CN104026726A - Cabo pressing machine lubricating system and method - Google Patents
Cabo pressing machine lubricating system and method Download PDFInfo
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- CN104026726A CN104026726A CN201410311705.5A CN201410311705A CN104026726A CN 104026726 A CN104026726 A CN 104026726A CN 201410311705 A CN201410311705 A CN 201410311705A CN 104026726 A CN104026726 A CN 104026726A
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Abstract
The invention relates to a cabo pressing machine lubricating system and method. The cabo pressing machine lubricating system can lubricate a roller of a cabo pressing machine. The system comprises a hot water supplying system, a compression air supplying unit and a plurality of double-media nozzles. The hot water supplying unit and the compression air supplying unit are communicated with the double-media nozzles through a pipeline respectively, and the double-media nozzles atomize the hot water supplied by the hot water supplying unit through the compression air supplied by the compression air supplying unit and eject atomized water to the roller. Compared with an existing method for performing atomizing and increasing the temperature of the water through high-temperature steam, the cabo pressing machine lubricating method has the advantages that atomized steam is not used, and therefore the vapor amount is reduced in the cabo pressing machine, and the problem that the lubricating effect is poor or a detecting device is interfered due to inappropriate adjustment on the atomized steam pressure is avoided; the effect of the hot water atomization on the detecting device is small while the hot water atomization achieved through the compression air can meet the roller lubricating requirement, and therefore the production process of the cabo pressing machine is more stable and reliable.
Description
Technical field
The present invention relates to tobacco manufacture field, relate in particular to a kind of tobacco stem flattener profit roller system and method.
Background technology
Tobacco stem flattener is the visual plant in stem process, its be configured in stem processing line cut stem operation before, for the offal draw down steaming, to meet the technological requirement of cutting stem.As shown in Figure 1, be the structural representation of existing tobacco stem flattener.Tobacco stem flattener has a pair roller a6 and drive motors.When work, roll a6 is running in opposite directions under the effect of drive motors, and by the offal draw down of the groove a1 that shakes from charging, the wetting system being comprised of three couples of dual-medium nozzle a2 also can be worked simultaneously, and breaker roll a6 soaks.Roll seam can be adjusted as required within the scope of 0.5～5.0mm.Between two roll a6, be provided with photo eye a3; in rolling, there is retardance; when the offal blocking between two rollers cuts off optical channel; tobacco stem flattener can send blocking alarming signal; simultaneously roller clearance adjusting device a4 can make the two rollers position of deactivating; be opened to the gap of about 50mm width, discharge the offal of retardance.After retardance phenomenon is eliminated, roller clearance adjusting device a4 can promote roll and again reach operating position, and the roll seam while recovering original normal production, reenters production, and the offal after rolling is transported away by the discharging groove a5 that shakes.
Wetting system is the important component part of tobacco stem flattener, and its Main Function is that lubricated roll prevents roll adhesion offal.The wetting system of existing tobacco stem flattener is to make to enter nozzle through post-decompression steam by pass into compressed air to Pneumatic diaphragm valve, sprays with water route synthetic water steam fog.The mode of current this steam atomization water can make water can be heated to uniform temperature, thereby reaches best lubricant effect.But when adopting the mode of steam atomization, operating personnel tend to run into the problem of a contradiction when adjusting atomizing steam pressure, when tuning up steam pressure and make it to reach good profit roller effect, when producing, but occur sometimes because vapour concentration is excessive, causing detecting the interference of the electrooptical device of putty, make it occur the halting problem of false alarm; When turning down after steam pressure has solved atomizing steam interference problem, can make atomizing effect variation again, atomization area cannot cover whole roll completely, causes moistening roller deleterious, worsens the situation of roll adhesion, affects the service life of roll.Therefore for operating personnel, be difficult to the pressure of atomizing steam to be adjusted to the optimum state that not only satisfied profit roller required but also eliminated putty false alarm, cause in the situation that guaranteeing the long-time steady operation of tobacco stem flattener energy, the situation of roll adhesion offal is more serious.
Summary of the invention
The object of the invention is to propose a kind of tobacco stem flattener profit roller system and method, can, when meeting the wetting roll requirement of tobacco stem flattener, can guarantee the stability that tobacco stem flattener works long hours.
For achieving the above object; the invention provides a kind of tobacco stem flattener profit roller system; the roll of tobacco stem flattener is implemented to wet operation; wherein; comprise: hot water feeding unit, compressed air feeding unit and a plurality of dual-medium nozzle; described hot water feeding unit and compressed air feeding unit are communicated with described a plurality of dual-medium nozzles by pipeline respectively; the hot water that described a plurality of dual-medium nozzle is supplied by hot water feeding unit described in the compressed air atomization of described compressed air feeding unit supply, and to described roll jet atomization water.
Further, described hot water feeding unit comprises water source interface, water heater and at least one pipe-line control valve, and described water heater and described at least one pipe-line control valve are arranged between described water source interface and described a plurality of dual-medium nozzle.
Further, described pipe-line control valve comprises hot water solenoid supply valve and water pressure-reducing valve, and described hot water solenoid supply valve and water pressure-reducing valve are arranged on the pipeline between described a plurality of dual-medium nozzle and described water heater.
Further, described pipe-line control valve also comprises water source stop valve, is arranged on the pipeline between described water heater and described water source interface.
Further, described compressed air feeding unit comprises gas source interface and at least one pipe-line control valve, and described at least one pipe-line control valve is arranged between described gas source interface and described dual-medium nozzle.
Further, described pipe-line control valve comprises compressed air solenoid supply valve and filtering pressure reducing valve, and described compressed air solenoid supply valve and filtering pressure reducing valve are arranged on the pipeline between described a plurality of dual-medium nozzle and described gas source interface.
Further, described pipe-line control valve also comprises rod-type ball valve, is arranged on the pipeline between described filtering pressure reducing valve and described gas source interface.
Further, described pipe-line control valve also comprises pressure measurement preparation magnetic valve, is arranged between described filtering pressure reducing valve and described rod-type ball valve.
Further, also comprise controller, be connected with compressed air feeding unit with described hot water feeding unit respectively, control respectively the pipe-line control valve in described hot water feeding unit and compressed air feeding unit.
For achieving the above object, the invention provides a kind of tobacco stem flattener humidity method based on the wetting system of aforementioned tobacco stem flattener, comprising:
Controller, when receiving the mass transport signal that upstream equipment sends, is opened the pipe-line control valve in hot water feeding unit and compressed air feeding unit in described roller machine profit roller system;
The hot water that a plurality of dual-medium nozzles in described roller machine profit roller system are supplied by hot water feeding unit described in the compressed air atomization of described compressed air feeding unit supply, and to roll jet atomization water.
Based on technique scheme, the present invention has adopted and has utilized compressed air to carrying out the mode of water atomization, and in order to make atomized water can reach operating temperature, and the mode of employing atomization hot water.Than existing employing high-temperature steam to water atomization and the mode of heating; the present invention is owing to not using atomizing steam; therefore in tobacco stem flattener, reduced vapour quantity; avoided atomizing steam pressure to regulate profit roller weak effect improper and that cause or the problem of interference detecting apparatus; and compressed air realization is hot water atomized when can guaranteeing that moistening roller requires; impact on checkout gear is also less, thereby makes the production process of tobacco stem flattener more reliable and stable.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide a further understanding of the present invention, forms the application's a part, and schematic description and description of the present invention is used for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the structural representation of existing tobacco stem flattener.
Fig. 2 is the structural representation of an embodiment of tobacco stem flattener profit roller system of the present invention.
Fig. 3 is the structural representation of another embodiment of tobacco stem flattener profit roller system of the present invention.
Fig. 4 is the schematic flow sheet of an embodiment of tobacco stem flattener profit roller method of the present invention.
The specific embodiment
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
As shown in Figure 2, for tobacco stem flattener of the present invention, moisten the structural representation of an embodiment of roller system.In the present embodiment, tobacco stem flattener profit roller system can be implemented wet operation to the roll of tobacco stem flattener, and wherein a pair of pressure roller 1 move toward one another of roller machine, can be rolled entering into the offal material of tobacco stem flattener.Above pressure roller 1, corresponding position of rolling seam is also provided with photoelectric detector 11, for detection of the generation of putty.For tobacco stem flattener profit roller system, can be with respect to tobacco stem flattener separate configurations, a part of system that also can be used as tobacco stem flattener exists.
In the present embodiment; tobacco stem flattener profit roller system comprises hot water feeding unit, compressed air feeding unit and a plurality of dual-medium nozzle 10; hot water feeding unit and compressed air feeding unit are communicated with a plurality of dual-medium nozzles 10 by pipeline respectively; the hot water of the compressed air atomization hot water feeding unit supply that a plurality of dual-medium nozzles 10 are supplied by compressed air feeding unit, and to roll 1 jet atomization water.Dual-medium nozzle 10 can be arranged on roll 1 around above or below, be preferably arranged on roll 1 top around, so as to form breaker roll 1 more comprehensively atomization fully cover.
Background technology part is mentioned above, in order to reach good profit roller effect, the atomization that not only needs breaker roll to realize cmpletely covers, but also need to guarantee that water will be heated to default temperature, thereby obtain best lubricant effect, therefore in prior art, utilizing the mode of steam atomization is not only to realize atomizing functions, also plays the effect that feedwater is heated.Although steam can have this two kinds of functions concurrently, the negative effect of himself bringing also makes tobacco stem flattener profit roller effect be subject to very big impact.
In order to solve the function of this two aspect, the present invention is realized the demand of this two aspect respectively by hot water feeding unit and compressed air feeding unit, wherein hot water feeding unit is water extraction heating load, make it reach default temperature, to obtain best lubricant effect, and the atomization that compressed air feeding unit can provide compressed air to realize water makes the covering roller surface that atomized water can be more cmpletely.
For hot water feeding unit, it can draw hot water merely from other workshops or heat supplying pipeline, also can in water supply line, increase heater element, or adopts independently boiler to carry out hot water supply etc.In another embodiment shown in Fig. 3, hot water feeding unit comprises water source interface (being the position that Chinese character in Fig. 3 " water " is corresponding), water heater 6 and at least one pipe-line control valve, and water heater 6 and at least one pipe-line control valve are arranged between water source interface and a plurality of dual-medium nozzle 10.Water source interface can be connected with outside watering (such as running water pipe etc.).The heating function that the water heater 6 here can adopt electric power or coal, wet goods mode to realize, the water heat energy that also can adopt heat exchange mode to obtain.
For the pipe-line control valve adopting in hot water feeding unit, most importantly hot water solenoid supply valve 7 and water pressure-reducing valve 8, hot water solenoid supply valve 7 and water pressure-reducing valve 8 are all arranged on the pipeline between a plurality of dual-medium nozzles 10 and water heater 6.Hot water solenoid supply valve 7 can be realized the switch of hot water supply, to open when work, during inoperative, closes.The pressure that water pressure-reducing valve 8 can be realized water supply regulates, and makes the hot water atomized comparatively suitable effect that reaches.
Further, pipe-line control valve can also comprise water source stop valve 5, and this valve is arranged on the pipeline between water heater 6 and water source interface.As the main valve supplying water, when inoperative, need to close water supply.
For compressed air feeding unit, it can draw compressed air from other workshops or supply air line, also can in this workshop, realize by air compressor compressed-air actuated supply.In another embodiment shown in Fig. 3, compressed air feeding unit comprises gas source interface (being position corresponding to Chinese character "compressed air only" in Fig. 3) and at least one pipe-line control valve, and at least one pipe-line control valve is arranged between gas source interface and dual-medium nozzle 10.
For the pipe-line control valve adopting in compressed air feeding unit, most importantly compressed air solenoid supply valve 9 and filtering pressure reducing valve 2, compressed air solenoid supply valve 9 and filtering pressure reducing valve 2 are arranged on the pipeline between a plurality of dual-medium nozzles 10 and gas source interface.Compressed air solenoid supply valve 9, for realizing the switch of compressed air supply, to open when work, is closed during inoperative.2 of filtering pressure reducing valves, except the function that realizes compressed air decompression and regulate, also can, to realizing filtering function from compressed air not too clean in gas source interface, avoid the impurity in compressed air to stop up dual-medium nozzle 10.
Further, pipe-line control valve can also comprise rod-type ball valve 4, and this valve is arranged on the pipeline between filtering pressure reducing valve 2 and gas source interface, as the main valve of compressed air supply.Except, pressure measurement can also be further set between filtering pressure reducing valve 2 and rod-type ball valve 4 and prepare magnetic valve 3, this valve can be opened under holding state, so that filtering pressure reducing valve 2 can be measured compressed-air actuated supply, whether has reached preset pressure.
No matter above-mentioned pipe-line control valve belongs to hot water feeding unit or belongs to compressed air feeding unit, can optionally adopt Artificial Control or automatically control.More accurate in order to make to control effect, and saving manpower, can further in roller machine profit roller system, controller be set, this controller can be connected with compressed air feeding unit with hot water feeding unit respectively, controls respectively the pipe-line control valve in hot water feeding unit and compressed air feeding unit.
The embodiment of roller machine profit roller system of tape controller of take is example, by the tobacco stem flattener profit roller embodiment of the method for the present invention shown in Fig. 4, realization flow is once described, as follows:
Step 101, controller, when receiving the mass transport signal that upstream equipment sends, are opened the pipe-line control valve in hot water feeding unit and compressed air feeding unit in described roller machine profit roller system;
The hot water that a plurality of dual-medium nozzles in step 102, described roller machine profit roller system are supplied by hot water feeding unit described in the compressed air atomization of described compressed air feeding unit supply, and to roll jet atomization water.
In said process; when upstream equipment sends mass transport signal; tobacco stem flattener not yet receives offal material; now open the pipe-line control valve in hot water feeding unit and compressed air feeding unit; can before material enters into roll, with regard to breaker roll, realize pre-wetting, thereby reduce the problem of the sticky glutinous roll of material.Dual-medium nozzle can receive compressed air and hot water simultaneously, and in dual-medium nozzle, mixes ejection formation hot water spray, realizes comprehensively and fully covering of roll.
The hot water that hot water feeding unit is supplied can be realized by controller the supply of discontinuous to the control of pipe-line control valve, by the supply of discontinuous, can avoid atomized water too much to form current, also can conserve water.In addition, except produce atomizing effect by compressed air, avoid steam too much to guarantee the detection effect of photo eye, also can in controller, revise by the filtration time to photosignal, make it can extrasensitivity, avoid the interference of short time to cause the problem of false alarm.
In existing roller machine profit roller system; by reality, transform and produce debugging; the system reform of original steam atomization is become to the system of compressed air atomization hot water; and by the Temperature Setting of hot water at 50 ℃～80 ℃; compressed-air actuated atomizing pressure is set in 0.05MPa～0.3MPa, through observing, after having changed profit roller mode; the profit roller effect of tobacco stem flattener is better than the mode of steam atomization water in the past, and the situation of roller adhesion stalk has also had largely to be improved.Meanwhile, owing to adopting the mode of compressed air atomization hot water, the vapour quantity in production process in tobacco stem flattener has had obvious minimizing, the follow-up situation that does not occur again putty false alarm.
Finally should be noted that: above embodiment is only in order to illustrate that technical scheme of the present invention is not intended to limit; Although the present invention is had been described in detail with reference to preferred embodiment, those of ordinary skill in the field are to be understood that: still can modify or part technical characterictic is equal to replacement the specific embodiment of the present invention; And not departing from the spirit of technical solution of the present invention, it all should be encompassed in the middle of the technical scheme scope that the present invention asks for protection.
Claims (10)
1. a tobacco stem flattener moistens roller system; the roll of tobacco stem flattener is implemented to wet operation; it is characterized in that; comprise: hot water feeding unit, compressed air feeding unit and a plurality of dual-medium nozzle; described hot water feeding unit and compressed air feeding unit are communicated with described a plurality of dual-medium nozzles by pipeline respectively; the hot water that described a plurality of dual-medium nozzle is supplied by hot water feeding unit described in the compressed air atomization of described compressed air feeding unit supply, and to described roll jet atomization water.
2. tobacco stem flattener according to claim 1 moistens roller system; it is characterized in that; described hot water feeding unit comprises water source interface, water heater and at least one pipe-line control valve, and described water heater and described at least one pipe-line control valve are arranged between described water source interface and described a plurality of dual-medium nozzle.
3. tobacco stem flattener according to claim 2 moistens roller system; it is characterized in that; described pipe-line control valve comprises hot water solenoid supply valve and water pressure-reducing valve, and described hot water solenoid supply valve and water pressure-reducing valve are arranged on the pipeline between described a plurality of dual-medium nozzle and described water heater.
4. tobacco stem flattener profit roller system according to claim 3, is characterized in that, described pipe-line control valve also comprises water source stop valve, is arranged on the pipeline between described water heater and described water source interface.
5. tobacco stem flattener according to claim 1 moistens roller system; it is characterized in that; described compressed air feeding unit comprises gas source interface and at least one pipe-line control valve, and described at least one pipe-line control valve is arranged between described gas source interface and described dual-medium nozzle.
6. tobacco stem flattener according to claim 5 moistens roller system; it is characterized in that; described pipe-line control valve comprises compressed air solenoid supply valve and filtering pressure reducing valve, and described compressed air solenoid supply valve and filtering pressure reducing valve are arranged on the pipeline between described a plurality of dual-medium nozzle and described gas source interface.
7. roller machine profit roller system according to claim 6, is characterized in that, described pipe-line control valve also comprises rod-type ball valve, is arranged on the pipeline between described filtering pressure reducing valve and described gas source interface.
8. roller machine profit roller system according to claim 7, is characterized in that, described pipe-line control valve also comprises pressure measurement preparation magnetic valve, is arranged between described filtering pressure reducing valve and described rod-type ball valve.
9. roller machine according to claim 1 moistens roller system, it is characterized in that, also comprise controller, be connected with compressed air feeding unit with described hot water feeding unit respectively, control respectively the pipe-line control valve in described hot water feeding unit and compressed air feeding unit.
10. the roller machine profit roller method based on roller machine profit roller system claimed in claim 9, is characterized in that, comprising:
Controller, when receiving the mass transport signal that upstream equipment sends, is opened the pipe-line control valve in hot water feeding unit and compressed air feeding unit in described roller machine profit roller system;
The hot water that a plurality of dual-medium nozzles in described roller machine profit roller system are supplied by hot water feeding unit described in the compressed air atomization of described compressed air feeding unit supply, and to roll jet atomization water.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410311705.5A CN104026726A (en) | 2014-07-02 | 2014-07-02 | Cabo pressing machine lubricating system and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410311705.5A CN104026726A (en) | 2014-07-02 | 2014-07-02 | Cabo pressing machine lubricating system and method |
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Cited By (2)
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| CN108313736A (en) * | 2018-03-21 | 2018-07-24 | 红云红河烟草(集团)有限责任公司 | Novel combined nozzle of stem presser |
| CN112790420A (en) * | 2021-01-27 | 2021-05-14 | 重庆中烟工业有限责任公司 | Fine roller moistening system of stem pressing machine |
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| CN112790420A (en) * | 2021-01-27 | 2021-05-14 | 重庆中烟工业有限责任公司 | Fine roller moistening system of stem pressing machine |
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Application publication date: 20140910 |