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CA1197370A - Corrosion inhibiting additive for cement compositions - Google Patents

Corrosion inhibiting additive for cement compositions

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Publication number
CA1197370A
CA1197370A CA000443746A CA443746A CA1197370A CA 1197370 A CA1197370 A CA 1197370A CA 000443746 A CA000443746 A CA 000443746A CA 443746 A CA443746 A CA 443746A CA 1197370 A CA1197370 A CA 1197370A
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CA
Canada
Prior art keywords
calcium nitrite
additive
weight
hydroxycarboxylic acid
cement
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000443746A
Other languages
French (fr)
Inventor
Vance H. Dodson
Thomas D. Hayden
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WR Grace and Co Conn
Original Assignee
WR Grace and Co
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Filing date
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Publication of CA1197370A publication Critical patent/CA1197370A/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/16Sulfur-containing compounds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/26Corrosion of reinforcement resistance

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)

Abstract

ABSTRACT
Additive compositions for Portland cement compositions are disclosed which provide the corrosion inhibition of calcium nitrite without the corresponding set acceleration. The additive compositions are stable, single phase aqueous solutions consisting essentially of water and, as solutes, a major amount of weight of calcium nitrite and a minor amount by weight of corn syrup, a hydroxycarboxylic acid, or an alkali metal or alkaline earth metal salt of a hydroxycarboxylic acid.

Description

~737~

BACKGROUND OF THE INVENTION
This invention relates to additives for cement compositions. More particularly, this invention relates to corrosion inhibiting additives for Portland cements which combine a corrosion inhibitor with a set retarder and to the use of said additives in inhibiting the corrosion of metal in contact with the cement.
Calcium nitrite is well known as a corrosion inhibiting additive for Portland cements. United States Patent No.3,~27,175, for example, relates to Portland cement compositions containing from about 0.1 to 10 percent calcium nitrite based on the dry weight of Portland cement and discloses that calcium nitrite inhibits corrosion of iron and steel reinforcing structures in the cement. While other nitrites, e.g., sodium nitrite~ can be used to inhibit corrosion, calcium nitrite is preferred ;n~ lch as it provides effective corrosion inhibition without many of the disadvantages encountered with other nitrites~ such as reduction in compressive strength or efflorescence on brick work.
When calcium nitrite is used in Portland cement compositions in the concentrations generally necessary to achieve substantial corrosion inhibition, e.g., greater than 0.5% by weight of calcium nitrite, based on the weight of dry cement~ it normally also provides a substantial level of set acceleration.
While this may be advantageous in certain applications, the set acceleration provided by a corrosion inhibiting amount of calcium nitrite can result in too rapid a setting of the cement composition. Particularly in warm weather applications, the set acceleration resulting from calcium nitrite addition can be an acute problem, :resulting in extremely short setting times and, thus, severely foreshortening the time allowed for preparation, transport, working ~b Case 2717 - 1 -37~

etc., of the cement composition.
The severity of the set acceleration by corrosion inhibiting concentrations of calcium nitrite has heretofore been lessened by separately adding to ~he cement composition a set retarding agent which is capable of offsetting the set acceleration and extending the plastic life of the cement. However, this practice requires the cement producer or user to purchase, store,and dispense two additives, with added inconvenience, labor, and cost. Moreover, the need for a second additive is undesirable in that it increases the opportunity for error or miscalculation in dispensing the proper respective amounts of the additives.
SUMMA~Y OF THE INVENTION
This invention relates to corrosion inhibiting additive compositions for Portland cement compositions which provide the corrosion inhibition of calcium nitrite without the corresponding set acceleration.
In its product aspects, the present invention is directed to corrosion inhibiting additive compositions for Portland cement compositions~ the addi~ive compositions being aqueous solutions consisting essentially of ~ater and, as solutes, a major amount by weight of calcium nitrite and a minor amount by weight of corn syrup, a hydroxycarboxylic acid, or an alkali metal or alkaline earth metal salt of a hydroxycarboxylic acid. The additive compositions of this invention are stable, homogeneous, single phase aqueous solutions which can be stored ~or extended periods of time without substantial change in effectiveness, chemical properties, or physical state.
In its method aspects, this invention is directed to a method for inhibiting corrosion of metal in contact with Portland cement compositions.
The method comprises the step o~ adding to a Portland cement composition prior 7~3~7~

to ~etting an effective amoun-t of a corrosion inhibiting additive composition of this invention.
DETAILED D~SCRIPTION OF THE INVENTION
In accordance with the present invention, it has been ~ound that major amounts of calcium nitrite can be solubi.li~ed in water with minor amounts of certain set retarding agents to provide a stableJ single phase, homogeneous solution which can be used as an effective corrosion inhibiting additive ~or Portland cements. Spccifical:Ly, it has been found that major amounts of calcium nitrite can be solubilized in water with minor amounts of corn syrup, a hydroxycarboxylic acid, or an alkali metal or alkaline earth metal salt of a hydroxycarboxylic acid to provide homogeneous3 single phase solutions having an extended shelf lie. These solutions can be added to Portland cement compositions to provide corrosion inhibition without the accompanying set acceleration which would normally occur with the use of a corresponding amount of calcium nitrite alone, thus eliminating the need -for addition of a separate set retarding additive.
As aforementioned, the additive compositions of this invention are stable, single phaseJ homogeneous aqueous solutions. Reference to the stability of the solutions herein is intended to denote the chemical inertness of the solute components thereof, i.e., the solubilized calcium nitr:ite is substantially chemically inert to water-solubilized corn syrup, hydroxycarboxy-lic acids, and alkali metal and alkaline earth metal salts thereoE for extended periods o time at ordinary storage temperaturesl and also the physical stability o the solutions, i.e., the solutions remain as single phase, llomogeneous solutions without ormation of precipitates, coagulants, etc.
e chemical inertrleC;s o~ the solutes is of course important for retaining the . , ~73'~

effcctiveness of the composition during storage and preventing the formation of undesired reaction products, e.g., reaction products which are deleterious to the performance of the additive in a cement composition. The physical stability of the solutions is also important for purposes of storage. Agitation or mixing prior to use is obviated and the single phase, homogeneous nature of the solution facilitates addition of the respective solutes to cement in proper amount and at a desired ratio.
The corn syrups, hydroxycarboxylic acids and alkali metal and alkaline earth metal salts of hydroxycarboxylic aci.ds which are used in ~he products and process of this invention are hereinafter referred to generally as set retarders, consistent with ~heir function of at least partially offsetting the set accelerating effects of corrosion inhibiting concentrations of calcium nitrite in Portland cement compositions. However, consistent with the product aspects of this invention, these materials should also be viewed as water solutes which have been found to be compatible with water-solubilized calcium nitrite, such that the stable, single phase solutions of this invention can be prepared, The compositions of this invention are aqueous solutions which consist essentially of water and, as solutes, calcium nitrite and one or more of the aforementioned set retarders. Accordingly, the compositions of this invention do not include any cosol~ents or additional solutes which would alter the novel or basic characteristics o the solution. The compositions of this inventlon do not include, for exa~nple, any solutes which are chemically reactive with calcium nitrite or the set retarder of choice to cause phase separation or the formation of precipitates, coagulants, and the like, thus impairing the functioning or stability of the solutions. Similarly, although 1~737(3 water-miscible cosolvents may be employed herein, e.g., the lower molecular weight alcohols, the present compositions are not inclusive of cosolvents which adversely effect the stability or function of the solution.
The concentration of calcium nitrite in the solutions of this invention can vary over a wide range, up to the limits of water solubility at ordinary storage temperatures, but preferably is in the range of about 10% to 40%, on a weight basis, and most preferably about 25% to 35%.
The set retarder is present in the solutions of this inven~ion in a minor amount, on a weight basis, as compared to the amount of calcium nitrite.
Within this limitation, the amount of set retarder will vary depending on the properties of the particular material, e.g., molecular weight, water solubility, and efficiency in offsetting the set accelerating effects of calcium nitrite, and will also vary depending on the degree to which it is desired to offset the set acceleration of calcium nitrite. It should be recognized that the additive solution may contain sufficient set retarder to partially or completely offset the set accelerating effects of the calcium nitrite or to achieve a net increase iTI set time as compared to that of a similar cement composition without the additive present.
In general, a weight ratio of calcium nitrite to set retarder (solute weight ratio) in the range of about 50:1 to 5:1 can be used to provide solutions which display good physical stability and provide desired set times, i.e., desired degrees of offsetting the set acceleration of calcium nitrite in typical Portland cement compositions. For a particular calcium nitrite concentration and set retarder, suitable or yreferred solute weight ratios can be determined en~irically.
The term "corn syrup" is used herein in its ordinary and well known 73~7~

sense and accordingly refers to any of the syrupy liquids cornprising a mixture of glucose, maltose, and maltodextrins and obtained by partial hydrolysis of corn s~arch. They may be referred to in the alternative as glucose syrups.
As used herein, "hydroxycarboxylic acid" refers to primary aliphatic carboxylic acids having one or more me~hylene groups substituted with one or two hydroxy groups. Included within this class of materials are 2-hydroxypropionic acid, 3-hydroxypropionic acid, 2-hydroxybutanoic acid, 3-hydroxybutanoic acid, 4-hydroxybutanoic acid, arabinaric acid, glucaric acid, and tartaric acid. Preferred hydroxycarboxylic acids are the glyconic acids conforming to formula (1).
OH
HO-CH2- ICH)n-COQH (1) wherein n is 0 to 10, inclusive of all isomeric configurations. Glyconic acids conforming to formula (1) are well known in the field of carbohydrate chemistry and include arabonic acid, allonic acid, xylonic acid, gluconic acid, glucoheptonic acid, mannonic acid, and galactonic acid.
The present invention includes the use of alkali metal and alkaline earth metal salts of hydroxycarhoxylic acids. While any alkali metal or alkaline earth metal can be used as the cation, sodium is the preferred alkali metal and calcium is the preferred alkaline earth metal. The preferred set retarders of this invention are the sodium salts of the glyconic acids of formula (1), particularly sodium gluconate and sodium heptogluconate.
The solutlons of this inven~ion are generally prepared by adding the respective solutes to ~ater at room temperature at the desired concentration and stirring unt:ll a single phase solution is obtained. Heat mr-ly be applied to JL.~L97 ~ ~ b' ~J

aid the solubilization. As an al~ernative procedure, separate aqueous solutions of the respective solutes may be mixed to provide the desired solution.
It will be appreciated that the solutions of this invention can be prepared in a "concentrated" form for purposes of sale and storage and then diluted with water prior to use.
In accordance with the method aspects of this invention, the calcium nitrite-set retarder solutions hereof can be used to provide a corrosion inhibition function in Portland cement compositions. The method of this invention is accordingly a method for inhibiting the corrosion of metals in contact with the Portland cement composition, the method comprising adding to a Portland cement composition an effective amount of an additive solution of this invention. When added in effective amount, the additive solutions of this invention, specifically the calcium nitrite component thereof, inhibits the corrosion of metals in contact with the cement, generally to a degree equal to that obtained by use of a corresponding amount of calcium nitrite alone. Corrosion inhibition of iron and steel reinforcing bars embedded in the cement is an especially important function of the corrosion inhibitor, particularly where the cement or concrete structure is exposed to chloride ions, e.g., where road salt is applied for snow and ice removal and at coastal installations.
The term "Portland cement composition" is used herein in reference to any cement paste~ concrete, including concretes containing fly ash or slag or other pozzolans, mortar, grout or other wet or dry cementitious composition in which Portland cement is used as a binding agent, including but not limited to Portland cement compositions of ASTM Types 1 through V.

3~7~

"Portland cement" is a familiar term of art which refers to those products produced by heating a mixture of limestone and clay or shale, or other calcareous or argillaceous materials to a fused state to produce a clinker and intergrinding the clinker with a few percent, normally about ~ to 6 percent, of a retarder such as gypsum.
Effective amounts of the additive compositions for providing generally acceptable levels of corrosion inhibition are those amo~mts which provide a weight concentration of calcium nitrite in the range of about 0.5%
to 10.0%~ based on the weight of dry Portland cement. A preferred range is about 1.0% to 5.0%.
The additive composition may be added to the cement~ concrete, etc., at any suitable point in the preparation of the final cement composition and most preferably is added to the mix water used to form the cement composition or to the mix water-cement slurry. The additive should be admixed with the cement composition to evenly distribute the solutes therein.
The following Examples further illustrate the present invention.
In the Examples, several different Type l Portland cements (labeled A through E) were used to assess the performance of the additive compositions. The compositions of cements A through E, in weight percent, were as shown in th0 following Table I:

737~

TABLE I

Portland Cement CompositionA B C D E
SiO2 21.1 21.2 21.5 21.5 20.7 A1203 4.6 4.7 4.4 4.5 5.2 Fe203 2.0 3.1 3.9 4.2 2.9 CaO 65 .1B6 . 0 64 . 762 . 263 . O
h~gO 2.5 1.3 1.2 3.1 2.2 S03 2.8 2.6 2.7 2.6 3.1 L.O.I. 1.4 1.1 0.8 0.6 0.7 C4AF 6 9 .12 13 11 _ 9 _ 3~) Unless otherwise specified, all parts, percentages and concentrations specified in the Examples are by weight.

Concretes containing approximately 79% coarse aggregate and sand were prepared from cemen~s A, B and C. An aqueous solution of this invention containing about 30% calcium nitrite and about 2.55% sodium heptogluconate, prepared by dissolving the respective solutes in water at room temperatu~e, was admixed with each of the concretes to provide concentrations of calcium nitrite and sodium heptogluconate of about 2%
and 0.17%, respectively, based on the weight of dry Portland cement.
For comparison purposes, similar concretes were prepared with no admixture and with 2% calcium nitrite added. The properties which were observed in the resultant concretes are presented in Table II:

- lQ -TAB LE l l Cement Compressive Strength Factor 3 Air Slump Setting Time ~hr:min~* (PSI) Cement (Ibs/yd ~ (%3 ~in) initial Final l-day 7-day 28-day Admixture A 519 1.6 5 4:32 5:47 1416 3587 5459 None A 5t5 2.0 3 3/4 2:45 3:3g 1510 4632 6129 2%Ca(N02)2 A 518 2~3 5 4:02 5:00 1614 5400 6644 2%Ca(NO )~
0.17% so3ium heptogluconate B 515 t.3 5 5:33 6:59 1131 4073 5203 NQne B 514 2.0 4 2:46 3:39 1575 5219 6351 2~6Ca~NO2);~
B 518 2.4 3 3/4 4:22 5:25 1966 6237 7333 2Q~~a(NO~) heptogluconate C 517 1.7 4 1/2 5:20 6:5g 1024 4048 5599 None C 518 2.1 4 314 2:56 3:57 1156 4467 5889 2%Ca(NO2~2 C 518 2.7 4 314 4:42 5:58 1158 4999 6433 2~CalNO 32 0.17~ so3ium heptog luconate *Measured in accordance with ASTM C403 ~ 9~3~

The additive solution used in this Example was a clear, single phase solution which was substantially physically and chemically stable for an indefinitely long period of time and exhibited no loss of activity on storage.

Three solutions of this invention were prepared containing, respectively, about 1.27%, 1.69%, and 2.31% sodium heptogluconate and about 30% calcium nitrite. The solutions were prepared by dissolving the solutes in water at room temperature. The solutions were admixed with batches of a concrete prepared from cement D and containing about 79% of coarse and fine aggregate to provide a calcium nitrite concentration of about 2% and respective sodium glucoheptonate concentrations of about 0.085%, 0.113%, and 0.142%, based on the weight of dry Portland cement.
For comparison purposes, similar concretes were prepared with no admixture and with 2% calcium nitrite added. The properties which were observed in the resultant concretes are presented in Table III:

i Cement Factor AlrSlumpSetting Time~Hr:Min)*
Cement (Ibs/yd3)(%~ ~in3 Initial Final Admixture D 508 2 . 7 5 5: 09 6: 29 None D 508 2.9 5 3:57 5:19 2% Ca~ O2~2 D S08 2.9 5 4:24 5:32 296 Ca(NO )2 0 . 085% so3ium heptogluconate D 508 3.~ 5 4:38 5:56 2% Ca(NO )2 0.113% so~ium heptogiuconate D 506 3.~ ~ 4 57 6:1û 2% Ca(NO )2 0 . t 42~ so~ium heptogluconate ,~

*Measured in accordance with ASTM C403 73~1~

The solutions used in this Example were similar in appearance and stability to that of Example 1.

Concretes containing approximately 76% coarse and fine aggregate were prepared from cements A, C and E. An aqueous solution of this invention containing about 30% calcium nitrite and about 1.53% of corn syrup (blend C2-206, available from Staley Mfg. Co., Decatur, Ill.), prepared by dissolving the respective solutes in water at room temperature~ was admixed with each of the concretes to provide concentrations of calcium nitrite and corn syrup of about 2% and 0.112%, respectively, based on the weight of dry Portland cement. For comparison purposes, similar concretes were prepared with no admixture and with 2% calcium nitrite added. The properties whlch were observed in the resultant concretes are presented in Table IV:

- 1'1 -:~ :a973~

Q ~ Q
~5 L L
~ >`
~') ~t`l L `1 ~E~ ~, U U ~ U
c ~ ~ ~ c ~ 'J-- C v .
o~o ~P . o o~ oCfp Z ~ ~ o Z ~t~l o Z .~ ~ ~, O ~t7 ~ C~
r~ r~-v~ ~
~r ~ h'~ O U'~
_ _ _ ~ ~ r~ r~J

_ O ~ _ O :t~D U~ ~I~
~ ~ c~ r ~ _ I
> - LL

o ~ r~
~ _ _ -. Q 5 ~

O

~ 1 o _ o ~ a~ C
D U~ ID _ . 3 *

. .

3'~3 The solution used in this Example was slightly darker in color than those of Examples 1 and 2 but was otherwise similar in appearance and stability.

Two solutions of this invention were prepared containing, respectively, about 1.77% and 2.22% sodium gluconate and about 30% calcium nitrite. The solutions were prepared by dissolving the solutes in water at room temperature. The solutions were admixed with batches of a concrete prepared from cement ~ and containing about 79% of coarse and fine aggregate to provide a calcium nitrite concentration of about 2% and respective sodium gluconate concentrations of about 0.118% and 0.148%, based on the weight of dry Portland cement. For comparison, similar concretes were prepared with no admixture and with 2% calcium nitrite added. The properties which were observed in the resultant concretes are presented in Table V:

/

TABLE V

Compressive Cement Strength Factor3 Air Slump Setting Time [Hr:hlin3* (PSI) Cement(Ibs/yd ) (~) ~in)Initial Final 1-day 7-day Admixture C 521 1.8 1 1/25:12 7:0û 1376 4205 None C 521 2.2 1 1/22:27 3:23 1757 4866 2~ Ca(NO2)2 C 521 2.1 2 1/~3:34 4:36 lÇ45 4991 2% Ca(NO ~;~
0.118% so3ium g l uconate C 523 2.û 1 3/44:20 5:38 1811 5353 2~ Ca~NO2)2 0.148~ sodium gluconate Measured in accordance with ASTM C403 3~7~

The solutions used in this Example were similar in appearance and stability to those of Examples 1 and Z.
The results presentcd in Tables II - V show substantial offsetting by the set retarder of the set acceleration of the calcium nitrite and, moreover, indicate that, in general, significant increases in compressive strength are obtained by use of the additives of this invention.

An aqueous solution of this invention was prepared containing about 30% calcium nitrite and about 2.55% sodium heptogluconate dissolved in water. The solution was allowed to stand at room temperature for 37 days.
At the end of that time, there was no visual evidence of decomposition, i.e., no gassingJ precipitation, change in color, or other evidence of physical or chemical degradation or change. The solution was then added to a concrete prepared from cement C and its effect on compressive strength was compared to that obtained using no calcium nitrite or heptogluconate additives and that obtained by adding equivalent amounts of calcium nitrite and sodium heptogluconate separately to the concrete. All three sample concretes were air entrained by adding be-tween 0.006 and 0.012% of DARE.X
AEA ~ a sulfonated hydrocarbon air entraining agent commercially available from W. R. Grace ~ Co., Cambridge, ~assachusetts. The varying amounts of DAREX AEA~ were employed in this and the following Example in an attempt to entrain the same amount of air in all the concrete samples. The compressive strength data is presented in Table VI. The premixed calcium nitrite-sodium heptogluconate une~pectedly appeared to increase the compressive strength oE
the concrete:

-TABLE Vl - Compressive Cement Strength Facto~ Air Slump ( PSI ) Cement(Ibs/yd ) (%J (inJ t-day 21-day - Admixture C 631 5.8 - 4 3/4 1150 3955 0.012% AEA
~`- 636 6~0 3 IIZ t739 5827 0.006~ AEA;
'~ 2% Ca~ NO 1 and O.t7% sod~u2 heptog luconate added separately C 640 7.0 2 314 1923 6399 O.OtO% AEA; .
2% ::a(NCi J2 and O .17% sod 12um &0 heptogluconate ~37 day solution~

~'73~

EX~MPLE 6 Calcium nitrite and sodium lignosulfonate (a well known set retarder) were combined in water in sufficient amount to provide concentrations of 30% and 3.75%, respectively. The mixture was allowed to stand at room temperature for 37 days. At the end of that time, there was visual evidence of the mixture undergoing decomposition, i.e., oxides of nitrogen were being evolved and an insoluble sludge was precipitating. The mixture was then added to a concrete prepared from cement C and its effect on compressive strength was compared to that obtained using no calcium nitrite or sodium lignosulfonate and that obtained by adding equivalent amounts of calciwn nitrite and sodium lignosulfonate separately. All three sample concretes were air entrained using 0.006% to 0.01~% DAREX AEA~ . The compressive strength data is presented in TABLE VII. While the aged mixture had no effect on the 1-day strength, a significant reduction in 21-day s~rength was measured:

TAB LE Vl 1 Compressive Cement Strength Factor Air Slump (PSI~
Cement (Ibslyd3 (_ (in) 1-day 21-day Admixture C 644 5 . 7 3 1 f 2 1188 5050 0. 014~6 AEA
C 649 4.7 2314 2û177277 0.006% AEA;
2~ Ca(NO2i2 and 0. 25~6 sodlum - lignosul~onate added sep~rately C 641 6.8 2314 20246868 0.007% AEA;
2~6 Ca~NO ~ and 0 . 25% sodl2um lignosulfonate ~
~mixture aged ~' - 37 days~ ~

Claims (12)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. As a composition, an aqueous solution which can be used as a corrosion inhibiting additive for Portland cement compositions, said solution consisting essentially of water and, as solutes, a major proportion by weight of calcium nitrite and a minor proportion by weight of corn syrup, a hydroxycarboxylic acid, or an alkali metal or alkaline earth metal salt of a hydroxycarboxylic acid.
2. An additive of claim 1 wherein the concentration of calcium nitrite is in the range of about 10% to 40% on a weight basis.
3. An additive of claim 2 wherein the concentration of calcium nitrite is in the range of about 25% to 35% on a weight basis.
4. An additive of claim 1 wherein the weight ratio of calcium nitrite to said corn syrup, hydroxycarboxylic acid, or alkali metal or alkaline earth metal salt of a hydroxycarboxylic acid is in the range of about 50:1 to 5:1.
5. An additive of claim 1 wherein said hydroxycarboxylic acid is a glyconic acid conforming to the formula wherein n is 0 to 10, inclusive of all isomeric configurations.
6. An additive of claim 5 wherein said alkali metal salt of a hydroxycarboxylic acid is a sodium salt of said glyconic acid.
7. An additive of claim 6 wherein said sodium salt is sodium gluconate or sodium heptogluconate.
8. An additive of claim 5 wherein said alkaline earth metal salt of a hydroxycarboxylic acid is a calcium salt of said glyconic acid.
9. A method for inhibiting the corrosion of metals in contact with a Portland cement composition, said method comprising admixing with said cement composition an effective amount of an aqueous solution consisting essentially of water and, as solutes, a major proportion by weight of calcium nitrite and a minor proportion by weight of a set retarder selected from the group consisting of corn syrup, a hydroxycarboxylic acid, or an alkali metal or alkaline earth metal salt of a hydroxycarboxylic acid.
10. A method of claim 9 wherein said additive is admixed with said cement composition in sufficient amount to provide a weight concentration of said calcium nitrite in the range of about 0.5% to 10.0%, based on the weight of dry Portland cement.
11. A method of claim 10 wherein said range is about 1.0% to 5.0%.
12. A method of claim 9 wherein the weight ratio in said solution of calcium nitrite to said set retarder is in the range of about 50:1 to 5:1.
CA000443746A 1983-01-03 1983-12-20 Corrosion inhibiting additive for cement compositions Expired CA1197370A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US06/455,352 US4466834A (en) 1983-01-03 1983-01-03 Corrosion inhibiting additive for cement compositions
US455,352 1983-01-03

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IT (1) IT1170078B (en)
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SG73086G (en) 1987-03-27
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HK5687A (en) 1987-01-23
AU573549B2 (en) 1988-06-16
FR2538801A1 (en) 1984-07-06
ES8605745A1 (en) 1986-04-01
GB2132599B (en) 1986-06-04
JPS59128247A (en) 1984-07-24
SE8306926L (en) 1984-07-04
FR2538801B1 (en) 1989-07-21
US4466834A (en) 1984-08-21
KR910001932B1 (en) 1991-03-30
PH18660A (en) 1985-08-29
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GB2132599A (en) 1984-07-11
IT8324436A0 (en) 1983-12-29
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GB8333775D0 (en) 1984-01-25
SE8306926D0 (en) 1983-12-14

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