CA1049377A - Bandmill strain mechanism - Google Patents
Bandmill strain mechanismInfo
- Publication number
- CA1049377A CA1049377A CA138,570A CA138570A CA1049377A CA 1049377 A CA1049377 A CA 1049377A CA 138570 A CA138570 A CA 138570A CA 1049377 A CA1049377 A CA 1049377A
- Authority
- CA
- Canada
- Prior art keywords
- strain
- arm
- saw
- counterweight
- air spring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D55/00—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
- B23D55/10—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of devices for tensioning strap saw blades
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/707—By endless band or chain knife
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/707—By endless band or chain knife
- Y10T83/7226—With means to guard the tension
- Y10T83/7239—With means to vary distance between pulley or sprocket axes
- Y10T83/7251—Including means to yieldably bias pulley
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/707—By endless band or chain knife
- Y10T83/7226—With means to guard the tension
- Y10T83/7239—With means to vary distance between pulley or sprocket axes
- Y10T83/7251—Including means to yieldably bias pulley
- Y10T83/7258—By fluid means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
ABSTRACT OF THE DISCLOSURE
Strain mechanism for bandmill using deadweight lever mechanism in which undersirable effects of inertia of counterweight and friction at knife edges are reduced.
Rolling diaphragm air cylinder is used in one of three pos-itions. In first position cylinder extends between arbor carrier arm and plunger tube and supplies portion of saw strain permitting lighter counterweight. In second position it extends between counterweight and and plunger tube and eliminates counterweights. In third position counterweight is supported on counterweight arm by yoke supported by cylinder which resiliently mounts weight.
Strain mechanism for bandmill using deadweight lever mechanism in which undersirable effects of inertia of counterweight and friction at knife edges are reduced.
Rolling diaphragm air cylinder is used in one of three pos-itions. In first position cylinder extends between arbor carrier arm and plunger tube and supplies portion of saw strain permitting lighter counterweight. In second position it extends between counterweight and and plunger tube and eliminates counterweights. In third position counterweight is supported on counterweight arm by yoke supported by cylinder which resiliently mounts weight.
Description
10493'77 BANDMILL STRAIN ME CHANI SM
BACKGROUND OF T}E INVENTION
Field of the Invention The invention relates to improvements in strain mechanisms as used on bandmills, particularly bandmills as used in the lumber processing industry.
Prior Art A bandmill has an endless saw running on ~paced co-planar wheels, the wheels being journalled on arbors, the saw being strained by forcing the arbors apart. A
common means to strain the saw uses a deadweight lever mechanism in which a weighted counterweight arm, through a knife-edge system, exerts an axial force on a strain rod, the strain rod acting indirectly on one of the arbors, tending to force the arbors apart. This system has been used with success for many years, but fluctuations in the cutting load produce excessive tension in the saw such that life of the saw is reduced, and quality of cutting is im-paired. Excessive tension results from slow response of thestrain system to accommodate rapidly applied additional forces on the saw resulting from, for instance, lateral deflection of the saw, such slow response being attributed to friction occuring between the knife-edges and knife-edge seats, and inertia of the weighted lever arm. Undesirable effects of friction and inertia are accentuated in high strain bandmills.
SUMMARY OF THE INVENTION
The invention reduces difficulties above in the prior art by providing a strain system having relatively low inertia and a strain system in which energy losses due to friction are reduced. The invention is particularly ,~
., -. ....
10~9377 adapted for, b~t not li~ited to, converting an existing bandmill using a deadweight lever mechanism ~o a resilient strain system according to the invention. The invention has particular advantages in converting an existing high strain bandmill.
An existing bandmill can be converted by using a rolling diaphragm air cylinder mounted in one or more of three positions on the bandmill, the air cylinder communicating with an air reservoir maintained at a controlled constant pressure.
The air cylinder as above is one type of air spring, which spring provides an essentially frictionless resilient mounting to be described The air cylinder extends between a coupling means cooperating with the arbor carrier arm of the bandmill, and a reaction means which provides an equal and opposite reaction to maintain the cylinder in equilibrium.
In a first position of the cylinder, the cylinder extends between a means secured to an upper end of a plunger tube and a carrier arm of the upper wheel support. A lighter counterweight is used on the counterweight arm to apply a portion of the strain and extension of the cylinder applies a remaining portion of the strain.
In a second position of the cylinder, the counter-weight is eliminated and the cylinder extends between a bracket on the plunger tube and the counterweight arm.
In a third position of the cylinder, a counterweight of usual weight is used on the arm but is mounted on a yoke which is carried by the air cylinder, thus providing a resi-- liently mounted weight which reduces effects of inertia in the strain mechanism.
If desired, advantages of a resiliently mounted weight can be combined with the air cylinder mounted in the first position. Other combinations within the invention are possible.
104'3377 A detail~d description following, related to drawings, gives exemplification of apparatus according to th~ invention which, however, is capable of expre~sion in structure other than that particularly described and illustrated.
DESCRIPTION OF THE DRAWINGS
Fig. 1 is a simplified side elevation of a prior art bandmill, Fig. 2 is a simplified end elevation of the bandmill as seen from 2-2, Fig. 1, Fig. 3 is a simplified fragmented section of a prior art strain system as seen on 3-3, Fig. 2, Fig. 4 is a simplified fragmented diagram of a portion of the strain system according to the invention, showing alternative positions of rolling diaphragm air cylinders for applying saw strain, Fig. 5 is a schematic of a pneumatic circuit for applying strain to a bandmill using a rolling diaphragm air cylinder strain system according to the invention, the circuit providing a substantially constant and accurately known air pressure, Fig. 6 is a simplified side elevation of a deadweight lever mechanism of a constant air pressure supply, Fig. 7 is a simplified fragmented side elevation of an upper arbor of a bandmill showing a first position of a rolling diaphragm air cylinder, .
Fig. 8 is a simplified side elevation of a lower end of a plunger tube, showing a second position of a rolling diaphragm aîr cylinder, Fig. 9 is a simplified plan view on 9-9 of Fig. 8, some portions being shown in section, Fig. 10 is a fragmented side elevation of the air cylinder ~n a third position in which a counterweight is resiliently mounted, some portions being removed for clarity, Fig. 11 i~ a simplified fragmented section on 11-11 of F~g. 10, some portions not shown in section, Fig. 12 i~ a fragmented side elevation of a knife-edge mounting of Fig. 10, Fig. 13 is an end elevation of the knife-edge mounting of Fig. 12.
; 20 DETAILED DISCLOSURE
Fi~s. 1 throu~h 3 are Prior Art FiRs. l and 2 A prior art bandmill 10 has upper and lower wheels 11 and 12 journalled on arbors 13 and 14, the arbors carried in upper and lower wheel supports 15 and 16. An endleRs saw 18 (shown only in Fig. 1 in broken outline) runs on the two wheels, the lower wheel 12 being powered from the arbor 14 and the upper wheel 11 being driven by the saw, and forced apart from the wheel 12 by a deadweight strain mechanism 20, which strains the saw to a predetermined load.
.. .. ~. . , ~
.
Side columns 22 and 23 extend from a base 24 to a position below the upper wheel support 15, which support is carried on plungers 27 and 28. The plungers 27 and 2~ herein are tubes having bores for reasons to be described. With modifications the plungers can be solid. The upper wheel sup-port is raised or lowered by lifting devices 25 and 26 pro-vided at inner ends of the plunger tubes 27 and 28. The strain system 20 includes a counterweight arm 30 having an inner end secured to a rocker shaft 31 and an outer end supporting a counterweight 34;
Fi~. 3 The strain system has essentially similar first and second portions associated with each plunger, the first portion having a knife edge seat assembly 35 cooperating with the rocker- shaft 31, which shaft is subjected to a turning moment produced by the counterweight 34 acting on the arm 30. The assembly 35 has first and second knives 37 and 38 in engagement with knife seats of a seat portion 40 coupled to the rocker shaft, the first knife 37 being secured to an inner end of a " :
strain rod 41.
Rotation of the rocker shaft moves the counterweight arm 30 (broken outline) as shown by an arrow 43. An outer end 44 of the strain rod is in engagement with a carrier arm 45 of the wheel support 15, the carrier arm being hinged for rotation about a pin 46 at an upper end of a yoke 47. The yoke 47 is secured to an upper end 49 of the plunger, clearance being provided to permit axial movement of the strain rod relative to the plunger.
~- The plunger tube is free to slide axially within the column 22, when the lifting device 25 is extended or retracted for setting the strain of the saw or changing a saw. When the saw is strained and in equilibrium, anti-clockwise moments on the seat portion from the strain rod are balanced by clockwise , 10493~7 moments on the seat portion 40 due to ~he weight ~4 (Figs. 1 and
BACKGROUND OF T}E INVENTION
Field of the Invention The invention relates to improvements in strain mechanisms as used on bandmills, particularly bandmills as used in the lumber processing industry.
Prior Art A bandmill has an endless saw running on ~paced co-planar wheels, the wheels being journalled on arbors, the saw being strained by forcing the arbors apart. A
common means to strain the saw uses a deadweight lever mechanism in which a weighted counterweight arm, through a knife-edge system, exerts an axial force on a strain rod, the strain rod acting indirectly on one of the arbors, tending to force the arbors apart. This system has been used with success for many years, but fluctuations in the cutting load produce excessive tension in the saw such that life of the saw is reduced, and quality of cutting is im-paired. Excessive tension results from slow response of thestrain system to accommodate rapidly applied additional forces on the saw resulting from, for instance, lateral deflection of the saw, such slow response being attributed to friction occuring between the knife-edges and knife-edge seats, and inertia of the weighted lever arm. Undesirable effects of friction and inertia are accentuated in high strain bandmills.
SUMMARY OF THE INVENTION
The invention reduces difficulties above in the prior art by providing a strain system having relatively low inertia and a strain system in which energy losses due to friction are reduced. The invention is particularly ,~
., -. ....
10~9377 adapted for, b~t not li~ited to, converting an existing bandmill using a deadweight lever mechanism ~o a resilient strain system according to the invention. The invention has particular advantages in converting an existing high strain bandmill.
An existing bandmill can be converted by using a rolling diaphragm air cylinder mounted in one or more of three positions on the bandmill, the air cylinder communicating with an air reservoir maintained at a controlled constant pressure.
The air cylinder as above is one type of air spring, which spring provides an essentially frictionless resilient mounting to be described The air cylinder extends between a coupling means cooperating with the arbor carrier arm of the bandmill, and a reaction means which provides an equal and opposite reaction to maintain the cylinder in equilibrium.
In a first position of the cylinder, the cylinder extends between a means secured to an upper end of a plunger tube and a carrier arm of the upper wheel support. A lighter counterweight is used on the counterweight arm to apply a portion of the strain and extension of the cylinder applies a remaining portion of the strain.
In a second position of the cylinder, the counter-weight is eliminated and the cylinder extends between a bracket on the plunger tube and the counterweight arm.
In a third position of the cylinder, a counterweight of usual weight is used on the arm but is mounted on a yoke which is carried by the air cylinder, thus providing a resi-- liently mounted weight which reduces effects of inertia in the strain mechanism.
If desired, advantages of a resiliently mounted weight can be combined with the air cylinder mounted in the first position. Other combinations within the invention are possible.
104'3377 A detail~d description following, related to drawings, gives exemplification of apparatus according to th~ invention which, however, is capable of expre~sion in structure other than that particularly described and illustrated.
DESCRIPTION OF THE DRAWINGS
Fig. 1 is a simplified side elevation of a prior art bandmill, Fig. 2 is a simplified end elevation of the bandmill as seen from 2-2, Fig. 1, Fig. 3 is a simplified fragmented section of a prior art strain system as seen on 3-3, Fig. 2, Fig. 4 is a simplified fragmented diagram of a portion of the strain system according to the invention, showing alternative positions of rolling diaphragm air cylinders for applying saw strain, Fig. 5 is a schematic of a pneumatic circuit for applying strain to a bandmill using a rolling diaphragm air cylinder strain system according to the invention, the circuit providing a substantially constant and accurately known air pressure, Fig. 6 is a simplified side elevation of a deadweight lever mechanism of a constant air pressure supply, Fig. 7 is a simplified fragmented side elevation of an upper arbor of a bandmill showing a first position of a rolling diaphragm air cylinder, .
Fig. 8 is a simplified side elevation of a lower end of a plunger tube, showing a second position of a rolling diaphragm aîr cylinder, Fig. 9 is a simplified plan view on 9-9 of Fig. 8, some portions being shown in section, Fig. 10 is a fragmented side elevation of the air cylinder ~n a third position in which a counterweight is resiliently mounted, some portions being removed for clarity, Fig. 11 i~ a simplified fragmented section on 11-11 of F~g. 10, some portions not shown in section, Fig. 12 i~ a fragmented side elevation of a knife-edge mounting of Fig. 10, Fig. 13 is an end elevation of the knife-edge mounting of Fig. 12.
; 20 DETAILED DISCLOSURE
Fi~s. 1 throu~h 3 are Prior Art FiRs. l and 2 A prior art bandmill 10 has upper and lower wheels 11 and 12 journalled on arbors 13 and 14, the arbors carried in upper and lower wheel supports 15 and 16. An endleRs saw 18 (shown only in Fig. 1 in broken outline) runs on the two wheels, the lower wheel 12 being powered from the arbor 14 and the upper wheel 11 being driven by the saw, and forced apart from the wheel 12 by a deadweight strain mechanism 20, which strains the saw to a predetermined load.
.. .. ~. . , ~
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Side columns 22 and 23 extend from a base 24 to a position below the upper wheel support 15, which support is carried on plungers 27 and 28. The plungers 27 and 2~ herein are tubes having bores for reasons to be described. With modifications the plungers can be solid. The upper wheel sup-port is raised or lowered by lifting devices 25 and 26 pro-vided at inner ends of the plunger tubes 27 and 28. The strain system 20 includes a counterweight arm 30 having an inner end secured to a rocker shaft 31 and an outer end supporting a counterweight 34;
Fi~. 3 The strain system has essentially similar first and second portions associated with each plunger, the first portion having a knife edge seat assembly 35 cooperating with the rocker- shaft 31, which shaft is subjected to a turning moment produced by the counterweight 34 acting on the arm 30. The assembly 35 has first and second knives 37 and 38 in engagement with knife seats of a seat portion 40 coupled to the rocker shaft, the first knife 37 being secured to an inner end of a " :
strain rod 41.
Rotation of the rocker shaft moves the counterweight arm 30 (broken outline) as shown by an arrow 43. An outer end 44 of the strain rod is in engagement with a carrier arm 45 of the wheel support 15, the carrier arm being hinged for rotation about a pin 46 at an upper end of a yoke 47. The yoke 47 is secured to an upper end 49 of the plunger, clearance being provided to permit axial movement of the strain rod relative to the plunger.
~- The plunger tube is free to slide axially within the column 22, when the lifting device 25 is extended or retracted for setting the strain of the saw or changing a saw. When the saw is strained and in equilibrium, anti-clockwise moments on the seat portion from the strain rod are balanced by clockwise , 10493~7 moments on the seat portion 40 due to ~he weight ~4 (Figs. 1 and
2) acting on the arm 30. With a constant load on the saw, the weight 34 is stationary, ho~ever when the saw is operating and variations in cutting forces occur, pa-rticularly if the saw is deflec~ed transversely, the anti-clockwise moments on the knife seat elernent fluctuate and there is a tendency for the weight 34 to move, which tendency is reduced and delayed by inertia of the weight and friction between components of the strain mechanism.
Hereinafter, the time between an instant of applying an addi-tional load to the saw and the instant the strain system res-ponds to that additional load is termed response of the strain system. Slow response of prior art strain systems is attributed to the inertia and friction above ~i~. 4 A strain mechanism 50 according to the invention has essentially similar first and second portions of means to strain the saw, the first portion only being shown, which portion in-cludes a plunger tube 51, having a knife edge seat assembly 52 and a counterweight arm 53. The plunger tube 51 has a yoke 54 hinging a carrier arm 55 which supports one end of an arbor 56 carrying the upper wheel (not shown). A plunger tube lifting device 61 at a lower end of the plunger tube 51 is for changing the saw and setting the strain. The foregoing applies to the present invention and is also common to the conventional dead-weight strain mechanism of a prior art bàndmill shown in Figs.1, 2 and 3, thus the present invention is particularly adapted to convert existing bandmills to a strain mechanism according to the invention.
A central concept of the invention is to provide a strain system in which effects of friction and inertia are less than in the strain systems of prior art bandmills so as to improve response of the system, that is to reduce time delay above. With an improved response, the strain system can ~ 049377 respond to a sudden increase in load on the saw, thus reducing strain fluctuations, with a corresponding increase in accuracy of cut, other factors remaining unchanged Effects of friction and inertia are reduced by using a resilient means to apply load to the counterweight arm instead of the counterweights, or by using the resilient means to apply a portion of the strain in combination with lighter counter-weights, or to mount the counterweight resiliently.
The resilient means to apply load to strain the saw is an extensible and retractable rolling diaphragm air cylinder.
The air cylinder can be mounted in one of three positions to be described, or if desired a combination of two positions can be used. A rolling diaphragm air cylinder is one example of an air spring for use in the invention. Such air springs have a chamber defined in part by a flexible membrane, the chamber having an inlet port communicating with a reservoir containing a pressur-ized gas at an essentially constant pressure, to be described.
It is of particular importance that an air spring such as a rolling diaphragm air cylinder is used, as opposed to a con-ventional pneumatic cylinder. In a conventional pneumatic cy-linder, friction between piston and cylinder produces a cylinder that is relatively unyielding and does not respond sufficiently quickly to absorb fluctuating loads that occur during sawing.
Compared with a conventional pneumatic cylinder, in a rolling diaphragm air cylinder, effects of friction and leakage are negligible. A suitable rolling diaphragm air cylinder is manu-factured by the Bellofram Corporation of Massachusetts, United States of America, Bellofram being a registered trade mark of the Bellofram Products Company, a division of the above corp-oration. One particular cylinder that has been used with suc-cess is a no-spring return, single acting type, as described in the Bellofram catalogue AC-500-C (6-67) on page 11 as series E
or F. Hereinafter, the term air cylinder refers to a rolling diaphragm air cylinder or equivalent air spring as above :' ' .
A first position of the air cylinder is shown in broken outline at 64, the cylinder extending between the carrier anm, in this instance an outer end 60 of the carrier arm, and a means secured to an upper end of the plunger tube, in this instance an extension 63 of the yoke 54. Thus extension of the cylinder rotates the carrier arm 55 in a direction of an arrow 57 about an inner end 59, this rotation being followed by movement of the strain rod. Thus, with a counterweight (not shown) on the arm 53 acting in a direction of arrow 62 counter-weight strain is additional to that supplied by the cylin-der, thus less counterweight is re~uired than in prior art bandmills, thus reducing effects of inertia and friction ~hat are inherent with a heavier counterweight. As the extension 63 moves with the plunger tube 51, raising and lowering the plunger tube concurrently raises and lowers the air cylinders, thus stroke of the air cylinder can be relatively small, sufficient to accommodate changes in effective saw length, usually about one quarter of an inch.
The upper wheel arbor is supported in two carrier arms, thus two cylinders are required, one for each arm. This - position is described with reference to Fig. 7.
A second position of the air cylinder is shown in broken outline at 65, the cylinder extending from a bracket 69 on the plunger and the counterweight arm. A
inner end 71 of the bracket is secured to the plunger tube 51, and an outer end 72 of the bracket provides a mounting for the air cylinder. The cylinder extends between a point 74 on the arm 53 and the end 72 o the bracket, such that extension of the cylinder forces the arm in a direction of arrow 76, increasing strain on the saw. As the bracket 69 is secured to the plunger 51, raising and lowering the plunger concurrently raises and lowers the cylinder, thus the stroke of the jack can also be rela-tively small, of the order of one inch. This position is described with reference to Figs. 8 and 9.
S A third position of the air cylinder is shown in broken outline at 84, the cylinder supporting a yoke 85 interposed between a counterweight and the counter-weight arm so as to mount the weight resiliently. This position is described with reference to Figs. 10 through 13.
With the air cylinder in the first position, the carrier arm is a coupling means cooperating directly with the air cylinder to transmit force from the cylinder to the carrier, and the means secured to the plunger tube serves as a reaction means cooperating with the air cylinder to apply an equal and opposite reaction to the cylinder to maintain the cylinder in equilibrium. With the air cylinder in the second and third positions, the strain rod, the knife edge seat assembly and the counterweight arm serve as coupling means cooperating with the air cylinder to transmit force from the cylinder to the carrier. The bracket 69 secured to the plunger tube and the yoke 85 also serve as reaction means cooperating with the air cylinder to apply an equal and opposite reaction the cylinder to maintain the cylinder in equilibrium.
~ .
Fi~. 5 A rolling diaphragm air cylinder is responsive to small changes in air pressure and to reduce chances of undesirable strain fluctuations resulting from varia-- tions in pressure from conventional pressurized air ~ sources, a supply of pressurized air at substantially .
~ . . . .
, . .
104~377 constant pressure is used. This is supplied by a constant air pressure means 90 according to the invention which includes a deadweight lever mechanism 92, similar to the strain mechanism used to strain the saw. The constant air pressure supply is used with cylinders in the first and second positions only - it is not required for cylinders in the third position. If accurate air pressure gauges are available, i.e. gauges reading to + 1 psi, and three or more are used as a backup safety measure, the means 90 of Figs. 5 and 6 can be eliminated, a suitable constant pressure reservoir being substituted.
The means 90 is supplied with air from a compressor (not shown) through a line 93 feeding air through a manually-operated shut-off valve 95 into a reservoir 96. Lines 98 extending from the reservoir are siamesed into a first junction, air pressure at the junction being read by a gauge 101. Excess air is ex-hausted through an exhaust valve 103. An expansion allowance means 105 communicates with the air in the reservoir through a line 104, and maintains air pressure in the reservoir substantially constant for normal tempera-ture changes in a sawmill. When temperatures are fairly constant, the means 105 can be omitted.
From a second junction 100, a line 106 feeds into a rolling diaphragm air cylinder 108 of the deadweight mechanism 92. A rod 110 of the cylinder 108 bears against a counterweight arm 112, the arm being hinged at an inner end 113 mounted on a portion of framework 126, the arm carrying a counterweight 116 at an outer end 114.
; 3~ Clockwise moments on the arm generated by the weight 115 are counteracted by anti-clockwise moments from an upward force from the cylinder 108. Upper and lower stops 118 ^ 11 -104'9377 and 119 are provided to limit movement of the arm.
A second line 121 extends from the junction lO0 and colmnunicates with a rolling diaphragm air cylinder 120, connected to the bandmill in one of the two positions of Fig. 4. It should be noted that two air cylinders are used in the first position, and two can be used in the second position, a second cylinder being shown in broken outline at 120.1. Simple strain-ratio calculations are required to provide a measure of saw strain, parameters relating to the strain include air pressure in the cylinders, effective cross-sectional areas of the cylinder 108 in the mechanism 92, and the cylinders in the bandmill and ment arms relating to the bandmill and the mechanism 92. _ Fi~. 6 The deadweight lever mechanism 92 shown sche-matically in Fig. 5 has the rolling diaphragm air cylinder 108 secured to an upper platform 125 of the framework 126.
The reservoir 96 communicates through lines 98 with the cylinder 108, the rod 110 having a knife edge 128 at an upper end in engagement with a knife seat 130 of the arm 112. The arm 112 can rotate about the hinge 113 through an angle 129 of the order of about twenty degrees, suf-ficient to accommodate normal fluctuations of the arm 112.
The stroke of the cylinder 108 can be of the order of four inches, the stops 118 and 119 limiting movement as previously described. A particular advantage of this mechanism is that an operator of the bandmill uses weights to set the strain, and the simple strain-ratio calculation is all that is required to assess strain, such calculation being similar to prior art calculation.
.,.. , , .
104'~377 Fi~. 7 1, In the first position 64 (Fig. 4) of the air cylinder, the cylinder extends between the plunger tube 51 and the arbor carrier arm 55. In Fig. 7, a rolling diaphragm air cylinder 131 has a piston rod 132 extending downwards in engagement with the extension 63 of the yoke 54 (broken outline). A bolt 134 extending downwards from the end 60 of the carrier passes through a hole 136 (broken outline) in the extension 63, the bolt carrying upper and lower stops 138 and 139. Thus, travel of the yoke relative to the extension 63 is limited by the stops 138 and 139, thus protecting the rolling diaphragm cylinder which has a stroke of about one inch. Saw strain can be calculated ; from force due to air pressure in the cylinder 131, plus force from a corresponding cylinder (not shown) on an opposite carrier arm, plus additional strain from the conven-tional counterweight (not shown), the counterweight usually accounting for about one third of total saw strain. When changing the saw, movement of the plunger tubes also ves the extension 63 and thus stroke of the cylinder 131 is not required to accommodate full travel of the plunger tube.
Figs. 8 and 9 In the second position 65 (Fig. 4) the inner end 71 of the bracket 69 is secured to a lower end of the plunger 51, the bracket carrying a rolling diaphragm cylinder 200. The counterweight arm 53 extends from the rocker shaft 31 (broken outline), an outer end of the shaft being hinged at a pin 202 to a lower end of a piston rod 201 of the cylinder 200. The bracket 69 has the outer end 72 carrying the cylinder 200 and when changing the saw, operation of the raising or lowering device 25 (broken outline) moves the plunger 51 and the bracket 69. Thus stroke of the 1049~
cylinder does not have to accommodate full travel of the plungers, and is about four inches dependent on length of the arm 53. Extension of the piston rod 201 rotates the arm 53 through an arc 203, thus rotating the rocker shaft 31, and with it the knife edge assembly 52 to strain of the s~w.
Figs. 10 and 11 An alternative means of applying load to the counter-weight arm 53 is to unt the counterweight resiliently, thus reducing effects of inertia of the weight. The counter-weight arm 53 cooperates with a yoke 220 carrying counter-weights 221. A knife seat 2.22 on the arm 53 carries a knife edge assembly 224 at a lower end of a piston rod 225 of a rolling diaphragm air cylinder 226. The yoke 22~ has parallel side members 229 and 230 straddling the carrier arm, the side members being joined by parallel top and bottom members 231 and 232. The cylinder 226 is secured to the top member 231, the piston rod extending downwards. A hose 234 extends from the air cylinder 226 to an air reservoir (not shown),pressure in the air reservoir being adjusted so that the piston in the cylinder balances at an approximate mid-stroke position to provide maximum length of stroke in either direction to absorb fluctuation. In this position saw strain is obtained from strain ratio calculations based on the counterweight -air pressure in the cylinder having no effect on strain ratio.
The piston rod is carried in low friction bearings which provide transverse support for the piston rod so as to reduce binding between the piston rod, the piston and the cylinder.
The bearings are suitably linear ball bushings or an air bearing adapted for axial movement between the rod and bear-ing. Conventional bearings supplied by Bellofram (trade mark)are too close-coupled to provide adequate lateral support and longer bearings are substituted, of the order of six ' ' ' -inches.
Resilient mounting of the weight 221 reduces load on the saw due to fluctuations occuring during sawing by permitting the weight to remain substantially stationary whilst small oscillations of the counterweight anm are absorbed by the air cylinder 226. Thus, inertia effects of the weight are reduced. A particular advantage in unt-ing the cylinder in the third position is that if air pres~
sure in the cylinder fails, the piston "bottoms" in the cylinder and the saw does not lose strain, thus it is fail-safe. Resilient unting of the weight can be used in combination with an air cylinder mounted on the carrier arm in the first position 64 (Fig. 4), which combination reduces effects of both friction and inertia.
Fi~s. 12 and 13 The knife edge assembly 224 has a knife edge 236 (broken outline) straddled by two downwardly extending guides 237 and 238 spaced at a distance somewhat greater than width of the counterweight arm 53 to provide clearance for the knife edge assembly and the counterweight arm. The guides reduce a tendency of the knife edge 236 to roll or slide sideways off the knife seat 222 (Fig. 15).
ALTERNATIVES AND EQUIVALENTS
The invention is shown in use in a vertical band-mill, however with suitable modifications a horizontal band-mill using a similar strain mechanism can be converted to using air cylinders as described above.
~, . ....
Hereinafter, the time between an instant of applying an addi-tional load to the saw and the instant the strain system res-ponds to that additional load is termed response of the strain system. Slow response of prior art strain systems is attributed to the inertia and friction above ~i~. 4 A strain mechanism 50 according to the invention has essentially similar first and second portions of means to strain the saw, the first portion only being shown, which portion in-cludes a plunger tube 51, having a knife edge seat assembly 52 and a counterweight arm 53. The plunger tube 51 has a yoke 54 hinging a carrier arm 55 which supports one end of an arbor 56 carrying the upper wheel (not shown). A plunger tube lifting device 61 at a lower end of the plunger tube 51 is for changing the saw and setting the strain. The foregoing applies to the present invention and is also common to the conventional dead-weight strain mechanism of a prior art bàndmill shown in Figs.1, 2 and 3, thus the present invention is particularly adapted to convert existing bandmills to a strain mechanism according to the invention.
A central concept of the invention is to provide a strain system in which effects of friction and inertia are less than in the strain systems of prior art bandmills so as to improve response of the system, that is to reduce time delay above. With an improved response, the strain system can ~ 049377 respond to a sudden increase in load on the saw, thus reducing strain fluctuations, with a corresponding increase in accuracy of cut, other factors remaining unchanged Effects of friction and inertia are reduced by using a resilient means to apply load to the counterweight arm instead of the counterweights, or by using the resilient means to apply a portion of the strain in combination with lighter counter-weights, or to mount the counterweight resiliently.
The resilient means to apply load to strain the saw is an extensible and retractable rolling diaphragm air cylinder.
The air cylinder can be mounted in one of three positions to be described, or if desired a combination of two positions can be used. A rolling diaphragm air cylinder is one example of an air spring for use in the invention. Such air springs have a chamber defined in part by a flexible membrane, the chamber having an inlet port communicating with a reservoir containing a pressur-ized gas at an essentially constant pressure, to be described.
It is of particular importance that an air spring such as a rolling diaphragm air cylinder is used, as opposed to a con-ventional pneumatic cylinder. In a conventional pneumatic cy-linder, friction between piston and cylinder produces a cylinder that is relatively unyielding and does not respond sufficiently quickly to absorb fluctuating loads that occur during sawing.
Compared with a conventional pneumatic cylinder, in a rolling diaphragm air cylinder, effects of friction and leakage are negligible. A suitable rolling diaphragm air cylinder is manu-factured by the Bellofram Corporation of Massachusetts, United States of America, Bellofram being a registered trade mark of the Bellofram Products Company, a division of the above corp-oration. One particular cylinder that has been used with suc-cess is a no-spring return, single acting type, as described in the Bellofram catalogue AC-500-C (6-67) on page 11 as series E
or F. Hereinafter, the term air cylinder refers to a rolling diaphragm air cylinder or equivalent air spring as above :' ' .
A first position of the air cylinder is shown in broken outline at 64, the cylinder extending between the carrier anm, in this instance an outer end 60 of the carrier arm, and a means secured to an upper end of the plunger tube, in this instance an extension 63 of the yoke 54. Thus extension of the cylinder rotates the carrier arm 55 in a direction of an arrow 57 about an inner end 59, this rotation being followed by movement of the strain rod. Thus, with a counterweight (not shown) on the arm 53 acting in a direction of arrow 62 counter-weight strain is additional to that supplied by the cylin-der, thus less counterweight is re~uired than in prior art bandmills, thus reducing effects of inertia and friction ~hat are inherent with a heavier counterweight. As the extension 63 moves with the plunger tube 51, raising and lowering the plunger tube concurrently raises and lowers the air cylinders, thus stroke of the air cylinder can be relatively small, sufficient to accommodate changes in effective saw length, usually about one quarter of an inch.
The upper wheel arbor is supported in two carrier arms, thus two cylinders are required, one for each arm. This - position is described with reference to Fig. 7.
A second position of the air cylinder is shown in broken outline at 65, the cylinder extending from a bracket 69 on the plunger and the counterweight arm. A
inner end 71 of the bracket is secured to the plunger tube 51, and an outer end 72 of the bracket provides a mounting for the air cylinder. The cylinder extends between a point 74 on the arm 53 and the end 72 o the bracket, such that extension of the cylinder forces the arm in a direction of arrow 76, increasing strain on the saw. As the bracket 69 is secured to the plunger 51, raising and lowering the plunger concurrently raises and lowers the cylinder, thus the stroke of the jack can also be rela-tively small, of the order of one inch. This position is described with reference to Figs. 8 and 9.
S A third position of the air cylinder is shown in broken outline at 84, the cylinder supporting a yoke 85 interposed between a counterweight and the counter-weight arm so as to mount the weight resiliently. This position is described with reference to Figs. 10 through 13.
With the air cylinder in the first position, the carrier arm is a coupling means cooperating directly with the air cylinder to transmit force from the cylinder to the carrier, and the means secured to the plunger tube serves as a reaction means cooperating with the air cylinder to apply an equal and opposite reaction to the cylinder to maintain the cylinder in equilibrium. With the air cylinder in the second and third positions, the strain rod, the knife edge seat assembly and the counterweight arm serve as coupling means cooperating with the air cylinder to transmit force from the cylinder to the carrier. The bracket 69 secured to the plunger tube and the yoke 85 also serve as reaction means cooperating with the air cylinder to apply an equal and opposite reaction the cylinder to maintain the cylinder in equilibrium.
~ .
Fi~. 5 A rolling diaphragm air cylinder is responsive to small changes in air pressure and to reduce chances of undesirable strain fluctuations resulting from varia-- tions in pressure from conventional pressurized air ~ sources, a supply of pressurized air at substantially .
~ . . . .
, . .
104~377 constant pressure is used. This is supplied by a constant air pressure means 90 according to the invention which includes a deadweight lever mechanism 92, similar to the strain mechanism used to strain the saw. The constant air pressure supply is used with cylinders in the first and second positions only - it is not required for cylinders in the third position. If accurate air pressure gauges are available, i.e. gauges reading to + 1 psi, and three or more are used as a backup safety measure, the means 90 of Figs. 5 and 6 can be eliminated, a suitable constant pressure reservoir being substituted.
The means 90 is supplied with air from a compressor (not shown) through a line 93 feeding air through a manually-operated shut-off valve 95 into a reservoir 96. Lines 98 extending from the reservoir are siamesed into a first junction, air pressure at the junction being read by a gauge 101. Excess air is ex-hausted through an exhaust valve 103. An expansion allowance means 105 communicates with the air in the reservoir through a line 104, and maintains air pressure in the reservoir substantially constant for normal tempera-ture changes in a sawmill. When temperatures are fairly constant, the means 105 can be omitted.
From a second junction 100, a line 106 feeds into a rolling diaphragm air cylinder 108 of the deadweight mechanism 92. A rod 110 of the cylinder 108 bears against a counterweight arm 112, the arm being hinged at an inner end 113 mounted on a portion of framework 126, the arm carrying a counterweight 116 at an outer end 114.
; 3~ Clockwise moments on the arm generated by the weight 115 are counteracted by anti-clockwise moments from an upward force from the cylinder 108. Upper and lower stops 118 ^ 11 -104'9377 and 119 are provided to limit movement of the arm.
A second line 121 extends from the junction lO0 and colmnunicates with a rolling diaphragm air cylinder 120, connected to the bandmill in one of the two positions of Fig. 4. It should be noted that two air cylinders are used in the first position, and two can be used in the second position, a second cylinder being shown in broken outline at 120.1. Simple strain-ratio calculations are required to provide a measure of saw strain, parameters relating to the strain include air pressure in the cylinders, effective cross-sectional areas of the cylinder 108 in the mechanism 92, and the cylinders in the bandmill and ment arms relating to the bandmill and the mechanism 92. _ Fi~. 6 The deadweight lever mechanism 92 shown sche-matically in Fig. 5 has the rolling diaphragm air cylinder 108 secured to an upper platform 125 of the framework 126.
The reservoir 96 communicates through lines 98 with the cylinder 108, the rod 110 having a knife edge 128 at an upper end in engagement with a knife seat 130 of the arm 112. The arm 112 can rotate about the hinge 113 through an angle 129 of the order of about twenty degrees, suf-ficient to accommodate normal fluctuations of the arm 112.
The stroke of the cylinder 108 can be of the order of four inches, the stops 118 and 119 limiting movement as previously described. A particular advantage of this mechanism is that an operator of the bandmill uses weights to set the strain, and the simple strain-ratio calculation is all that is required to assess strain, such calculation being similar to prior art calculation.
.,.. , , .
104'~377 Fi~. 7 1, In the first position 64 (Fig. 4) of the air cylinder, the cylinder extends between the plunger tube 51 and the arbor carrier arm 55. In Fig. 7, a rolling diaphragm air cylinder 131 has a piston rod 132 extending downwards in engagement with the extension 63 of the yoke 54 (broken outline). A bolt 134 extending downwards from the end 60 of the carrier passes through a hole 136 (broken outline) in the extension 63, the bolt carrying upper and lower stops 138 and 139. Thus, travel of the yoke relative to the extension 63 is limited by the stops 138 and 139, thus protecting the rolling diaphragm cylinder which has a stroke of about one inch. Saw strain can be calculated ; from force due to air pressure in the cylinder 131, plus force from a corresponding cylinder (not shown) on an opposite carrier arm, plus additional strain from the conven-tional counterweight (not shown), the counterweight usually accounting for about one third of total saw strain. When changing the saw, movement of the plunger tubes also ves the extension 63 and thus stroke of the cylinder 131 is not required to accommodate full travel of the plunger tube.
Figs. 8 and 9 In the second position 65 (Fig. 4) the inner end 71 of the bracket 69 is secured to a lower end of the plunger 51, the bracket carrying a rolling diaphragm cylinder 200. The counterweight arm 53 extends from the rocker shaft 31 (broken outline), an outer end of the shaft being hinged at a pin 202 to a lower end of a piston rod 201 of the cylinder 200. The bracket 69 has the outer end 72 carrying the cylinder 200 and when changing the saw, operation of the raising or lowering device 25 (broken outline) moves the plunger 51 and the bracket 69. Thus stroke of the 1049~
cylinder does not have to accommodate full travel of the plungers, and is about four inches dependent on length of the arm 53. Extension of the piston rod 201 rotates the arm 53 through an arc 203, thus rotating the rocker shaft 31, and with it the knife edge assembly 52 to strain of the s~w.
Figs. 10 and 11 An alternative means of applying load to the counter-weight arm 53 is to unt the counterweight resiliently, thus reducing effects of inertia of the weight. The counter-weight arm 53 cooperates with a yoke 220 carrying counter-weights 221. A knife seat 2.22 on the arm 53 carries a knife edge assembly 224 at a lower end of a piston rod 225 of a rolling diaphragm air cylinder 226. The yoke 22~ has parallel side members 229 and 230 straddling the carrier arm, the side members being joined by parallel top and bottom members 231 and 232. The cylinder 226 is secured to the top member 231, the piston rod extending downwards. A hose 234 extends from the air cylinder 226 to an air reservoir (not shown),pressure in the air reservoir being adjusted so that the piston in the cylinder balances at an approximate mid-stroke position to provide maximum length of stroke in either direction to absorb fluctuation. In this position saw strain is obtained from strain ratio calculations based on the counterweight -air pressure in the cylinder having no effect on strain ratio.
The piston rod is carried in low friction bearings which provide transverse support for the piston rod so as to reduce binding between the piston rod, the piston and the cylinder.
The bearings are suitably linear ball bushings or an air bearing adapted for axial movement between the rod and bear-ing. Conventional bearings supplied by Bellofram (trade mark)are too close-coupled to provide adequate lateral support and longer bearings are substituted, of the order of six ' ' ' -inches.
Resilient mounting of the weight 221 reduces load on the saw due to fluctuations occuring during sawing by permitting the weight to remain substantially stationary whilst small oscillations of the counterweight anm are absorbed by the air cylinder 226. Thus, inertia effects of the weight are reduced. A particular advantage in unt-ing the cylinder in the third position is that if air pres~
sure in the cylinder fails, the piston "bottoms" in the cylinder and the saw does not lose strain, thus it is fail-safe. Resilient unting of the weight can be used in combination with an air cylinder mounted on the carrier arm in the first position 64 (Fig. 4), which combination reduces effects of both friction and inertia.
Fi~s. 12 and 13 The knife edge assembly 224 has a knife edge 236 (broken outline) straddled by two downwardly extending guides 237 and 238 spaced at a distance somewhat greater than width of the counterweight arm 53 to provide clearance for the knife edge assembly and the counterweight arm. The guides reduce a tendency of the knife edge 236 to roll or slide sideways off the knife seat 222 (Fig. 15).
ALTERNATIVES AND EQUIVALENTS
The invention is shown in use in a vertical band-mill, however with suitable modifications a horizontal band-mill using a similar strain mechanism can be converted to using air cylinders as described above.
~, . ....
Claims (14)
EXCLUSIVE PROPERTY OR PRIVILEGE IS CLAIMED ARE
DEFINED AS FOLLOWS:
1. A bandmill having: a column; a first wheel mounted for rotation on a first arbor; a second wheel mounted for rotation on a second arbor, the wheels being spaced and coplanar and adapted to mount and to drive an endless saw; means to strain the saw supported by the column so that the first arbor can be moved relative to the second arbor, a first portion of the means to strain the saw including;
(a) a first wheel support carrying the first arbor, the support being adapted to move relative to the column to strain the saw, (b) a plunger having inner and outer ends, the outer end cooperating with the first wheel support, the plunger being supported in the column and being adapted to move axially relative to the column so as to strain the saw, (c) a knife edge seat assembly including a first knife cooperating with the first wheel supp-ort, a second knife cooperating with the plunger, and a seat portion cooperating with the first and second knives, (d) a counterweight arm coupled to the seat port-ion, the arm having an inner end mounted for rotation relative to the plunger, (e) an extensible and retractable air spring hav-ing a chamber defined in part by a flexible membrane, the chamber having an inlet port communicating with a reservoir containing a presurized gas at a controlled essentially constant pressure, (f) coupling means cooperating with the first wheel support and the air spring so that force from the air spring is transmitted to the first wheel support, (g) reaction means cooperating with the air spring to apply an equal and opposite reaction to the force from the air spring to maintain the air spring in equilibrium so that force from the air spring is applied to the first wheel support to provide a resilient mounting for the first wheel.
(a) a first wheel support carrying the first arbor, the support being adapted to move relative to the column to strain the saw, (b) a plunger having inner and outer ends, the outer end cooperating with the first wheel support, the plunger being supported in the column and being adapted to move axially relative to the column so as to strain the saw, (c) a knife edge seat assembly including a first knife cooperating with the first wheel supp-ort, a second knife cooperating with the plunger, and a seat portion cooperating with the first and second knives, (d) a counterweight arm coupled to the seat port-ion, the arm having an inner end mounted for rotation relative to the plunger, (e) an extensible and retractable air spring hav-ing a chamber defined in part by a flexible membrane, the chamber having an inlet port communicating with a reservoir containing a presurized gas at a controlled essentially constant pressure, (f) coupling means cooperating with the first wheel support and the air spring so that force from the air spring is transmitted to the first wheel support, (g) reaction means cooperating with the air spring to apply an equal and opposite reaction to the force from the air spring to maintain the air spring in equilibrium so that force from the air spring is applied to the first wheel support to provide a resilient mounting for the first wheel.
2. A bandmill as claimed in claim 1 in which:
(i) the first wheel support includes a yoke secured to the plunger and a carrier arm carrying the first wheel arbor, the carrier arm being hinged to the yoke to permit swinging of the carrier arm relative to the plunger so as to strain the saw, (ii) a strain rod extends between the knife edge seat assembly and the carrier arm, the strain rod having an outer end cooperating with the carrier arm and an inner end having the first knife cooperating with the seat portion, so that a rotation of the seat portion rotates the carrier arm relative to the plunger.
(i) the first wheel support includes a yoke secured to the plunger and a carrier arm carrying the first wheel arbor, the carrier arm being hinged to the yoke to permit swinging of the carrier arm relative to the plunger so as to strain the saw, (ii) a strain rod extends between the knife edge seat assembly and the carrier arm, the strain rod having an outer end cooperating with the carrier arm and an inner end having the first knife cooperating with the seat portion, so that a rotation of the seat portion rotates the carrier arm relative to the plunger.
3. A bandmill as claimed in claim 1 further including a second portion of the means to strain the saw essentially similar to the first portion, the second portion including:
(i) a further first wheel support spaced from the first wheel support of the first portion, the first arbor extending between the wheel supports, the first wheel being straddled by the wheel supports, (ii) a second plunger cooperating with the further first wheel support and adapted for axial move-ment within the column parallel to movement of the first plunger, (iii) a second knife edge seat assembly having a seat portion, a rocker shaft coupling the seat portions of each knife edge seat assembly for mutual rotation, the counterweight arm being coupled to the rocker shaft so as to apply equal turning moments to each seat portion, and in which the wheel supports include:
(iv) essentially similar carrier arms, each carrier arm carrying a respective end of the first wheel arbor, (v) essentially similar yokes secured to outer ends of respective plungers, each yoke hinging a respective carrier arm to permit concurrent swinging of the carrier arms relative to the yokes to strain the saw, and in which each portion of the means to strain the saw includes:
(vi) a respective strain rod, each strain rod having inner and outer ends, each outer end of the strain rod cooperating with the carrier arm of a respec-tive first wheel support, each inner end of the strain rod having a first knife cooperating with the respective seat portion, so that force from the seat portion is transmitted equally through the strain rods to the carrier arms of the wheel supports.
(i) a further first wheel support spaced from the first wheel support of the first portion, the first arbor extending between the wheel supports, the first wheel being straddled by the wheel supports, (ii) a second plunger cooperating with the further first wheel support and adapted for axial move-ment within the column parallel to movement of the first plunger, (iii) a second knife edge seat assembly having a seat portion, a rocker shaft coupling the seat portions of each knife edge seat assembly for mutual rotation, the counterweight arm being coupled to the rocker shaft so as to apply equal turning moments to each seat portion, and in which the wheel supports include:
(iv) essentially similar carrier arms, each carrier arm carrying a respective end of the first wheel arbor, (v) essentially similar yokes secured to outer ends of respective plungers, each yoke hinging a respective carrier arm to permit concurrent swinging of the carrier arms relative to the yokes to strain the saw, and in which each portion of the means to strain the saw includes:
(vi) a respective strain rod, each strain rod having inner and outer ends, each outer end of the strain rod cooperating with the carrier arm of a respec-tive first wheel support, each inner end of the strain rod having a first knife cooperating with the respective seat portion, so that force from the seat portion is transmitted equally through the strain rods to the carrier arms of the wheel supports.
4. A bandmill as claimed in claim 3 in which:
(i) each plunger is a tube having a bore, (ii) each strain rod extends within a respective bore of the plunger, (iii) each seat portion of the knife edge seat assemblies is positioned within the respective tube and is journalled for rotation relative to the tube, the seat portions being positioned so that the rocker shaft extends between the respective knife seats.
(i) each plunger is a tube having a bore, (ii) each strain rod extends within a respective bore of the plunger, (iii) each seat portion of the knife edge seat assemblies is positioned within the respective tube and is journalled for rotation relative to the tube, the seat portions being positioned so that the rocker shaft extends between the respective knife seats.
5. A bandmill as claimed in 1 or 3 in which the air spring includes mutually extensible and retractable first and second portions, the first portion cooper-ating with the coupling means and the second portion cooperating with the reaction means; the flexible membrane extending between respective portions so as to define in part the chamber between the portions, permitting essentially frictionless movement between the portions.
6. A bandmill as claimed in claim 2 in which:
(i) the coupling means includes the carrier arm adapted to accept a first portion of the air spring, (ii) the reaction means includes means, spaced from the carrier arm and secured to the plunger adapted to accept a second portion of the air cylinder so that extension of the cylinder changes spacing between the carrier arm and the plunger so as to change a portion of saw tension, and the means to strain the saw further includes:
(iii) a freely suspended weight hanging from the counterweight arm and adapted to apply moment to the knife edge seat assembly so as to apply a portion of saw strain, so that a portion of saw strain is applied by the freely suspended weight and a portion of saw strain is applied by the air spring, thus permitting use of a relatively light counterweight and reducing undesirable effects of friction in the strain mech-anism and inertia of the counterweight.
(i) the coupling means includes the carrier arm adapted to accept a first portion of the air spring, (ii) the reaction means includes means, spaced from the carrier arm and secured to the plunger adapted to accept a second portion of the air cylinder so that extension of the cylinder changes spacing between the carrier arm and the plunger so as to change a portion of saw tension, and the means to strain the saw further includes:
(iii) a freely suspended weight hanging from the counterweight arm and adapted to apply moment to the knife edge seat assembly so as to apply a portion of saw strain, so that a portion of saw strain is applied by the freely suspended weight and a portion of saw strain is applied by the air spring, thus permitting use of a relatively light counterweight and reducing undesirable effects of friction in the strain mech-anism and inertia of the counterweight.
7 A bandmill as claimed in claim 3 in which:
(i) the coupling means includes each carrier arm adapted to accept a first portion of each air spring, (ii) the reaction means includes means, spaced from each carrier arm and secured to each plunger adapted to accept second portions of each air cylinder so that extension of the cylinders changes spacing between the carrier arms and the plungers so as to change a portion of saw tension, and the means to strain the saw further includes:
(iii) a freely suspended weight hanging from the counterweight arm and adapted to apply moment to the knife edge seat assemblies so as to apply a portion of saw strain, so that a portion of saw strain is applied by the freely suspended weight and a portion of saw strain is applied by the air spring, thus permitting use of a relatively light counterweight and reducing undesirable effects of friction in the strain mechanism and inertia of the counterweight
(i) the coupling means includes each carrier arm adapted to accept a first portion of each air spring, (ii) the reaction means includes means, spaced from each carrier arm and secured to each plunger adapted to accept second portions of each air cylinder so that extension of the cylinders changes spacing between the carrier arms and the plungers so as to change a portion of saw tension, and the means to strain the saw further includes:
(iii) a freely suspended weight hanging from the counterweight arm and adapted to apply moment to the knife edge seat assemblies so as to apply a portion of saw strain, so that a portion of saw strain is applied by the freely suspended weight and a portion of saw strain is applied by the air spring, thus permitting use of a relatively light counterweight and reducing undesirable effects of friction in the strain mechanism and inertia of the counterweight
8. A bandmill as claimed in claims 6 or 7 in which the air spring is a rolling diaphragm air cylinder having a cylinder casing and a piston rod, the rod being extensible of the casing and in which:
(i) the carrier arm has inner and outer ends and is hinged at the inner end thereof to the yoke, and has the first wheel arbor positioned between the inner and outer ends thereof, (ii) the cylinder casing is secured to the outer end of the carrier arm, (iii) an extension extends from the plunger and is spaced below the carrier arm, the piston rod being in engagement with the extension, so that extension of the rod applies a force between the extension and the carrier arm tending to force the extension and the carrier arm apart so as to increase strain applied to the saw.
(i) the carrier arm has inner and outer ends and is hinged at the inner end thereof to the yoke, and has the first wheel arbor positioned between the inner and outer ends thereof, (ii) the cylinder casing is secured to the outer end of the carrier arm, (iii) an extension extends from the plunger and is spaced below the carrier arm, the piston rod being in engagement with the extension, so that extension of the rod applies a force between the extension and the carrier arm tending to force the extension and the carrier arm apart so as to increase strain applied to the saw.
9. A bandmill as claimed in claim 2 in which:
(i) the coupling means includes the strain rod, the knife edge seat assembly and the counter-weight arm, the arm being coupled to the first portion of the air spring, (ii) the reaction means includes a bracket extending from the plunger; the bracket having an inner end secured to the plunger and an outer portion adapted to accept a second portion of the air spring, so that extension of the air spring changes saw strain.
(i) the coupling means includes the strain rod, the knife edge seat assembly and the counter-weight arm, the arm being coupled to the first portion of the air spring, (ii) the reaction means includes a bracket extending from the plunger; the bracket having an inner end secured to the plunger and an outer portion adapted to accept a second portion of the air spring, so that extension of the air spring changes saw strain.
10. A bandmill as claimed in claim 3 in which:
(i) the coupling means includes the strain rods, the knife edge seat assemblies and the counter-weight arms, the arms being coupled to the first portion of the air spring, (ii) the reaction means includes a bracket extend-ing from each plunger, the bracket having inner ends secured to the plunger and an outer portion adapted to accept a second portion of the air spring, so that extension of the air spring changes saw strain.
(i) the coupling means includes the strain rods, the knife edge seat assemblies and the counter-weight arms, the arms being coupled to the first portion of the air spring, (ii) the reaction means includes a bracket extend-ing from each plunger, the bracket having inner ends secured to the plunger and an outer portion adapted to accept a second portion of the air spring, so that extension of the air spring changes saw strain.
11. A bandmill as claimed in claim 9 or 10 in which the air spring is a rolling diaphragm air cylinder having a cylinder casing and a piston rod extensible of the casing, and in which:
(i) the cylinder casing is secured to the bracket so that the cylinder is positioned above the arm, (ii) the piston rod is coupled to the counterweight arm, so that extension of the rod forces the arm downwards to rotate the seat portion to increase saw strain.
(i) the cylinder casing is secured to the bracket so that the cylinder is positioned above the arm, (ii) the piston rod is coupled to the counterweight arm, so that extension of the rod forces the arm downwards to rotate the seat portion to increase saw strain.
12. A bandmill as claimed in claim 2 in which:
(i) the coupling means includes the strain rod, the knife edge seat assembly and the counterweight arm the arm coupled to a first portion of the air spring, (ii) the reaction means includes a yoke cooperating with the counterweight arm and coupled to a second portion of the air spring and carrying a counterweight, so that the strain applied to the saw by the counter-weight is resiliently applied through the air cylinder so that undesirable effects arising from inertia of the counterweight are reduced.
(i) the coupling means includes the strain rod, the knife edge seat assembly and the counterweight arm the arm coupled to a first portion of the air spring, (ii) the reaction means includes a yoke cooperating with the counterweight arm and coupled to a second portion of the air spring and carrying a counterweight, so that the strain applied to the saw by the counter-weight is resiliently applied through the air cylinder so that undesirable effects arising from inertia of the counterweight are reduced.
13. A bandmill as claimed in claim 1, 2 or 3 further including means to maintain the gas in the reservoir at a substantially constant pressure and to give an indication of gas pressure, the means including:
(i) a deadweight lever mechanism having a counter-weight arm hinged for rotation, a counterweight cooperating with the arm to generate a turning moment, (ii) a further air spring cooperating wich the counterweight arm so as to generate on the counter-weight arm a turning moment in a direction opposite to that generated by the counterweight, the further air spring having an inlet port comm-unicating with the reservoir, pressure in the reservoir being calculated from parameters of the deadweight lever mechanism.
(i) a deadweight lever mechanism having a counter-weight arm hinged for rotation, a counterweight cooperating with the arm to generate a turning moment, (ii) a further air spring cooperating wich the counterweight arm so as to generate on the counter-weight arm a turning moment in a direction opposite to that generated by the counterweight, the further air spring having an inlet port comm-unicating with the reservoir, pressure in the reservoir being calculated from parameters of the deadweight lever mechanism.
14. A bandmill comprising:
(a) a frame, (b) first and second bandwheels for receiving and guiding a bandsaw, (c) first and second pairs of journals respectively journalling said first and second bandwheels, (d) means fixedly mounting said first pair of journals in said frame, and (e) jacking means supporting said second pair of journals from said frame for varying the spacing of said first and second pairs of journals, said jacking means comprising a pair of jacks each independently supporting one each of said second pair of journals and at least one rolling dia-phragm air cylinder unit so connected to the second pair of journals and said jacks as to generate live strain in a bandshaw received on said bandwheels subsequent to the application of primary strain by operation of said jacks.
(a) a frame, (b) first and second bandwheels for receiving and guiding a bandsaw, (c) first and second pairs of journals respectively journalling said first and second bandwheels, (d) means fixedly mounting said first pair of journals in said frame, and (e) jacking means supporting said second pair of journals from said frame for varying the spacing of said first and second pairs of journals, said jacking means comprising a pair of jacks each independently supporting one each of said second pair of journals and at least one rolling dia-phragm air cylinder unit so connected to the second pair of journals and said jacks as to generate live strain in a bandshaw received on said bandwheels subsequent to the application of primary strain by operation of said jacks.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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GB890571 | 1971-04-06 |
Publications (1)
Publication Number | Publication Date |
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CA1049377A true CA1049377A (en) | 1979-02-27 |
Family
ID=9861587
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CA138,570A Expired CA1049377A (en) | 1971-04-06 | 1972-03-30 | Bandmill strain mechanism |
Country Status (2)
Country | Link |
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US (1) | US3810409A (en) |
CA (1) | CA1049377A (en) |
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US3905266A (en) * | 1973-03-07 | 1975-09-16 | Cae Machinery Ltd | Bandmill strain system |
DE3202500A1 (en) * | 1982-01-27 | 1983-08-04 | CAE Machinery Ltd., Vancouver, British Columbia | Bandsaw |
CA1187383A (en) * | 1982-09-17 | 1985-05-21 | Gerald Hamel | Bandmill mechanism |
JP3289064B2 (en) * | 1998-03-06 | 2002-06-04 | 独立行政法人 森林総合研究所 | Band saw device |
US7594462B2 (en) * | 2004-08-23 | 2009-09-29 | Snodgrass Jr Howard L | Blade tension gauge |
CN106182196B (en) * | 2016-07-14 | 2018-08-17 | 闽侯县闽泰机械有限公司 | Multi-functional mostly band saw |
CN109760146B (en) * | 2019-03-12 | 2024-08-13 | 江西银鹰建设集团有限公司 | Gravity tensioning device |
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US532663A (en) * | 1895-01-15 | hanson | ||
US693337A (en) * | 1901-11-08 | 1902-02-11 | Union Iron Works | Band-mill. |
US1074197A (en) * | 1911-11-09 | 1913-09-30 | Filer And Stowell Company | Band-saw mill. |
-
1972
- 1972-03-30 CA CA138,570A patent/CA1049377A/en not_active Expired
- 1972-04-03 US US00240649A patent/US3810409A/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
US3810409A (en) | 1974-05-14 |
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