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CA1070465A - Apparatus for making variegated soap base - Google Patents

Apparatus for making variegated soap base

Info

Publication number
CA1070465A
CA1070465A CA313,296A CA313296A CA1070465A CA 1070465 A CA1070465 A CA 1070465A CA 313296 A CA313296 A CA 313296A CA 1070465 A CA1070465 A CA 1070465A
Authority
CA
Canada
Prior art keywords
soap
passage
column
mass
cone
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA313,296A
Other languages
French (fr)
Inventor
Giulio Perla
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Colgate Palmolive Co
Original Assignee
Colgate Palmolive Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Colgate Palmolive Co filed Critical Colgate Palmolive Co
Application granted granted Critical
Publication of CA1070465A publication Critical patent/CA1070465A/en
Expired legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D13/00Making of soap or soap solutions in general; Apparatus therefor
    • C11D13/14Shaping
    • C11D13/18Shaping by extrusion or pressing

Landscapes

  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Detergent Compositions (AREA)

Abstract

Abstract of the Disclosure The invention provides apparatus for the continuous production of striped soap comprising means for providing an axially moving column of a first soap, means for providing and imbedding a plurality of circumferentially spaced longitudinally extending streams of a different soap or soaps within and along the surface of said column to provide a moving composite soap mass, means for subjecting said moving soap mass to substantially uniform radial compression and means for subsequently extruding said mass in substantially uniform cross section.

Description

This invention relates to apparatus for the manufacture of striped soap, and is di~ided out of our Canadian Patent Application Serial No.
201,916, filed June 12, 1973, which relates to a method for the manufacture of striped soap.
Apparatus and methods for the manufacture of striped soap have been proposedJ as for example in the patents to W.A. Kelley et al, Nos. 3,268,970;
3,294,692; and 3,398,219.
The present invention distinguishes over known prior art in that incorporation or setting of different soaps into a composite mass already embodying the desired surface striping takes place in a region wherein the mass is undergoing uniform radial compression, and this has been found to be advantageous in the production of soap bars of superior appearance and resis-tance to separation of the different soaps during useful life. The patent to Garvey et al No. 2,296,842 discloses the extrusion of indicia forming soap streams within a main body of soap being forced through a plodder cone, but this does not produce striped soap.
The invention further includes the advantage that the plastic soaps being incorporated into the composite mass being radially compressed are of substantially the same beta phase content.
The invention provides, in one aspect, apparatus for the continuous production of striped soap comprising means for providing an axially moving column of a first soap, means for providing and imbedding a plurality of circumferentially spaced longitudinally extending streams of a different soap or soaps within and along the surface of said column to provide a moving composite soap mass, means for subjecting said moving soap mass to substan-tially uniform radial compression to set the imbedded different soaps in the soap mass and means for subsequently extruding said mass in substantially uniform cross section.
In another aspect the invention provides apparatus for the continuous production of striped soap comprlsin~ means deining a conical pas-sage, means for feeding a solid column of a first soap in plastic condition 11~)~i5 under pressure toward the larger end of said passage, means in the path of said column providing a plurality of circumferentially spaced downstream facing openings for depositing and imbedding streams of a different soap or soaps in plastic condition within and along the periphery of said column to form a slidably moving composite soap mass within said passage, said mass being substantially uniformly radially compressed during movement along said passage, and means at the smaller end of said passage whereby said mass is extruded in substantially uniform cross section.
A feature of the invention is a novel manifold arrangement mounted on the plodder cone and having internal projections extending into the cone for discharging a second soap or soaps into a first soap column being forced along the cone toward an extrusion nozzle, as well as arrangements for provid-ing substantially uniform soap pressure in the annular manifold space.
The invention is further illustrated with reference to the accompanying drawings showing, by way of example, embodiments of the inven-tion, in which:
Pigure 1 is a mainly diagrammatic view showing the invention according to a preferred embodiment;
Figure 2 is a section substantially on line 2-2 of Figure 1 showing the manifold and second soap discharge arrangements;
Figure 3 is a fragmentary section substantially on line 3-3 in Figure 2 further showing manifold structure;
Figure 4 is a fragmentary section substantially on line 4-4 in Figure 2 showing further manifold structure;
Figure 5 is a diagrammatic view illustrating the nature of the composite soap mass in the cone;

~ - 2 -10'7()4f~5;

,.~
-- Figurc 6 is a diagrammatic cross section of the extruded composite soap log sho~Ying the approximate stripe distribution;
Figure 7 is a fragmentary vicw partly in section showing a further embodiment having a divider plate at the intake to an eccentric manifold;
Figure 8 is a section substantially on line 8-8 of Figure 7 showing soap flow control; and Pigure 9 is a fragmentary view in section showing an embodiment wherein the manifold is secured between the end of the plodder barrel and the cone.
Figure l shows mainly diagrammatically a conventional type soap plodder : .$
11 wherein milled soap is compressed and compacted by a rotating worm 12 and forced through a terminal converging cone 13 from which it is discharged ~ through extrusion nozzle 14 as a continuous bar. The extrusion nozzle imparts . the , . ..

.
.~ , ~~

. ~ . .

107~)465 desired shape and cross section to ;he extruding bar, usually rectangular or circular. Except as will appear this plodder construction may be for example similar to that disclosed in Compa et al. Patent No. 3,485,905.
Referring to Figs. 1 and 2, the cone 13 intermediate its ends is surrounded by a hollow annular manifold member 15 that is fixed to the cone. Member 15 is formed with a circum-ferentially spaced plurality of radially inwardly extending closed rear and side projections 16 that extend fluid tight through apertures 17 in the wall of cone 13 and are formed with fron~ discharge openings 18 that open toward extrusion nozzle 14. As shown in Figure 3 the radially outer edges of openings 18 are preferably flush with the smooth inner surface 24 of the cone. Member 15 may be made in two semi-circular parts secured together along a diametral plane.
A second source of soap is indicated at 21 in Figure 1.
This may comprise another plodder assembly or any device wherein soap is worked under controllod pressure and moisture content conditions and discharged as a continuous column through a conduit 22 which (Figure 2) is connected to discharge into the annular space 23 within manifold 15.
In operation a continuous solid column of the first or main soap in plastic condition is forced by the worm 12 through cone 13. This column flows around the closed rear and side walls of projections 16, thereby effectively forming outwardly open relatively deep longitudinal furrows open out-wardly at the periphery of the first soap column. At the same time a plurality of streams of the second soap in plastic condition 1~704~
are continuously discharged downstream through nozzles 18 into those furrows and become embedded in the moving column of the first soap, thereby effectively depositing and imbedding longitu-dinal stripes of the second soap upon and along the first soap column. ~he soaps are preferably of different color.
During the time that the second soap streams are being incorporated with the first soap column, the entire composite mass is slidably supported by the smooth conical inner surface 24 of cone 13 and is uniformly radially compressed up to the point it is extruded at 14. Figure S diagrammatically illustrates a cross section of the composite mass moving along the cone downstream of manifold 15. The radially outer surface of each second soap stream slides along the cone wall 24 while the unsupported radially inner surface of each second soap stream seeks the bottom of the furrow in the main soap column.
Since the radially outer surface of each second soap stream is in sliding contact with cone surface 24 the reducing cone diameter results in the second soap streams being positively forced radially deeper into their respective furrows. At the same time the second soap streams are being laterally compressed within the furrow sides or for a time within converging lateral extensions of the manifold openings as will appear in Figures 8 and 9. As a result extremely good surface engagement is ensured between the main soap column and the sides and inner ends of each second soap stream while the outer surface of each second soap stream remains in contact with the smooth cone surface at the same level as the adjacent first soap column periphery.

1.070465 It has therefore been found that by locating the rcgion of incorporation of the stripe forming streams into the main soap column so that both during incorporation and for an appreciable period thereafter the composite mass is subjected to uniform radial compression a better surface bond is attained between the first soap column and the stripe forming streams of the second soap.
The compression brings the stream and furrow surfaces into full surface contact so that there are no voids, and the contacting surfaces are better adhesively bonded.
Preferably the streams of second soap entering the furrows of the first soap move at about the same linear velocity as the first soap column, and the two soaps have about the same plasticity.
It has been found particularly advantageous if the first and second soaps have the same beta phase content, as this combination results in better surface bonding of the stripes with the central soap column.
The radial depth of the longitudinal stripes and their spacing width and shape may be determined by the number~
shape and size of projections 16 and openings 18.
It has been noted that where space 23 is of uniform size all around the cone and there is only one second soap inlet as shown in ~igure 1, there may be sufficient drop in pressure in the second soap that the second soap ctreams exiting from the openings 18 that are more remote from the connection fr0m the space 23 to conduit 22 may not contain 1~7t)4~5 the same a~ount of soap as those closer to conduit 22, thus resulting in some non-uniformity in the striping appearance. This may be advantageous for certain purposes, but for better uniformity a second conduit from source 21 may be connected to space 23, for example about 180 from the point shown in Figure 1, with the result that there will be a more equal pressure distribution along the second soap in space 23.
Figures 7 and 8 illustrate another mode of combining the soaps at the manifold. Here the manifold 31 is integrally formed upon an intermediate part of cone 13 and, as shown in Figure 7 has a tubular second soap intake conduit 32 connected to one side thereof while the opposite closed side 33 is eccentric to the cone axis and defines an enlarged manifold space 34 at 180 from the intake. At its juncture with the manifold wall conduit 32 is faired to provide smooth transition surfaces 35 and, between the transition surfaces and at the inner end of conduit 32 is centrally disposed a soap divider plate 36 or teardrop or like streamline contour to oppositely divert opposite sides of the soap column of conduit 32 of flow around opposite sides of the manifold toward space 34. As in the other embodiments conduit 32 is connected to provide a continuous supply of the second, usually colored soap.
Manifold 31 is formed similarly to the earlier embodiment, with circumferentially spaced hollow projections 36 radially outwardly open to the interior of the manifold as indicated at 37 in Figure 7 and projecting as nozzles into the cone in the path of the column of the first soap where they are open downstream as indicated at 38 to discharge into the first soap which is passing centrally of the cone 10704t;5 and between the nozzles. The comblnation of the divider plate and the eccentric space 34 aids in providing substantially equal supply of second soap to all nozzles.
Also as shown in Fig. 8 wherein flow of the first soap ls indicated in solid line arrows and the second soap flow in dotted line arrows there is preferably provided at the end of cone 13 prior to extrusion an annular internal surface 39 that is concave in the upstream direction and effects a smooth progresslve change in the reduction of the composite soap column prior to extruslon. Preferably surface 39 is surrounded by water ~ackets 41 for cooling the extruding soap surfaces.
Also shown in Fig. 8 the side walls of each of the proJectlons 36 are longitudinally extended interiorly of 1~ the cone to form lateral guides and retainers 42 and 43 for the soap streams issuing from openings 38. These guides are dlsposed on opposite sides of the furrows in the main soap column and may extend~almost to surface 39 if desired. mus each second soap stream emerging from the manifold is for a time positively contained and guided by the lateral extensions 42 and 43 while being free at their upper and lower surfaces to engage the cone wall and the bottom of a furrow in the main soap column respectively.
~ollowing extrusion the soap column 40 issuing
2~ from nozzle may be cut into bar sizes and compressed in the direction of the grain of extrusion to final condition.
The manifold through wh~ch the second soap streams are introduced lnto the main soap at the cone may be a separate surrounding member as illustrated in Figs. 1-3, it may be formed integral with the cone wall as illustrated in Figure 8, or it may be an intermediate separate part secured between the end .; of the plodder barrel and the cone as illustrated in Figure 9.
Referring to Figure 9 the manifold 15 which is preferably internally similar in structure to the manifold 15 shown in Figures 2 and 3, is an annular hollow member having opposite side walls removably attached by suitable fastening devices tG flanges 44 and 45 on the plodder barrel and cone 13 respectively. The mode of operation in the apparatus of Figure lA is essentially the same -~ 10 as described for Figures 1-8.
In this embodiment ~he converging side wall extensions ~- of the projections 16, indicated at 46 and 47 are relatively long, extending substantially the interior length of the cone but terminating sufficiently short of surface 39 to permit the sides of the second soap streams to be compressed tightly in full surface engagement within the main soap column furrows.
- The invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather ~ than by ~he foregoing description, and all changes which come -~ within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
'

Claims (11)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. Apparatus for the continuous production of striped soap comprising means for providing an axially moving column of a first soap, means for providing and imbedding a plurality of circumferentially spaced longitudinally extending streams of a different soap or soaps within and along the surface of said column to provide a moving composite soap mass, means for subjecting said moving soap mass to substantially uniform radial compression to set the imbedded different soaps in the soap mass and means for subsequently extruding said mass in substantially uniform cross section.
2. Apparatus for the continuous production of striped soap comprising means defining a conical passage, means for feeding a solid column of a first soap in plastic condition under pressure toward the larger end of said passage, means in the path of said column providing a plurality of circum-ferentially spaced downstream facing openings for depositing and imbedding streams of a different soap or soaps in plastic condition within and along the periphery of said column to form a slidably moving composite soap mass within said passage, said mass being substantially uniformly radially compressed during movement along said passage, and means at the smaller end of said passage whereby said mass is extruded in substantially uniform cross section.
3. The apparatus defined in Claim 2, wherein said openings are dis-posed to discharge said streams into sliding contact with the surface of said passage and said column slidably contact said passage surface between said streams.
4. The apparatus defined in Claim 2, wherein said means providing said downstream facing openings is an annular manifold having an inlet for introducing said different soap and a plurality of internal projections that extend into said passage and are formed with said openings within the passage adjacent said passage surface.
5. The apparatus defined in Claim 4, wherein said manifold encloses an annular soap distribution space that increases in cross section away from the connection between said inlet and said space.
6. The apparatus defined in Claim 4, wherein there is provided in the manifold inlet a divider plate for directing portions of the incoming stream of said different soap to flow around opposite sides of the manifold.
7. The apparatus defined in Claim 2, wherein said passage is the interior of the terminal cone of a soap plodder, said cone having a series of circumferentially spaced apertures arranged in a ring and mounting an extrusion nozzle at its smaller end, and said means providing said different soap discharge openings is an annular manifold disposed externally around said cone and having a series of substantially radial projections extending in-wardly at said cone apertures, said downstream facing openings being on the inner ends of said projections.
8. The apparatus defined in Claim 7, wherein an annular upstream facing concave surface is provided interiorly surrounding the open small end of the cone.
9. The apparatus defined in Claim 2, wherein said means for feeding a solid column of soap under pressure comprises a plodder chamber and said means providing said downstream facing openings is an annular manifold fixed between the end of said plodder chamber and said passage defining means at the larger end of said passage.
10. The apparatus defined in Claim 2, wherein said means providing said downstream facing openings comprises lateral downstream extensions for confining and guiding each of said different soap streams for a predetermined distance.
11. The apparatus defined in Claim 10, wherein said lateral extensions are converging plates one at each side of each opening.
CA313,296A 1973-06-12 1978-10-13 Apparatus for making variegated soap base Expired CA1070465A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
IT50733/73A IT985443B (en) 1973-06-12 1973-06-12 DEVICE AND PROCEDURE FOR THE PRODUCTION OF SOAP WITH SOAP STRIP INSERTS OF A TYPE DIFFERENT FROM THE MAIN ONE

Publications (1)

Publication Number Publication Date
CA1070465A true CA1070465A (en) 1980-01-29

Family

ID=11273602

Family Applications (2)

Application Number Title Priority Date Filing Date
CA201,916A Expired CA1049725A (en) 1973-06-12 1974-06-07 Apparatus for making variegated soap base
CA313,296A Expired CA1070465A (en) 1973-06-12 1978-10-13 Apparatus for making variegated soap base

Family Applications Before (1)

Application Number Title Priority Date Filing Date
CA201,916A Expired CA1049725A (en) 1973-06-12 1974-06-07 Apparatus for making variegated soap base

Country Status (10)

Country Link
US (1) US3923438A (en)
BE (1) BE816208A (en)
BR (1) BR7404680D0 (en)
CA (2) CA1049725A (en)
CH (1) CH594731A5 (en)
DE (1) DE2426492C2 (en)
FR (1) FR2233395B1 (en)
GB (1) GB1466146A (en)
IT (1) IT985443B (en)
ZA (1) ZA742916B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4201743A (en) * 1971-05-27 1980-05-06 Colgate-Palmolive Company Method of making soap bars
DE2526917C2 (en) * 1975-06-16 1979-06-28 Henkel Kgaa, 4000 Duesseldorf Device for the production of two-tone striped soap bars
GB1580028A (en) * 1976-03-26 1980-11-26 Unilever Ltd Manufacture of detergent bars
US4193752A (en) * 1976-03-26 1980-03-18 Lever Brothers Co. Manufacture of marbled detergent bars
NZ188183A (en) * 1977-08-25 1981-05-29 Unilever Ltd Injecting a liquid into a detergent mass partition in extrusion cone
US4201528A (en) * 1978-06-30 1980-05-06 Colgate-Palmolive Company Mechanical means for reducing cracking in soap bars
IN151160B (en) * 1979-04-06 1983-02-26 Lever Hindustan Ltd
US4473522A (en) * 1981-10-26 1984-09-25 Colgate-Palmolive Company Crack elimination in soap
US4407647A (en) * 1981-11-30 1983-10-04 Colgate-Palmolive Company Soap plodder for elimination of wet cracking
NZ205598A (en) * 1982-09-30 1987-03-06 Colgate Palmolive Co Plodder outlet assembly to produce bicoloured detergent bars
FR2565247B1 (en) * 1984-06-04 1987-09-04 Granval Jean Jacques MULTICOLORED SOAP, MANUFACTURING METHOD AND MACHINE FOR THE MANUFACTURE
US4879063A (en) * 1987-06-05 1989-11-07 The Dial Corporation Process for making translucent soap bars
US5198140A (en) * 1988-11-02 1993-03-30 Colgate-Palmolive Company Dual composition soap or detergent bar containing convoluted surfaces and tongue and groove interlock
US5605765A (en) * 1994-12-06 1997-02-25 Magma Industries (Ilum) Ltd. Decorative composite article and method of making a decorative pattern
US5869437A (en) * 1996-10-29 1999-02-09 Wolfersberger; Donna J. Transparent soap with dissolvable logo
US6390797B1 (en) * 1999-02-05 2002-05-21 The Dial Corporation Apparatus for manufacturing multicolored soap bars
US6699426B1 (en) * 1999-06-15 2004-03-02 National Gypsum Properties, Llc. Gypsum wallboard core, and method and apparatus for making the same
AU2001263471A1 (en) * 2000-05-26 2001-12-11 Original Bradford Soap Works Apparatus and method for making striated soap
GB2364267A (en) * 2000-07-06 2002-01-23 Lee Kuo Hsiung Method for manufacturing pattern-through soap
US6852260B2 (en) * 2001-06-29 2005-02-08 Colgate-Palmolive Company Process for preparing cleansing bars having well-defined platelet striations therein
US20030236219A1 (en) * 2002-06-21 2003-12-25 Nightingale Stephen D. Edible product markers and methods for making and using edible product markers
NZ537729A (en) * 2002-06-21 2006-07-28 Stephen D Nightingale Multi-functional product markers and methods for making and using the same
US20060134255A1 (en) * 2004-12-16 2006-06-22 Myers E G Variable drive marbleizing rotor

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL277033A (en) * 1961-04-10 1900-01-01
US3606636A (en) * 1967-05-05 1971-09-21 Dow Chemical Co Extrusion die
DE1933920A1 (en) * 1969-07-03 1971-01-14 Dunlop Ag Die head for extrusion presses
FR2110666A5 (en) * 1970-10-26 1972-06-02 Clair Bernard Savonnerie
ZA72180B (en) * 1971-01-23 1973-09-26 Colgate Palmolive Co Process and apparatus for producing variegated detergent bars
ZA723150B (en) * 1971-05-27 1973-12-19 Colgate Palmolive Co Soap bars
CA1000916A (en) * 1971-11-05 1976-12-07 Unilever Limited Manufacture of soap bars
US3792945A (en) * 1972-07-21 1974-02-19 Rowland Prod Inc Apparatus for producing multicolor patterns and sheet material produced thereby

Also Published As

Publication number Publication date
GB1466146A (en) 1977-03-02
AU6891474A (en) 1975-11-20
DE2426492A1 (en) 1975-01-09
BR7404680D0 (en) 1975-09-30
CA1049725A (en) 1979-03-06
BE816208A (en) 1974-09-30
FR2233395B1 (en) 1977-09-30
DE2426492C2 (en) 1983-11-17
ZA742916B (en) 1975-12-31
IT985443B (en) 1974-11-30
CH594731A5 (en) 1978-01-31
FR2233395A1 (en) 1975-01-10
US3923438A (en) 1975-12-02

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