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CA1158563A - Circumferentially grooved shroud liner - Google Patents

Circumferentially grooved shroud liner

Info

Publication number
CA1158563A
CA1158563A CA000387536A CA387536A CA1158563A CA 1158563 A CA1158563 A CA 1158563A CA 000387536 A CA000387536 A CA 000387536A CA 387536 A CA387536 A CA 387536A CA 1158563 A CA1158563 A CA 1158563A
Authority
CA
Canada
Prior art keywords
grooves
blade
shroud
rotor
angle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000387536A
Other languages
French (fr)
Inventor
Ulo Okapuu
Kiritkumar V. Patel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Pratt and Whitney Canada Corp
Original Assignee
Pratt and Whitney Aircraft of Canada Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US06/228,889 external-priority patent/US4466772A/en
Application filed by Pratt and Whitney Aircraft of Canada Ltd filed Critical Pratt and Whitney Aircraft of Canada Ltd
Application granted granted Critical
Publication of CA1158563A publication Critical patent/CA1158563A/en
Expired legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D11/00Preventing or minimising internal leakage of working-fluid, e.g. between stages
    • F01D11/08Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)

Abstract

Abstract of the Disclosure A turbine engine is provided with a stationary shroud surrounding a rotor provided with a plurality of radially extending blades. The stationary shroud includes a plurality of spaced-apart lands defining therebetween openings to deflect the flow leakage from the high pressure side of each blade to the low pressure side of the respective blade.

Description

~15~S~3 The present invention relates to turbine engines, and more particularly, to gas or steam turbines.
Turbine rotor blades in a turbine engine, especially in smaller turbine engines are normally unshrouded.
The root of the blade is fixed to a hub', but the outer radial end or tip of the turbine rotor blade is free. A liner of ' cylindrical shape is normally provided in the stationary housing acting as a shroud for the blades. However', since the shroud liner is stationary, it is necessary to leave a gap or tolerance between the ti~ of the blade and the shroud liner so as to avoid rubbing. It is necessary to provide a sufficient gap between the tip and the shroud ~, in order to provide for the differences in the expansion of the respective metal components. A minimum practical clearance has been found to be 1% of the blade height.
However, when such gaps are provided', the gases on the high pressure side of the blade tend to leak over the tip of the blade at a relatively higher velocity than the rotating ~' velocity of the blade to thereby interfere with the low pressure side of the blade and deteriorate the flow pattern of the gases on the low pressure side increasing, for instance, separation of the gas flow from the surface of the blade on the low pressure side thereof. Furthermore, the gap causes some of the gas to bypass the turbine rotor, and thus not contribute to the work, since it is not turning relative to the turbine rotor blades.
Various improvements and developments have been made to reduce the actual gap between the tip of the blade and the shroud liner as, for example, the ablative seal described in U. S. Patent 3,836,156', issued September 17, 1974, Hector B. ~unthorne, and assigned to the applicant. This helps to reduce the size of the gap, but does not eliminate the tip , ` ~S8563 leakage. One common method for reducing the amount of tip leakage flow, ~- .

- la -~.~

`` ~iL~5~35ti3 as well as its disruptive influence on the flow on blade low pressure surface, is to equip the rotor tip with a shroud.
Each blade has at its tip a segment of a ring, such that when assembled in a rotor disc, these shroud segments form a continuous ring which prevents flow from within rotor blade passages from leaking around the blade tips. Due to the necessary tip clearance, some flow will still leak past the rotor blades, but at least it does not disrupt the mainstream flow on blade low pressure surfaces.
However, any such shroud causes a relatively large amount of metal to be added to rotor blade tips. This is most undesirable in the case of first stage turbine blades, because of the high gas temperature at the exit of the combustion chamber immediately preceding the turbine. The additional mass of the blade created at the tip causes the centrifugal stresses in the rotor blades to be substantially increased, with the result of a much reduced rotor blade life, while there are ways to alleviate this problem, such as a reduced gas temperature, or blade roots with very large metal areas, hence thick discs, considerations of overall engine efficiency and weight usually dictate the elimination of such shrouds on first stage blades.
It is an aim of the present invention to provide a mechanical means of aerodynamically controlling and reducing the leakage of the gases from the high pressure side of the blade to the low pressure side of the blade over the tip thereof without using shrouds at the blade tips.
A construction in accordance with the present inven-tion includes a stationary shroud surrounding a rotor provided with a plurality of radially extending blades, the stationary shroud including a plurality of spaced-apart lands, the thick-ness of each land and the spacing therebetween and the depth of 585~3 the openings so formed being selected so as to redirect the flow leakage.
Having thus generally described the nature of the invention, reference will now be made to the accompanying -drawings, showing by way of illustration, a preferred embodi-ment thereof, and in which:
Figure 1 is a fragmentary perspective view of a turbine wheel with a stationary shroud . ~::
associated therewith, Figure 2 is a fragmentary radial cross-section show-ing the shroud and a tip of a typical blade, Figure 3 is a fragmentary cross-section taken along line 3-3 of Figure 2; : -Figure 4 is a fragmentary radial cross-section simi-lar to Figure 2 but showing another embodi-ment of the shroud; - .
Figure 5 is a radial fragmentary cross-section simi-lar to Figure 2 but showing yet another embodiment thereof, Figure 6 is a radial fragmentary cross-section taken along line 6-6 of Figure 7, similar to Figure 2, showing still yet another embodi-ment thereof, Figure 7 is a plan view looking outwardly radially at the shroud of Figure 6; ~ -- Figure 8 is a fragmentary radial cross-section simi-lar to Figure 2 but showing yet another embodiment, and Figure 9 is a schematic cross-section of a turbine blade of the present invention.

.
, . . . . .

3 ~58563 Referring now to the drawings, there is shown a turbine wheel 10 with a plurality of blades 12 each having a high pressure or concave side 14 and a low pressure or convex side 16. Each of the blades is fixed to a hub 18. Each blade has a free end referred to as tip 20. A cylindrical housing surrounding the rotor includes a cylindrical station-ary shroud 22. The shroud 22 is spaced from the tips 20 of the blades 16 by the gap '~x". This distance "x" represents the necessary clearance to allow for differences in expansion of the respective metals.
The shroud, in the present embodiment, is provided with a plurality of parallel grooves 24 having a bight 28 and by thin lands 26. In a typical example of a turbine which was tested, the parameters were as follows:
Blade chord length .540"

Thickness of blade trailing edge .018"
Gap "x 1l .014" to .020 Depth of groove 24 .150"
Width of groove ,050 Thickness of land 26 .020 Mean angle of blade to axis of rotor 45.3 The groove parameters would, as a function, be ~etermined by the size and shape of the blades as well as the gap "x".
It has been found that, in addition to the advan-tages mentioned above, there is the added advantage that there is less rub area for the blade tips and the geometry of the shroud is better suited for blade containment in the case of accidental dislodgement of the blades.
In the embodiment shown in Figures 1, 2 and 3, the bight 28 of the groove 24 is semi-circular in cross-section, and the grooves 24 run circumferentially in planes at right angles to the axis of the turbine.
In the embodiment shown in Figure 4, the grooves are shallower than shown in Figures 1 and 2, and in this case, the depth of the groove was measured at between .100" and .050". The structure of the groove shroud is the same as in the embodiment described with respect to Figure 2.
It has further been discovered that the depth of the groove in the shroud should not be too deep as it will -affect the efficiency of the turbine in a detrimental manner.
It has been discovered through tests that there appears to ; be a relationship between the thickness of the blade tip taken at t in Figure 9 or the widest part of the blade at the tip thereof and the depth of the groove. It would appear that the efficiency of the turbine will be increased if the ratio of the thickness of the blade to the depth of the groove in the shroud is greater than 1. In other words, t > 1. ~able A attached at the end of the specification shows graphically this phenomenon. It is conceivable that in the case of very thin blade tips, small caps or mini-shrouds could be provided at the tip thereof in order to effectively widen the tip of the blade. The following results were taken ~ -from actual tests, and the efficiency is measured against a turbine having a shroud without grooves but with the remaining characteristics the same.

.

~ L5~5~3 Blade Tip Shroud Shroud t t Thickness Groove Groove w d /
Depth Width Example I .171 .150 .050 3.42 1.14 90.9 .1 Example II .073 .150 .050 1.46 .4990.2 -.4 Example III ~073 .060 .050 1.46 1.22 90.7 .1 t = thickness w = width d = depth = efficiency = difference in efficiency The tests shown above, it is noted, were taken with a groove width being constant, that is, at .050 inches in width.
In both embodiments, the axial extent which the groove~ cover is equal to the blade chord length, that is, .540". Figure 5 illustrates an embodiment where the shroud is referred to at 222 while the blade 212 includes a blade tip 220, with grooves 224 in the shroud 222. The grooves 224, however, extend over only a fraction of the axial chord length of the tip 220 in the shroud 222. The values with respect to the depth of the grooves, thickness of land, etc., are the same as with the embodiment shown in Figure 2. Of course, the overall axial coverage of the grooves is now a fraction of the normal value with the other embodiments.
It has been found that with turbine rotor blades, separation of flow from the low pressure surface is generally present, near the tip of the blade. This separation is caused by the flow leakage over the blade tip, as discussed. Tip sections of different turbine blade design have different surface pressure distribution, and thus different positions 58S~3 of flow separation when tip leakage flow is present. Since the grooves redirect and retard the tip leakage flow, the optimum location (and direction, for that matter) of the grooves is likely to differ from one blade design to the next.
For example, in the case of a blade tip having a large nega-tive pressure gradient near its trailing edge, grooves are placed over the trailing edge portion of the blade, to delay separation, as shown in Figure 5. In the case of a blade having a negative pressure gradient near its leading edge, the optimum placement of grooves would be over the forward portion of the blade.
Reference will now be made to Figures 6 and 7 show-ing the groove at angles to the radial plane taken through the turbine. Referring to Figures 6 and 7, there is shown a shroud 322 with grooves 324. A blade 312 with a tip 320 is shown. The values are similar to the embodiment shown in Figure 2 with the exception that the lands are .030" in width while the groove widths are between .080" and .140". These dimensions are taken at right angles to the lands as opposed to the axial direction. The angle 0, that is, the angle of the grooves, could be determined by computing: 90 less the inlet flow angle. In other words, the setting of angle 0 would be the complementary angle to the mean inlet flow angle, that is, the angle of inlet flow measured relative to the rotating blades.
In the embodiment shown in Figure 8, there are grooves 524 at an angle to the radial plane, and this angle can be between 0 to 40 from the radial plane x. The other - dimensions can be similar to the other data with respect to the previously mentioned embodiments. The angle of inclined grooves 524 or lands 526 provides a further control of the flow in the grooves, that is, a changed flow co-efficient.

~ 58563 :
Table B which follows this specification shows the increase in efficiency of the turbine as the angle of inclina-tion from the radial plane x increases in a direction upstream of the flow. In specific tests, referring to Figure 8 and Table B:
a = 0.020'`
b = 0.050"
d = 0.150"

,, 0' ~, As can be seen from Table B, the preferred angles of inclination are between 20 and 30 although improved results were obtained with angles of inclination from 10 to 40.
These comparisons are made with an ungrooved shroud.
; By way of explaining the aerodynamics, reference will be made to Figures 1 and 3. Next to the stationary shroud 22, the primary stream of hot gas forms a boundary layer. The moving blades 12 continuously cut into this slower moving boundary layer, which has the effect of opposing the tip leak-age flow, in effect forming a partial aerodynamic seal. This phenomenon occurs on all unshrouded blades.
The grooves formed by lands 26 have the effect of thickening this boundary layer, improving the effectiveness of this "seal" (by virtue of the larger surface area scrubbed by the gas in the tip region), and by directing this boundary layer more exactly in the direction of the prevailing tip leakage.
This direction, however, will not be the same for i all possible turbine rotor blades, but will depend on the inlet and exit angles ~ of the blade.
, 30 Many variations of the grooves can be obtained as can be seen from the few embodiments described above.
' . ' , , .

~ -~ 4 ~15~S63 ~'ot /~
~; -2 ~; -.6 ~ l l o ~p 2.0 y~ ` .
~a~/e A

,~ o 0 ~o 20 30 -1 ang/e fron1 rad'ia/~/a~e X
- 2 ~/e g

Claims (11)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. A gas turbine engine having a rotor provided with a plurality of radially extending blades and a stationary shroud surrounding the rotor, each blade having a high pressure side and a low pressure side relative to the fluid flow and a substantially smooth tip end surface, the stationary shroud comprising in its radially inward facing surface a plurality of spaced-apart lands providing parallel grooves in the surface, formed so as to reduce leakage of working fluid from the high pressure side to the lower pressure side of the rotor, said parallel grooves being inclined relative to a radial plane towards the fluid flow at an angle between 10° and 40°, the thickness of each land, the spacing between the lands and the depth of the groove being selected as a function of the flow characteristics of the turbine, and wherein ?> 1 where t is the width dimension of the widest part of the blade and d is the depth of the grooves.
2. A turbine engine as claimed in claim 1, wherein the angle of inclination is between 20° and 30°.
3. A turbine engine as claimed in claim 2, wherein the grooves have a depth from 0.050 inch (1.27 mm) to 0.150 inch (3.81 mm).
4. A turbine engine as claimed in claim 2 or claim 3, wherein there are not less than four grooves distributed over the chord length of the tip.
5. An apparatus as defined in claim 1, wherein the stationary shroud surrounds a tubine rotor and the shroud includes a plurality of circumferentially extending grooves.
6. An apparatus as defined in claim 1, wherein the grooves in the shroud have a depth equal to the chord length of the blade.
7. An apparatus as defined in claim 1, wherein the grooves in the shroud have depth covering a fraction of the chord length of the blade.
8. An apparatus as defined in claim 7, wherein the grooves extend over the area of the leading edge of the blade.
9. An apparatus as defined in claim 7, wherein the grooves extend over the trailing edge of the blade.
10. An apparatus as defined in claim 1, wherein the lands define grooves extending parallel and at an angle to the axis of the rotor which is other than 90°.
11. An apparatus as defined in claim 10, wherein the angle of the grooves is defined by 90° less the inlet flow angle.
CA000387536A 1981-01-27 1981-10-08 Circumferentially grooved shroud liner Expired CA1158563A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US06/228,889 US4466772A (en) 1977-07-14 1981-01-27 Circumferentially grooved shroud liner
US228,889 1981-01-27

Publications (1)

Publication Number Publication Date
CA1158563A true CA1158563A (en) 1983-12-13

Family

ID=22858956

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000387536A Expired CA1158563A (en) 1981-01-27 1981-10-08 Circumferentially grooved shroud liner

Country Status (3)

Country Link
CA (1) CA1158563A (en)
FR (1) FR2498679B2 (en)
GB (1) GB2092681B (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2558900B1 (en) * 1984-02-01 1988-05-27 Snecma DEVICE FOR PERIPHERAL SEALING OF AXIAL COMPRESSOR BLADES
US5997251A (en) * 1997-11-17 1999-12-07 General Electric Company Ribbed turbine blade tip
US6234747B1 (en) * 1999-11-15 2001-05-22 General Electric Company Rub resistant compressor stage
GB0600532D0 (en) 2006-01-12 2006-02-22 Rolls Royce Plc A blade and rotor arrangement
DE102007053135A1 (en) * 2007-11-08 2009-05-14 Mtu Aero Engines Gmbh Gas turbine component, in particular aircraft engine component or compressor component
GB2483060B (en) * 2010-08-23 2013-05-15 Rolls Royce Plc A turbomachine casing assembly
DE102012106090A1 (en) * 2012-07-06 2014-01-09 Ihi Charging Systems International Gmbh Turbine and turbine for a turbocharger
US10240471B2 (en) * 2013-03-12 2019-03-26 United Technologies Corporation Serrated outer surface for vortex initiation within the compressor stage of a gas turbine
US9249680B2 (en) * 2014-02-25 2016-02-02 Siemens Energy, Inc. Turbine abradable layer with asymmetric ridges or grooves

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1057827B (en) * 1955-08-18 1959-05-21 Stroemungsmasch Anst Fixed impeller rim for gas turbines
US3580692A (en) * 1969-07-18 1971-05-25 United Aircraft Corp Seal construction
GB1533551A (en) * 1974-11-08 1978-11-29 Gen Electric Gas turbofan engines
GB2017228B (en) * 1977-07-14 1982-05-06 Pratt & Witney Aircraft Of Can Shroud for a turbine rotor

Also Published As

Publication number Publication date
FR2498679B2 (en) 1985-12-06
GB2092681B (en) 1984-03-21
FR2498679A2 (en) 1982-07-30
GB2092681A (en) 1982-08-18

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