. 7 can be roughly divided into three components, the X-direction motor component 100 , the Y-direction motor component 200 , and the rotating motor 400 .

X方向电机组件100包括设置在底座150上的两个空芯圆柱直线电机110、X方向导轨120和X板130。X板(X方向电机组件的动子)130搭在X方向导轨120上,并且设置在两个空芯圆柱直线电机120之间。另外,还包括X方向直线位移传感器140,其读头设置在底座上,其刻度尺设置在X方向电机组件的动子上。The X-direction motor assembly 100 includes two hollow cylindrical linear motors 110 arranged on a base 150 , an X-direction guide rail 120 and an X-plate 130 . The X-plate (mover of the X-direction motor assembly) 130 rides on the X-direction guide rail 120 and is arranged between two hollow cylindrical linear motors 120 . In addition, it also includes an X-direction linear displacement sensor 140, the reading head of which is arranged on the base, and the scale is arranged on the mover of the X-direction motor assembly.

Y方向电机组件200包括定子210、线圈组件215、Y板230、Y方向导轨220。定子210独立于X方向电机组件的动子部分而设置。线圈组件215与Y板230固定连接,形成Y方向动子。Y方向导轨220设置在X板上,Y板230搭在Y方向导轨220上。另外,还包括Y方向直线位移传感器240,其读头设置在X板130(即X方向电机组件的动子)上,其刻度尺设置在Y板(即Y方向电机组件的动子)上。Y方向电机组件200可以是图5所示U型空芯直线电机。The Y-direction motor assembly 200 includes a stator 210 , a coil assembly 215 , a Y-plate 230 , and a Y-direction rail 220 . The stator 210 is provided independently from the mover portion of the X-direction motor assembly. The coil assembly 215 is fixedly connected with the Y plate 230 to form a Y-direction mover. The Y direction guide rail 220 is arranged on the X board, and the Y board 230 rides on the Y direction guide rail 220 . In addition, it also includes a linear displacement sensor 240 in the Y direction, the reading head of which is set on the X board 130 (ie the mover of the X direction motor assembly), and its scale is set on the Y plate (ie the mover of the Y direction motor assembly). The Y-direction motor assembly 200 may be a U-shaped air-core linear motor as shown in FIG. 5 .

旋转电机400设置在Y板230上。旋转电机400上设置有转角位移传感器440,其读头设置在旋转电机的定子上,其刻度尺设置在旋转电机的转子的外圆周上。下面将参考图8A和8B详细描述旋转电机400的示例。The rotary motor 400 is provided on the Y-board 230 . The rotating electrical machine 400 is provided with a rotation angle displacement sensor 440 , its reading head is arranged on the stator of the rotating electrical machine, and its scale is arranged on the outer circumference of the rotor of the rotating electrical machine. An example of the rotary electric machine 400 will be described in detail below with reference to FIGS. 8A and 8B .

X方向电机组件100的所要驱动的工件(驱动对象)包括两个空芯圆柱直线电机110的线圈组件、X板130及其附属工件(例如线缆的固定连结件、搭在X方向导轨120上的滑块等)、X方向直线位移传感器的刻度尺、Y方向导轨220、Y方向电机的线圈组件215、Y板230及其附属工件(例如线缆的固定连结件、搭在Y方向导轨上的滑块等)、Y方向直线位移传感器240的读头和刻度尺、以及旋转电机400。The workpiece (driven object) to be driven by the X-direction motor assembly 100 includes the coil assembly of the two hollow cylindrical linear motors 110, the X-board 130 and its accessory workpieces (such as the fixed link of the cable, and rides on the X-direction guide rail 120. Sliders, etc.), the scale of the X-direction linear displacement sensor, the Y-direction guide rail 220, the coil assembly 215 of the Y-direction motor, the Y-plate 230 and its auxiliary workpieces (such as the fixed link of the cable, the Y-direction guide rail, etc.) slide block, etc.), the read head and scale of the Y-direction linear displacement sensor 240, and the rotating motor 400.

Y板230及其附属工件、Y方向直线位移传感器240的刻度尺以及旋转电机400会在Y方向电机组件的驱动下,在Y方向上移动。因此,X方向电机组件100的驱动对象的质心有一定的变化范围。The Y-plate 230 and its attached workpieces, the scale of the Y-direction linear displacement sensor 240 and the rotating motor 400 will move in the Y-direction driven by the Y-direction motor assembly. Therefore, the center of mass of the driving object of the X-direction motor assembly 100 has a certain variation range.

通过设计两个空芯圆柱直线电机110、X板130的相对位置,可以将两个空芯圆柱直线电机110所产生的合力的方向设置为经过该质心变化范围。优选地,例如可以经过质心变化范围的中间部分,或者可以经过在该质心变化范围中成为质心的概率较大的部分。By designing the relative positions of the two hollow cylindrical linear motors 110 and the X-plate 130 , the direction of the resultant force generated by the two hollow cylindrical linear motors 110 can be set to pass through the variation range of the center of mass. Preferably, for example, it may pass through the middle part of the centroid variation range, or may pass through a part with a high probability of becoming the centroid within the centroid variation range.

靠近Y方向电机组件200的定子210的空芯圆柱直线电机110设置得较低(方便Y板230和Y方向线圈组件215运动),而远离Y方向电机组件200的定子210的空芯圆柱直线电机110设置得较高。这样可以使得两个空芯圆柱直线电机110的合力的高度大致上与质心的高度相同(质心高度一般变化不大)。The hollow cylindrical linear motor 110 close to the stator 210 of the Y direction motor assembly 200 is set lower (to facilitate the movement of the Y plate 230 and the Y direction coil assembly 215), and the hollow cylindrical linear motor of the stator 210 of the Y direction motor assembly 200 110 is set high. In this way, the height of the resultant force of the two hollow cylindrical linear motors 110 is roughly the same as the height of the center of mass (the height of the center of mass generally does not change much).

Y方向电机组件200的所要驱动的工件(驱动对象)包括Y方向电机的线圈组件215、Y板230及其附属工件(例如线缆的固定连结件、搭在Y方向导轨上的滑块等)、Y方向直线位移传感器240的刻度尺、以及旋转电机400。The workpieces (drive objects) to be driven by the Y-direction motor assembly 200 include the coil assembly 215 of the Y-direction motor, the Y-plate 230 and its accessory workpieces (such as the fixed link of the cable, the slider on the Y-direction guide rail, etc.) , the scale of the linear displacement sensor 240 in the Y direction, and the rotating motor 400 .

Y板230上与线圈组件215固定连接的部分在Z方向上是凸起的,使得线圈215的高度(以及Y方向电机组件的驱动力的高度)与Y方向电机组件的驱动对象的高度大致相同。另外,可以进一步设置线圈组件215相对于其驱动对象在X方向上的相对位置关系,以使Y方向电机组件200施加的驱动力大致经过其驱动对象的质心。The portion fixedly connected with the coil assembly 215 on the Y plate 230 is convex in the Z direction, so that the height of the coil 215 (and the height of the driving force of the Y direction motor assembly) is approximately the same as the height of the driving object of the Y direction motor assembly . In addition, the relative positional relationship of the coil assembly 215 with respect to its driving object in the X direction can be further set so that the driving force applied by the motor assembly 200 in the Y direction roughly passes through the center of mass of its driving object.

图8A示意性地示出了旋转电机的剖开斜视图,图8B示出了旋转电机沿径面剖开的剖面图。FIG. 8A schematically shows a cutaway oblique view of the rotating electrical machine, and FIG. 8B shows a cross-sectional view of the rotating electrical machine along a radial plane.

根据本发明的实施例中所使用的旋转电机是大中空的DDR(直接驱动旋转)电机,具有中空筒状结构。底座810上设置有固定的圆环状线圈组件(定子)和线圈组件内侧可转动的圆环状磁铁组件(转子)。线圈组件包括铁芯820和线圈830。磁铁组件上设置有磁铁840。The rotating electric machine used in the embodiment according to the present invention is a large hollow DDR (Direct Drive Rotary) electric machine having a hollow cylindrical structure. The base 810 is provided with a fixed ring-shaped coil assembly (stator) and a rotatable ring-shaped magnet assembly (rotor) inside the coil assembly. The coil assembly includes a core 820 and a coil 830 . A magnet 840 is arranged on the magnet assembly.

线圈组件和磁铁组件直接有角接触球轴承或交叉滚子轴承850。The coil assembly and magnet assembly have angular contact ball bearings or crossed roller bearings 850 directly.

线圈组件上方设置有角度编码器读头860。磁铁组件上方圆环部件的外圆周上设置有角度编码器刻度尺870。角度编码器转动尺870可以是光栅尺或磁栅尺。An angle encoder read head 860 is arranged above the coil assembly. An angle encoder scale 870 is arranged on the outer circumference of the ring part above the magnet assembly. The rotary scale 870 of the angle encoder can be a grating scale or a magnetic scale.

所有的位置传感器(直线或者转角位移传感器),不论是采用光电编码器还是磁性编码器,都采用编码器读头固定,编码器刻度尺(光栅尺或者磁栅尺)运动,这样有利于减小传感器线缆的运动对平台性能的影响和对传感器输出信号的影响。All position sensors (linear or angular displacement sensors), whether they use photoelectric encoders or magnetic encoders, are fixed by the encoder reading head, and the encoder scale (grating scale or magnetic scale) moves, which is beneficial to reduce The effect of sensor cable motion on platform performance and on sensor output signals.

采用本发明的方案设计实现的样机性能指标如下:X方向分辨率为1um,X方向运动精度为±5um,加速度为6G(G为重力加速度),X方向最大运动速度为1.5m/s,X方向动态响应时间为10ms;Y方向分辨率为1um,Y方向运动精度为±5um,加速度为8G(G为重力加速度),Y方向最大运动速度为2m/s,Y方向动态响应时间为10ms;Theta的分辨率为20000~6000000counts/rev,Theta方向DDR电机的最大输出转矩将近100Nm,Theta方向动态响应时间为10ms,Theta方向最大转动角速度为3000rev/min(不同分辨率最大转动速度不一样)。The prototype performance index that adopts the scheme design of the present invention to realize is as follows: X direction resolution is 1um, and X direction motion precision is ± 5um, and acceleration is 6G (G is gravitational acceleration), and X direction maximum motion speed is 1.5m/s, X direction The dynamic response time in the direction is 10ms; the resolution in the Y direction is 1um, the movement accuracy in the Y direction is ±5um, the acceleration is 8G (G is the acceleration of gravity), the maximum movement speed in the Y direction is 2m/s, and the dynamic response time in the Y direction is 10ms; The resolution of Theta is 20000~6000000counts/rev, the maximum output torque of the DDR motor in the Theta direction is nearly 100Nm, the dynamic response time in the Theta direction is 10ms, and the maximum rotation angular velocity in the Theta direction is 3000rev/min (the maximum rotation speed is different for different resolutions) .

至此,已详细描述了本发明的具体实施例。然而本领域技术人员应该明白,本发明不限于上面提到的细节。本发明的保护范围由所附权利要求书限定。So far, specific embodiments of the present invention have been described in detail. However, it should be understood by those skilled in the art that the invention is not limited to the details mentioned above. The protection scope of the present invention is defined by the appended claims.

Claims (10)

1. linear electric motors, comprise stator and mover, are provided with coil on one in described stator and described mover, are provided with magnet array on another,
It is characterized in that,
Described stator and described mover are provided so that described mover can move along first direction and second direction,
The normal direction of the action face of described magnet array is third direction,
Described first direction, described second direction and described third direction are perpendicular to one another, and
Described coil and described magnet array be provided so that when described mover moves along described first direction described in magnet array substantially described coil is not applied to active force, and when switching in coil, described magnet array produces the active force in described second direction to described coil.
2. according to the linear electric motors of claim 1, it is characterized in that,
Described magnet array is arranged on described stator, and described coil is arranged on described mover,
The polarity of a plurality of magnet in described magnet array is identical on described first direction, and alternately changes in described second direction.
3. according to the linear electric motors of claim 2, it is characterized in that,
The action face of each magnet in described magnet array is rectangle, first direction setting described in its long edge, and second direction setting described in its shorter edge,
On described first direction, be provided with one or more groups magnet, in described second direction, be provided with many group magnet, thereby form described magnet array.
4. according to the linear electric motors of claim 2 or 3, it is characterized in that,
On described stator, be provided with two groups of magnet arrays, described two groups of magnet arrays are arranged on the coil both sides that arrange on described mover,
The polarity of the magnet of facing mutually on described third direction in described two groups of magnet arrays is contrary.
5. a motor platform, comprising:
First direction electric machine assembly, drives its mover to move in a first direction; And
Second direction electric machine assembly, drives its mover to move upward in second party, and described first direction is perpendicular to one another with described second direction,
It is characterized in that,
Described second direction electric machine assembly is according to any one linear electric motors in claim 1 to 4,
The mover of described second direction electric machine assembly is set under the driving of the mover of described first direction electric machine assembly, in described first party, to move upward.
6. according to the motor platform of claim 5, it is characterized in that,
The actuating force that described second direction electric machine assembly applies by its mover is roughly passed through the barycenter of its driven object,
The actuating force that described first direction electric machine assembly applies by its mover is through the barycenter excursion of its driven object.
7. according to the motor platform of claim 5 or 6, it is characterized in that,
Described first direction electric machine assembly comprises two hollow cylinder linear electric motors that arrange along described first direction,
The mover of described first direction electric machine assembly is arranged between described two hollow cylinder linear electric motors.
8. according to the motor platform of claim 7, it is characterized in that,
The axis height of hollow cylinder linear electric motors is higher than the height of center of mass of the driven object of the mover of described first direction electric machine assembly, the axis height of another hollow cylinder linear electric motors is lower than the height of center of mass of described driven object, makes the height of center of mass of height that the equivalence of the actuating force that described two hollow cylinder linear electric motors produce makes a concerted effort and described driven object roughly the same.
9. according to the motor platform of claim 6, it is characterized in that, also comprise:
Electric rotating machine, is arranged on the mover of described second direction electric machine assembly, described electric rotating machine there is hollow tube-shape structure, on its stator, be provided with coil block, on its rotor, be provided with magnet assemblies.
10. according to the motor platform of claim 9, it is characterized in that, also comprise:
First direction linear displacement transducer, its read head is arranged on base, and its ruler is arranged on the mover of described first direction electric machine assembly;
Second direction linear displacement transducer, its read head is arranged on the mover of described first direction electric machine assembly, and its ruler is arranged on the mover of described second direction electric machine assembly; And
Corner displacement transducer, its read head is arranged on the stator of described electric rotating machine, and its ruler is arranged on the excircle of rotor of described electric rotating machine.
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