Nothing Special   »   [go: up one dir, main page]

CA2122321A1 - Process for purifying combustion plant flue gases which contain oxides of nitrogen and sulphur - Google Patents

Process for purifying combustion plant flue gases which contain oxides of nitrogen and sulphur

Info

Publication number
CA2122321A1
CA2122321A1 CA002122321A CA2122321A CA2122321A1 CA 2122321 A1 CA2122321 A1 CA 2122321A1 CA 002122321 A CA002122321 A CA 002122321A CA 2122321 A CA2122321 A CA 2122321A CA 2122321 A1 CA2122321 A1 CA 2122321A1
Authority
CA
Canada
Prior art keywords
sulphuric acid
stage
sulphur
counter
nitrogen
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002122321A
Other languages
French (fr)
Inventor
Stephan Blumrich
Willi Hofen
Gunter Prescher
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Evonik Operations GmbH
Original Assignee
Degussa GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Degussa GmbH filed Critical Degussa GmbH
Publication of CA2122321A1 publication Critical patent/CA2122321A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B17/00Sulfur; Compounds thereof
    • C01B17/69Sulfur trioxide; Sulfuric acid
    • C01B17/88Concentration of sulfuric acid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/50Sulfur oxides
    • B01D53/507Sulfur oxides by treating the gases with other liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8637Simultaneously removing sulfur oxides and nitrogen oxides
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B17/00Sulfur; Compounds thereof
    • C01B17/69Sulfur trioxide; Sulfuric acid
    • C01B17/74Preparation
    • C01B17/76Preparation by contact processes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • Y02P20/129Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biomedical Technology (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Treating Waste Gases (AREA)
  • Gas Separation By Absorption (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

ABSTRACT OF THE DISCLOSURE

The invention relates to an advantageous further development of a process for purifying flue gases which contain oxides of nitrogen and sulphur from a combustion plant by selective catalytic reduction of the nitrogen oxides, subsequent catalytic oxidation of sulphuric dioxide with oxygen to give sulphur trioxide and washing the sulphur trioxide out of the flue gases as aqueous sulphuric acid. The further development according to the invention relates to concentrating the aqueous sulphuric acid to more than 95 wt. % strength sulphuric acid.

Description

21223~

The invention relates to an advantageous further development of a process for purifying combustion plant flue gases which contain oxides of nitrogen and sulphur by selective catalytic reduction of the nitrogen oxides, subsequent catalytic -~
oxidation or sulphur dioxide with oxygen to give sulphur trioxide and washing the sulphur trioxide out of the flue ~ -gases as aqueous sulphuric acid. -A process of this type is described, for example, in DE 36 01 ;~
378 and is known as the Desonox process in the flue gas purification industry. In the twocstage Desonox process, in ~
the first stage the nitrogen oxides are converted to nitrogen ~ ; -and water at elevated temperature on a catalyst with the -~
addition of a gaseous reducing agent (ammonia, for example) ~ -in the presence of the oxygen which is still contained in the -flue gas. This process is known as selective catalytic reduction in the industry. In the immediately subsequent ~ -second stage, the flue gas, which still contains sulphur dioxide, oxygen and optionally carbon monoxide and hydrocarbons, is passed over an oxidizing catalyst on which sulphur dioxide is converted to sulphur trioxide in high ;~
yields. Carbon monoxide, hydrocarbons and optionally ~
reducing agent which was not consumed in the reducing stage, -- .
are simultaneously transformed into carbon dioxide, nitrogen and water. -~
, ., .:
After cooling the flue gas, sulphur trioxide is hydrated in a siingle or multi-stage sulphuric acid scrubber by contact with dilute sulphuric acid and is removed as sulphuric acid with the highest possible percentage strength. ~ -: : , ~ "~ ~,' ` 212232~ 1 The flue gas temperatures in the two catalytic stages are between about 250 and 550C. The temperature must be lowered to 40 to 130-C for hydration of the sulphur trioxide. This takes place in a heat exchanger with simultaneous heating of the fresh air required for the combustion plant to temperatures of up to 300-C.

Basically, any catalysts which are suitable for the selective reduction of nitrogen oxides may be used as reducing catalysts in this process. Examples of these are catalysts based on mixtures of oxides of titanium, tungsten, vanadium and molybdenum (DE-PS 24 58 888, DE-PS 39 06 136) or catalysts consisting of natural or synthetic aluminum silicates, e.g. zeolites (DE-PS 38 41 990) or catalysts which contain noble metals from the platinum group. Any catalyst systems which are commonly used for oxidizing sulphur dioxide may al80 be used in this case. Examples of these are the systems listed in Gmelin, Handbuch der Anorg. Chemie, vol. 9, part A, pages 320 ff. (1975), e.g. platinum or vanadium pentoxide or catalysts which contain iron oxide and the catalysts described in DE-PS 40 18 324.
`:
A particular feature of this type of flue gas purification process is removal of the sulphur dioxide contained in the flue gas in the form of sulphuric acid, which can be mar~eted as a valuable product. I ;

However, it is a disadvantage that the sulphuric acid ` `~
produced in the Desonox process has a concentration of only `
2 ~

'~ ~

- 212~321 ~ -!

about 70 to 80 wt. % and thus cannot fetch a satisfactory ~ -market price. --The present invention provides a further development of the Desonox process which supplies sulphuric acid concentrated to ~ :~
at least 95 wt. %.
':."' ,-.''~
More particularly, the present process is characterized in ~ -that the 70 to 80 wt. % sulphuric acid from the sulphuric ~ -acid scrubber is concentrated to more than 95 wt. % by counter-current desorption of water using a hot gas and the vent gas from counter-current desorption is also fed to the sulphuric acid scrubber to remove sulphuric acid aerosols.
~, ' ~''.'.
The hot gas required for counter-current desorption can be ;
withdrawn as a partial stream from the fresh air for the combustion plant which is heated by the heat exchanger. The -partial stream required for desorption comprises only about 5S of the total fresh air supplied to the combustion plant.
In another advantageous form of the process, the hot gas re~uired for counter-current desorption is withdrawn from the :
flue gas stream after the oxidizing stage.

The desorption column required for counter-current desorption may be designed as a packed column with 3 - 4 separation stagçs, any other appropriate technology, however, may also ~ ~;
be used. The sulphuric acid is sprayed into this desorption column from above so that the droplets fall downwards under gravity into a type of sump. ~ -"~

2 1 2 2 3 2 ~

The hot fresh air or hot flue gas is blown into the lower region and passed upwards in a counter-current to the sulphuric acid. The water contained in the sulphuric acid is thus desorbed and is discharged with the air stream. A
special advantage of the process according to the invention is the very cost-effective incorporation of this concentrating stage into the flue gas purification process.
The desorption air is taken from either the fresh air stream intended for the combustion plant or from the flue gas. The vent gas from the desorption column may be returned to the flue gas and purified with the flue gas. Therefore no - additional heating, cooling or purification equipment is required.

A temperature of ca. 150 to 200-C has proven to be suitable for the hot gases required for desorption. If heat-resistant materials are used for constructing the apparatus for the desorption column, then the gas required for desorbing the water can also be introduced at a higher temperature (e.g.
250 - 300-C). In that case, however, larger amounts of sulphuric acid aerosols are also discharged with the vent gas and these must be washed out again in the sulphuric acid scrubber.
.' ' .:.,~
Depending on the temperature of the amount of warmed fresh air,lthe amount of air required for desorption is withdrawn completely or partly from the warmed fresh air stream, the remainder coming from the still unheated stream of fresh air or optionally from a compressed air unit. The two air --.

- 2122321 :: :~
...: -, streams can be regulated via a control valve so that a permanently constant desorption air temperature can be maintained. Flue gas with the appropriate temperature and pressure may also be used instead of the fresh air.
The vent gas from the desorption column which possibly - -contains sulphuric acid aerosols is fed to the flue gas before the sulphuric acid scrubber and is purified along the subseguent flue gas route.
~0 .' "' ~ ' Figure l shows a process scheme for a specific example of the process according to the invention. The reference numbers (1) to (lO) designate the components of the Desonox proicess ~-known from the prior art: -(l) combustion plant with steam generator (2) electrostatic filter for separating dust (3) catalytic reactor (4) reducing catalyst (5) oxidizing catalyst (6) heat-exchanger in the form of a tubular air pre-heater ~ ~ -(7) sulphuric acid scrubber `~
(8) droplet separator (9) fresh air inlet ` -(10) warmed fresh air ~

.
Reference numbers (11) to (18) label the components required for concentrating the sulphuric acid according to the invention.

212232 1 !

The fresh air for the combustion plant is passed through the heat-exchanger (6) designed as a tubular air pre-heater in a counter-current using an air blower, as a cooling medium for the hot flue gas and is thereby heated to ca. 300C.
A partial stream is branched off from the heated fresh air (10), at (11), as desorption air. In order to adjust the desorption temperature to about 200-C, approximately 37 vol.
% of non-pre-heated fresh air (12) is admixed with the desorption air stream at (13) by means of a temperature-controlled mixer. The thus adjusted desorption air passes from below at (14) into the desorption column (15) and, in a counter-current, desorbs water from the approximately 70 wt %
strength sulphuric acid which is sprayed from above at (17) into the desorption column. The concentrated, approximately 95 wt. % strength sulphuric acid is withdrawn at the bottom of the desorption column and temporarily stored in a production tank (18). The vent gas from the desorption column is mixed with the flue gas stream at (16).
~
To concentrate 70 wt. % strength sulphuric acid 95 wt. % -strength sulphuric acid, 1200 Nm3/h of desorption air at 200-C are required per 100 kg of 95 wt. % sulphuric acid.
The vent gas from the desorption column (1260 Nm3/h per 100 kg of 95 wt. % H2S04) contains ca. 5 vol. % of water and 0.1 vol.,ppm of sulphuric acid. The temperature of the vent gas is lOO~C. It can be added to the flue gas either before the heat-exchanger or before the sulphuric acid scrubber. The f`~ 2122321 sulphuric acid draining into production tank (18) has a concentration of 95 wt % at a temperature of 160C. It i8 .-less corrosive than 70 wt. % strength sulphuric acid.
Therefore savings can be made with respect to the subsequent units due to lower demands on the quality of the materials. ~- -' . -. '' The following table gives a few calculated examples for concentrating sulphuric acid with different concentrations in process according to the invention.
~,, "~

Example No. 1 2 3 4 fro~ H2S04 conc.: 70 wt.% 60 wt.~ 40 wt.~ 40 wt.
to ~2So4 conc-s 95 wt.~ 96.5 wt.~ 95.5 wt.~ 95.5 wt.
15 ~r ~nlet temp.: 200-C 200-C 200-C 250-C
a ount of a~r: 12 ~3/kg 13.2 m3/kg 19.7 m3/kg 14 5 ~3/kg H2~04 temp.s 160-C 172-C 167-C l90-C
V nt 9~- temp.s 100-C 86-C 70-C 73-C
Cc~oent~ t-ge l-~t-ge 2-~tage 2-~tage ' ''::', ~' Thus sulphuric acid may also be concentrated up from more dilute solutions, e.g. 40 wt. %, to 95 wt. %. Although this i8 theoretically possible, there are reservations as to the -25 wider applicability of the process. Here, the greatly incr,eased expenditure on going to a two-stage division of the ; ~
column, with separate air supplies to the columns, is -disadvantageous.
"'.','~

Claims (4)

1. A process for purifying flue gases which contain oxides of nitrogen and sulphur from a combustion plant in a two-stage process by catalytic reduction of the nitrogen oxides in the first stage, with the addition of a reducing agent, and subsequent catalytic oxidation of carbon monoxide still contained in the flue gas, hydrocarbons and optionally reducing agent which was not consumed in the reducing stage, to give nitrogen, water and carbon dioxide and oxidation of the sulphur dioxide contained in the flue gas to give sulphur trioxide in the second stage, at temperatures of 250 to 550°C; cooling of the treated flue gas to 110 to 140°C in a heat exchanger with simultaneous heating of the fresh air for the combustion plant to temperatures of 140 to 300°C and hydration of the sulphur trioxide in a single or multi-stage sulphuric acid scrubber with aqueous sulphuric acid at temperatures of 40 to 130°C to give 70 to 80 wt. % strength sulphuric-acid, characterized in that, the thus obtained 70 to 80 wt. % strength sulphuric acid is concentrated to more than 95 wt. % by counter-current desorption of water using a hot gas and the vent gas from counter-current desorption is optionally fed to the sulphuric acid scrubber to remove sulphuric acid aerosols.

!
2. A process according to Claim 1, characterized in that the hot gas required for counter-current desorption is taken from the heated fresh air for the combustion plant.
3. A process according to Claim 1, characterized in that the hot gas required for counter-current desorption is taken from the flue gas stream after the oxidation stage.
4. A process according to Claims 2 or 3, characterized in that the temperature of the hot gas required for counter-current desorption is adjusted to a value in the range between 150 and 250°C by admixing fresh air.
CA002122321A 1993-04-28 1994-04-27 Process for purifying combustion plant flue gases which contain oxides of nitrogen and sulphur Abandoned CA2122321A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4313897A DE4313897C1 (en) 1993-04-28 1993-04-28 Process for cleaning oxides of nitrogen and sulfur containing flue gases from incineration plants
DEP4313897.7 1993-04-28

Publications (1)

Publication Number Publication Date
CA2122321A1 true CA2122321A1 (en) 1994-10-29

Family

ID=6486587

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002122321A Abandoned CA2122321A1 (en) 1993-04-28 1994-04-27 Process for purifying combustion plant flue gases which contain oxides of nitrogen and sulphur

Country Status (4)

Country Link
EP (1) EP0622106A1 (en)
JP (1) JPH06319955A (en)
CA (1) CA2122321A1 (en)
DE (1) DE4313897C1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104707475A (en) * 2015-04-03 2015-06-17 中南大学 Flue gas treatment method for simultaneous low-temperature photocatalytic self oxidation reduction, desulfurization and denitrification
CN106215660A (en) * 2016-08-25 2016-12-14 灵宝金源晨光有色矿冶有限公司 SO in a kind of recovery tail gas2system

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5554350A (en) * 1994-12-15 1996-09-10 Combustion Engineering, Inc. Air pollution control and heat recovery system and process for coal fired power plant
DE19810758C1 (en) * 1998-03-12 1999-06-24 Carola Poetzscher Gmbh & Co Kg Smoke gas cleansing unit
CN1111078C (en) * 1999-12-30 2003-06-11 赵善茂 Complex utilization method for boiler fume
CN105311955B (en) * 2015-11-05 2017-09-15 张文国 A kind of industrial refuse cracking incineration tail gas depickling processing method
JP7316146B2 (en) * 2019-08-14 2023-07-27 日本管機工業株式会社 Dilute sulfuric acid production apparatus and dilute sulfuric acid production method

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
LU85454A1 (en) * 1984-07-06 1985-09-12 Euratom METHOD AND DEVICE FOR REMOVING SULFUR DIOXIDE FROM HOT EXHAUST GASES
EP0191725A3 (en) * 1985-01-16 1989-11-02 Ciba-Geigy Ag Process for separating sulfur dioxyde from gases and for obtaining concentrated sulfuric acid
DE3601378A1 (en) * 1986-01-18 1987-07-23 Degussa METHOD FOR PURIFYING OXIDES OF NITROGEN AND EXHAUST GASES CONTAINING SULFUR FROM COMBUSTION PLANTS
DE3624461A1 (en) * 1986-07-19 1988-01-28 Metallgesellschaft Ag METHOD FOR PURIFYING SMOKE GASES
DE3629765A1 (en) * 1986-09-02 1988-03-03 Bayer Ag METHOD FOR PURIFYING EXHAUST GASES
DE3744031A1 (en) * 1987-12-24 1989-07-06 Metallgesellschaft Ag METHOD FOR PURIFYING SMOKE GASES

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104707475A (en) * 2015-04-03 2015-06-17 中南大学 Flue gas treatment method for simultaneous low-temperature photocatalytic self oxidation reduction, desulfurization and denitrification
CN106215660A (en) * 2016-08-25 2016-12-14 灵宝金源晨光有色矿冶有限公司 SO in a kind of recovery tail gas2system

Also Published As

Publication number Publication date
DE4313897C1 (en) 1995-03-02
EP0622106A1 (en) 1994-11-02
JPH06319955A (en) 1994-11-22

Similar Documents

Publication Publication Date Title
US5743929A (en) Process for the production of high purity carbon dioxide
KR101757493B1 (en) Process for removing contaminants from gas streams
CA2206236C (en) Removal of nitrogen oxides from gas streams
US5851265A (en) Selective removal and recovery of sulfur dioxide from effluent gases using organic phosphorous solvents
AU1357301A (en) Method for making sulfur trioxide, sulfuric acid, and oleum from sulfur dioxide
US4280990A (en) High pressure process for recovery of sulphur from gases
US4133650A (en) Removing sulfur dioxide from exhaust air
CZ283750B6 (en) Process of removing sulfur dioxide from waste gases
EP0516001B1 (en) Process for the regeneration of spent sulphuric acid
CA1245831A (en) Process for desulphurizing flue gases
CA2122321A1 (en) Process for purifying combustion plant flue gases which contain oxides of nitrogen and sulphur
US5021232A (en) Sulfur recovery process
US5951961A (en) Process for treating a gas containing hydrogen sulphide and sulphur dioxide, comprising a step for eliminating sulphur by cooling a gaseous effluent
US5489421A (en) Process for preparing hydroxylamine from NOx -containing flue gases
EP0518553B1 (en) Method and apparatus for industrially preparing chlorine
WO1998004337A1 (en) Natural gas treatment process
US4123505A (en) Reducing SO2 in refinery off gas
DE69214349T2 (en) Process for separating sulfur oxides from exhaust gases
US4219534A (en) Method for removing nitrogen oxides from a gas stream
KR20240016248A (en) Process for recycling nitrogen oxides from nitrosyl sulfuric acid to produce concentrated or highly concentrated nitric acid and sulfuric acid.
CA2277577A1 (en) Process and device for the production of sulphuric acid
US4521390A (en) Continuous process and equipment for the recovery of nitrogen oxides from nitrous gases
US4174383A (en) Process for purifying a sulfur dioxide containing gas with production of elemental sulfur
US4931269A (en) Process for the purification and reheating of exhaust gases
GB2087752A (en) Removal of sulfur dioxide from waste gas streams

Legal Events

Date Code Title Description
FZDE Dead