NZ614107B2 - Process for production of microalgae, cyanobacteria and metabolites thereof - Google Patents
Process for production of microalgae, cyanobacteria and metabolites thereof Download PDFInfo
- Publication number
- NZ614107B2 NZ614107B2 NZ614107A NZ61410712A NZ614107B2 NZ 614107 B2 NZ614107 B2 NZ 614107B2 NZ 614107 A NZ614107 A NZ 614107A NZ 61410712 A NZ61410712 A NZ 61410712A NZ 614107 B2 NZ614107 B2 NZ 614107B2
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- New Zealand
- Prior art keywords
- growth
- production
- light
- algae
- microalgal
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- 238000002156 mixing Methods 0.000 description 1
- 229910000402 monopotassium phosphate Inorganic materials 0.000 description 1
- 235000019796 monopotassium phosphate Nutrition 0.000 description 1
- 235000021232 nutrient availability Nutrition 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000036961 partial Effects 0.000 description 1
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- 230000019935 photoinhibition Effects 0.000 description 1
- 230000029553 photosynthesis Effects 0.000 description 1
- 238000010672 photosynthesis Methods 0.000 description 1
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- 244000144977 poultry Species 0.000 description 1
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- OZAIFHULBGXAKX-UHFFFAOYSA-N precursor Substances N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 1
- 230000001737 promoting Effects 0.000 description 1
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- 238000005067 remediation Methods 0.000 description 1
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- 150000004671 saturated fatty acids Chemical class 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F11/00—Other organic fertilisers
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/20—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation using specific microorganisms or substances, e.g. enzymes, for activating or stimulating the treatment
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/30—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation using irradiation, e.g. solar or nuclear radiation; using electric or magnetic fields
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/02—Photobioreactors
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/06—Means for regulation, monitoring, measurement or control, e.g. flow regulation of illumination
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/26—Means for regulation, monitoring, measurement or control, e.g. flow regulation of pH
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N1/00—Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
- C12N1/12—Unicellular algae; Culture media therefor
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N1/00—Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
- C12N1/36—Adaptation or attenuation of cells
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N13/00—Treatment of microorganisms or enzymes with electrical or wave energy, e.g. magnetism, sonic waves
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P19/00—Preparation of compounds containing saccharide radicals
- C12P19/04—Polysaccharides, i.e. compounds containing more than five saccharide radicals attached to each other by glycosidic bonds
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P7/00—Preparation of oxygen-containing organic compounds
- C12P7/64—Fats; Fatty oils; Ester-type waxes; Higher fatty acids, i.e. having at least seven carbon atoms in an unbroken chain bound to a carboxyl group; Oxidised oils or fats
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P7/00—Preparation of oxygen-containing organic compounds
- C12P7/64—Fats; Fatty oils; Ester-type waxes; Higher fatty acids, i.e. having at least seven carbon atoms in an unbroken chain bound to a carboxyl group; Oxidised oils or fats
- C12P7/6409—Fatty acids
- C12P7/6427—Polyunsaturated fatty acids [PUFA], i.e. having two or more double bonds in their backbone
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/141—Feedstock
- Y02P20/145—Feedstock the feedstock being materials of biological origin
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
Abstract
Disclosed is a process for the enhanced production of one or more metabolites in microalgae and/or cyanobacteria, said process comprising the steps of: (i) culturing a microalgal or cyanobacterial strain through a production phase; (ii) exposing the microalgal or cyanobacterial culture to a stimulus, wherein the stimulus comprises (a) a decrease in pH to a pH of no more than pH 6, followed by an increase in pH to a pH of no less than pH 7 and (b) an increase in light irradiance to at least 400 micromol/sq m/sec us, wherein the stimulus comprises (a) a decrease in pH to a pH of no more than pH 6, followed by an increase in pH to a pH of no less than pH 7 and (b) an increase in light irradiance to at least 400 micromol/sq m/sec
Description
PROCESS FOR PRODUCTION OF MICROALGAE, CYANOBACTERIA AND
METABOLITES F
FIELD OF THE INVENTION
The present invention relates to a process for the production of microalgae,
cyanobacteria and/or metabolites thereof. Particularly, although not exclusively, the
present invention relates to a process wherein a microalgal or acterial culture is
exposed to a stimulus in order to e the production of one or more metabolites.
Also described herein, is a s for the production of microalgae and/or
cyanobacteria comprising an adaptation stage wherein an algal/cyanobacterial culture is
grown on a process water feedstock and/or under light emitting diodes (LEDs) emitting
light within the spectrum of light wavelengths between around 400 nm and 700 nm, and
a production phase, wherein the microalgae or acteria are grown on the same
process water feedstock and/or under the same light conditions used in the adaptation
stage.
The present invention integrates methods of cultivating lipid-forming micro-algae or
cyanobacteria preferably in photobioreactor (s), open ponds or other cultivating
s. It provides an integrated and continuous process for the production of algae
biomass and conversion to high value by-products such as EPA or biofuels. A specific
strain for use in the invention is also described, referred to herein as ALG02.
The t invention describes a process to enhance the exopolysaccharide (EPS)
production of an unique micro-algal strain (Dictyosphaerium chlore/loides ALG03) which
is pre-tuned/adapted in culture for subsequent large scale production using d LED
lighting spectra along with industrial waste 002 and water as nutrient and energy for
growth in photobioreactors (PBRs). Additionally it provides an integrated and continuous
process for the production of algae biomass before/after carbohydrate tion which
can be used for other downstream es e.g. to enhance the nutrient availability and
soil adhesion in the root zones of plants irrigated with sub-surface e irrigation; as
biomass for anaerobic er units or bioethanol plants or for biogas production. A
specific strain for use in the invention is also described, referred to herein as ALG03.
BACKGROUND TO THE INVENTION
Algae are one of the fastest growing sms on the earth. They can reproduce
(bloom) within hours. They require only 002 and light to grow in either fresh, waste or
sea water. In addition, elevated levels of nutrients (principally nitrogen and phosphates)
found in industrial process water with other growth enhancing compounds can increase
the biomass growth by algae (a).
Algae are being ed for both future fuels and waste water treatment solutions in
research ongoing across the globe. This is because algae, in the process of producing
algae fuel, can sequester 002 from industrial sources and help sequester the nutrients
(and some heavy metals) which are held within partially treated process water (b, c).
Algae and cyanobacteria are also valuable sources of metabolites, for example fatty
acids including myristic acid, palmitic acid, palmitoleic acid, behenic acid, lauric acid,
linoleic acid, alpha and gamma linolenic acid, stearic acid, arachidonic acid and
eicosapentaenoic acid. Moreover, microalgal and cyanobacterial extracellular polymeric
substances accharidic in nature) present unique mical properties that make
them interesting from the biotechnological point of view. Cyanobacteria produce
complex exopolysaccharides and their applications include food coating, fying and
gelling agents, flocculants, ifiers and hydrating agents in the food and od
industries. There is also potential for their use as a source of novel compounds in soft
tissue adhesives in healthcare (d). In the field of bioremediation, extra-cellular
polysaccharides (EPSs) can remove toxic heavy metals from polluted soils and waters
(e,f) and in waste water recycling of nts and other elements.
It is clear from the above that algae and cyanobacteria represent valuable resources in
many different areas of technology, therefore the present inventors sought to develop
new processes for the growth and production of such rganisms.
SUMMARY OF THE INVENTION
Described herein is a process for the enhanced production of one or more metabolites in
microalgae and/or cyanobacteria, said s comprising the steps of:
(i) culturing a microalgal or cyanobacterial strain through a production phase;
(ii) exposing the microalgal or cyanobacterial culture to a stimulus, wherein the stimulus
comprises (a) a decrease in pH to a pH of no more than around pH 6, followed by an
increase in pH to a pH of no less than around pH 7 and (b) an increase in light irradiance to
at least 400 μmol/m2/sec.
Also described herein is a process for the production or growth of microalgae and/or
cyanobacteria or the production of one or more lites derived therefrom, which
process comprises:
(i) an adaptation stage, comprising culturing microalgae or acteria:
(a) on a process water feedstock and ion of those microalgae or
cyanobacteria able to grow on the process water feedstock; and/or
(b) under light emitting diodes (LEDs) emitting 2 peaks of red and blue light
within the spectrum of light wavelengths between around 400 and 700nm; and
(ii) a production phase, comprising culturing the selected microalgae or
cyanobacteria of (i) on the same s water feedstock used in the adaptation stage
and/or under the same light conditions used in the adaption stage.
In accordance with a first aspect of the ion, there is provided a process for the
enhanced production of one or more lites in lgae and/or cyanobacteria, said
process comprising the steps of:
(i) culturing a microalgal or cyanobacterial strain through a production phase;
(ii) exposing the microalgal or cyanobacterial culture to a stimulus, wherein the us
comprises (a) a decrease in pH to a pH of no more than pH 6, followed by an increase in pH
to a pH of no less than pH 7 and (b) an increase in light irradiance to at least 400
μmol/m2/sec.
Also provided herein is a microorganism which is, or has the identifying characteristics of, a
strain of Chlorogibba allorgei deposited with the e Collection of Algae and Protozoa
under the accession number CCAP 817/1, or a mutant strain derived therefrom. The strain
of Chlorogibba allorgei ted under accession number CCAP 817/1 is also referred to
herein as ALG02.
8815015_1
Further provided herein is a microorganism which is, or has the identifying characteristics of,
a strain of Dictyosphaerium lloides deposited with the Culture Collection of Algae and
Protozoa under the accession number CCAP 222/98, or a mutant strain d therefrom.
The strain of Dictyosphaerium chlorelloides deposited under accession number CCAP
222/98 is also referred to herein as ALG03.
8815015_1
The process provided herein may be for the enhanced production of micro-algae
containing commercially valuable bio proteins, lipids and metabolites including
Eicosapentaenoic acid (EPA), Myristic acid, ic acid, Behenic Acid, Lauric acid,
Linoleic acid, alpha Linolenic acid and Stearic acid. The s uses optimised light
wavelengths for the culturing and production preferably in photobioreactors of lipid-rich
micro-algae strains such as those within the phylum Chlorophyta and selected from the
family Pleurochloridaceae. Industrial ducts such as spent process water and 002
are used as reclaimed sources of nutrients and carbon to tune/adapt the algae for
enhanced growth using these inputs.
Also ed is a unique two stage process for the optimisation of the production of a
cially valuable exopolysaccharide in algae, in ular in Dictyosphaerium
chlore/Ioides and may be applied to a specific micro-algal strain. The process takes place
in a photobioreactor (PBR) system. The process takes advantage of industrial process
Carbon Dioxide (002)/water to culture the alga and increase growth rates under similar
conditions in the scaled up PBR system. The process uses alga pre-adaptation culturing to
tune the organism to the scaled up use of process CO2 and LED lighting. This in
turn enables the alga to produce elevated levels of an exopolysaccharide with commercial
uses. The carbohydrate laden algal biomass can be ed in the irrigation of crops as
a nutrient-rich and high carbon fertilizer or alternatively in downstream energy production
(bioethanol production or other energy biomass systems e.g. Anaerobic digesters or
fermentation vessels).
The ion provides a novel process of producing elevated yields of an
exopolysaccharide from an adapted strain of Dictyosphaerium chlore/Ioides ALG03
which has been evolved to grow at high rates in a secondary treated waste water source
under tuned LED lights. This treatment doubles the yield of extracellular polysaccharide
from 38% to 77% observed in the lag phase of growth. The high percentage of
polysaccharide produced can be moved to a downstream s where the polymer
can be extracted for a variety of uses. The spent biomass remaining after carbohydrate
extraction can be used for either animal feed (if pure water used in the bioreactor) or for
energy production, for example, in Anaerobic Digesters, tation processes or
Pyrolysis systems.
The ion thus also relates to a specific (isolated) strain of algae belonging to the
Dictyosphaeriaceae family and in particular the genus Dictyosphaerium, more
specifically a strain of sphaerium chlore/loides. The strain was deposited with the
Culture Collection of Algae and Protozoa under the accession number CCAP 222/98 and
accepted on 25 January 2011. This strain is shown herein to be useful in the production
of specific metabolites.
The present invention further provides a novel process of using the produced algal
biomass as a specific soil conditioner using subsurface drip irrigation systems (SDls).
The biomass grown within the remediated water passes into an irrigation holding tank
ready for mixing with normal irrigation water and other compatible chemicals. The
delivery of doses of the algal cells which have already absorbed ates and nitrates
along with other nutrients from the waste or process water helps r a ‘natural slow
release’ fertilizer to the root zone of the plants. It also increases the carbon in the soils
and helps ate soil particles around the developing roots of the plants preventing
soil n which is vital in arid zones.
These and other objects, which will become apparent during the following detailed
description, have been achieved by the inventors' discovery that exopolysaccharide
formation by pre-tuned/adapted algal strains can double the yields of the carbohydrate
rich biopolymer by the manipulation of its pre-cultivation and management during growth
within PBRs.
BRIEF DESCRIPTION OF GS
Fig. 1 LED Lighting Adaptation — FAME Profile
Enhanced HPLC FAME profiles under tuned LED lights compared with Fluorescent
Lighting of a species of Scenedesmus (ALG05) which had 6 month pre-exposure to PAR
LED lighting (400-700nm) with 6 cycles of lturing.
The HPLC (FAME) profiles obtained from algal strains cultured using LED PAR lighting
only on 24 hour cycle for 6 months (6 ltivations). Note the appearance of higher
molecular weight fatty acids ed in right image) compared with the same strain grown
with fluorescent lighting (left image) of the same irradiance.
Fig. 2 Enhanced growth in treated process water with pre-cultivation
Increased growth of Trachydiscus sp. (ALG01), Chlorella sp. (ALG04) and Scenedesmus
sp. ) by pre-cultivation with 6 months (6 cycles) of exposure to treated process
water and tuned PAR LED lights (27°C and 24 hours light).
Adapted cells were grown for 6 months in water from a process plant (Secondary treated)
and re-cultivated each 4 weeks into fresh process water. Non-adapted cells were
cultivated in standard 100% ZBB growth medium and re-cultivated every 4 weeks into new
ZBB medium. Then both strains were grown for 9 days (until stationary phase) in new
process water. Results show a clear tion to the process water nment and
LED lighting by pre-adapted cells.
Fig. 3 Lipid contents of different s
Comparison of Carbohydrate/Lipid/Protein production by strains in exponential growth
phase and Calorific Values of Biomass. es were harvested in the exponential
growth phase.
Fig. 4 Production of eicosapentaenoic acid (EPA) in a strain of Chlorogibba sp.
(ALG02)
Percentage content of principal fatty acids in biomass sample produced under sub-
optimal growth conditions (no added 002 or PAR irradiance) and analysed by capillary
chromatography. Other analyses for this strain and discus sp. ALG01 grown
using PAR light sources and added 002 have shown EPA percentages in the range 30-
38% of total fatty acid contents. Significant levels of Palmitic and Myristic fatty acids in
analyses have been detected under controlled PAR lighting.
Fig. 5A & B are graphs showing the results of experimental work carried out regarding
the present invention and illustrating the onship between nutrient concentrations
and light levels and the growth of the algal strain Dictyosphaerium /Ioides ALG03.
5A. Low Nutrient level ements
Growth over 4 days in Bold’s Basal Medium for algae shows that the alga needs relatively
low levels of nutrients for optimal growth at 27 0C under optimal light irradiance.
5B. LED Light lrradiance levels for growth
Graph shows that alga grows best in low light over 7 days in 25% BB medium at 27 0C.
Fig. 6 is a schematic illustration of a system for producing algae biopolymer in
accordance with the present invention for use in irrigation.
Fig. 7 is a graph showing the sequential harvesting of Dictyosphaerium chlorelloides
ALG03. Biomass is shown as Optical y (680nm) readings in a PBR show that daily
harvesting at 50% rates enables regrowth of the same biomass of Dictyosphaerium
lloides ALG03 within 24 hours when topped up with new growth medium.
Fig. 8 shows the adaptation of the strain to waste water and LED lighting giving
increased rates of growth compared with non-adapted strain.
Increased growth of Dictyosphaerium chlorelloides by physiological adaptation with 6
months (6 cycles) of exposure to waste water and tuned PAR LED lights (27 °C and 24
hours light).
Fig. 9 shows the doubling of EPS following the end of the second stage cultivation
(image on .
Fig. 10 shows comparison of carbohydrate/Iipid/protein contents of cells of 3 organisms
and calorific values.
Comparison of Carbohydrate/Lipid/Protein production by a strain Dictyosphaerium
chlorelloides ALG03 in log phase of growth and Calorific Values of Biomass. Cultures
were harvested in the exponential growth phase.
Fig. 11 shows the results of using drip irrigation to grow leek in an infertile sandy soil in a
greenhouse trial over a 12 week period.
DETAILED DESCRIPTION OF THE INVENTION
In a first aspect, the invention provides a s for the enhanced production of one or
more lites in microalgae and/or cyanobacteria, said process comprising the steps
of: (i) culturing a microalgal or cyanobacterial strain through a production phase;
(ii) exposing the lgal or cyanobacterial culture to a stimulus, wherein the stimulus
comprises (a) a decrease in pH to a pH of no more than around pH 6 ed by an
increase in pH to a pH of no less than around pH 7, and (b) an increase in light
irradiance to at least 400 umol/m2/sec.
In the context of the present invention, the term “culturing” is used to mean growth of one
or more microalgal or cyanobacterial strains in any suitable media. Such media may
include rd growth media as would be known to a person skilled in the art, for
example Bold’s basal medium or equivalent. In a preferred embodiment, microalgal or
cyanobacterial strains are grown in process water, wherein the term “process water”
includes process water emerging from industrial systems and domestic waste water.
The process water may be treated prior to use (e.g. sterilised or not) and supplemented
with nutrients such that the nutrient levels are within the ranges found in rd growth
media.
The culture may be a batch, fed batch or an at least lly continuous culture (prior to
stationary phase) in certain embodiments.
The Production Phase
Growth of the microalgal or cyanobacterial strain during the production phase typically
occurs at an exponential rate. Therefore, in certain embodiments, the production phase
corresponds to the exponential phase of growth of the e.
The “exponential phase”, also known as the “log phase” or “logarithmic phase”, is a
defined period during batch culture of microorganisms including microalgae and
cyanobacteria, characterised by cell doubling. The number of new organisms appearing
per unit time is proportional to the existing population. lf growth is not limited, doubling
will continue at a constant rate so both the number of cells and the rate of population
increase doubles with each consecutive time period. The actual growth rate may vary
ing on the strain of microorganism used and/or the growth ions.
The environmental or culture conditions used during the production phase may be
specifically selected so as to permit exponential growth of the microalgal or
acterial strain that is being used.
In certain embodiments, the cell density for the lgal or cyanobacterial strain at the
point when exponential growth begins to cease, prior to the onset of the stationary
phase, the end of the exponential phase of tion, should be no less than 108 cells
per ml of culture media, and ably between 107 and 108 cells per ml. The culture
conditions used to achieve optimal growth of the culture or exponential growth of the
e may be selected from the ing:-
- continuous artificial light of ngth between around 400nm and 700nm;
and/or
- continuous artificial light of n around 50 umol/m2/sec and 200
umol/m2/sec; and/or
- temperature between around 20 °C and 40 °C; and/or
- oxygen levels between around 500 mV and 800 mV; and/or
- pH between around pH6 and pH9.
It will be understood by a person of skill in the art that the culture conditions may be
varied depending on the microalgal or acterial strain to be grown. ic
ions are discussed herein for specific strains of the invention and such conditions
can be used as a guide to be applied to other strains, as would be understood by one
skilled in the art.
In preferred embodiments of the invention, culture or growth of the microalgal or
cyanobacterial strain during the production phase occurs in a photobioreactor (PBR). As
used herein, a photobioreactor should be taken to mean a bioreactor that incorporates
one or more light sources to provide photonic energy input into the reactor. In preferred
embodiments, the microalgae or cyanobacteria are grown in a system closed to the
(external) environment. Preferred light sources include light emitting diodes (LEDs), and
in particular, LEDs emitting PAR (photosynthetically active radiation in the range 400 —
700 nm) light. In certain embodiments, a PBR may be configured so as to include
(highly tuned) LED light sources designed to provide 360 degree angle illumination from
the center of the bioreactor so as to maximise the growth of different algal or
cyanobacterial strains around the light . In preferred embodiments, the light is
delivered by LEDs emitting 2 peaks of red and blue light within the PAR spectrum 400-
700nm. In a preferred embodiment, the light is delivered by LEDs emitting a peak of red
light in the range between around 500-665 nm, preferably around 660 nm, and a peak of
blue light in the range between around 440-500 nm, preferably around 460 nm.
_10_
n the production phase is carried out in a PBR, the density for the microalgal or
acterial strain should be no less than 10% (v/v) of the volume of the PBR at the
start of the production phase. In the same or alternative embodiments, the microalgal or
cyanobacterial cultures are not exposed to natural sunlight.
The stimulus
In the second step of the process of the invention, the microalgal or cyanobacterial
culture is d to a stimulus, wherein the stimulus comprises, consists essentially of
or consists of (a) a se in pH to a pH of no more than around pH 6 followed by an
increase in pH to a pH of no less than around pH 7,and (b) an increase in light irradiance
to at least around 400 umol/m2/sec.
The pH of the culture during the production phase will typically be in the region of around
pH7-9, and therefore the stimulus may se a decrease in pH from a pH of between
around pH7 and pH9 to a pH of between around pH3 and pH6, preferably between
around pH5 and pH6. The pH of the culture may be decreased and subsequently
increased by any le means known to one of skilled in the art, provided that the
viability of the culture is not mised. In a preferred embodiment, the pH is
decreased by the addition of carbon dioxide, C02.
The light irradiance delivered to the culture during the production phase will typically be
in the region of 50-200 umol/m2/sec and therefore the stimulus may comprise an
increase in light irradiance from between around 50-200 umol/m2/sec to between around
400-2000 umol/m2/sec. The light source ably comprises, ts essentially of or
ts of one or more LEDs.
The microalgal or cyanobacterial culture is typically exposed to the stimulus once the
culture has reached the peak of exponential phase growth. This peak occurs
immediately prior to the onset of the stationary phase. The stationary phase is a well-
defined period during batch culture of microorganisms including microalgae and
cyanobacteria, wherein the growth rate of the culture slows, typically as a result of
nutrient depletion and accumulation of toxic ts. During this phase, the rate of
microorganism growth is typically equal to the rate of microorganism death. It will be
_ll_
understood by one of skill in the art that any microalgal or cyanobacterial culture
oes a transition from the peak of exponential growth into the stationary phase.
The culture may be exposed to the stimulus any time during the peak of exponential
phase growth or any time during the transition from the exponential phase into the
stationary phase.
The growth rate of microalgae or cyanobacteria can be monitored throughout the
production phase, for example using sampling techniques such as cell counts or by
measuring the levels of chlorophyll a in the culture. Cell numbers may be ined
using spectrophotometric sampling of the culture, for example by taking readings at
around OD 680nm. These measures can be used to identify the exponential phase of
growth, the peak of exponential phase growth and the time at which the culture starts to
enter the stationary phase of growth. Any suitable technique may be employed.
The stimulus ses as a minimum a decrease in pH to a pH of no more than around
pH 6 followed by an increase in pH to a pH of no less than around pH 7, and an increase
in light irradiance to at least 400 2/sec. The stimulus may additionally comprise
addition of a carbon source, wherein the carbon source is 002 in its various forms.
In preferred ments, the decrease and subsequent increase in pH precedes the
increase in light irradiance. The pH may be lowered to a pH of no more than around pH
6, preferably between around pH5 and pH6, for a period of between around 30 minutes
and around 2 hours. The pH may subsequently be increased to a pH of between around
pH6 and pH9, preferably between around pH7 and pH9. The pH may be elevated using
any suitable means, provided that this does not compromise the viability of the e.
Generally, pH is restored to pre-stimulus levels.
In certain embodiments, the lgal or cyanobacterial culture is cultured for a further
period of growth of at least around 12, 24, 36, 48 etc hours after exposure to the stimulus
ces. ln embodiments wherein the pH is decreased for a period of between
around 30 minutes and 2 hours, and subsequently ed, for example to imulus
levels, the period of culture following exposure to the stimulus may be calculated from
the time of the initial pH decrease, or from the time the pH is ed and the irradiance
is subsequently increased.
_12_
Production of metabolites
One effect of exposure of the microalgal or cyanobacterial strain to the stimulus is to
induce or promote production of particular metabolites within the microalgae or
cyanobacteria. It has been noted by the current inventors that the exposure of certain
microalgal and/or cyanobacterial strains to the stimulus as defined herein leads to the
production of large ties of particular metabolites, the particular metabolite being
dependent on the strain of microorganism used. The purpose of carrying out the claimed
s described above is thus to enhance tion of one or more metabolites in
microalgal and/or acterial cells. Such metabolites are lly harvested
following the further period of growth after the culture has been exposed to the stimulus.
Metabolites may be harvested, purified and/or analysed using any suitable means known
to those skilled in the art, for example, as described in Bligh,E.G. and Dyer,W.J. 1959. A
rapid method for total lipid extraction and purification. Can.J.Biochem.Physio/. 37:911-
917.
Lipids may also be harvested/analysed according to industrial standard procedures such
as ritical 002, variants on solvent extractions, fractional distillation and
chromatography, or according to the following protocol:-
25mg of sample of algae product is mixed with the internal standard if used to GC-MS
measurements in culture tubes. Add 1.5ml of 0.5N Sodium hydroxide in methanol, cap
tubes and heat at 100 °C for 5 mins. Allow to cool and add 2ml BF3/methanol reagent,
cap tubes, mix and heat at 100 °C for 30 mins. Allow to cool and 2ml of iso-hexane +
BHT, and then 5ml of saturated Sodium de, cap tube and shake for 30 secs
vigorously. Cool to room temperature and allow layers to separate. The upper isohexane
layer is put through a short column of anhydrous sodium sulphate and collected. The
aqueous layer is extracted with 2ml of iso-hexane + (Butylated hydroxytoluene) BHT and
the upper ane layer is placed through the anhydrous sodium sulphate column and
the solvent collected with the other sample. The column is washed with 2ml of iso-
hexane + BHT and also placed in the same sample tube.
Polysaccharides may be ed by chromatography techniques available to those
d in the art. The analysis of carbohydrates and sugar alcohols may be analysed in
microalgal bio-mass extracts by high pH anion exchange chromatography (HPAE)
followed by electrochemical ion (IPAD) and mass spectrometry detection in
_13_
parallel. In a preferred embodiment, the sample extract is analysed using a r
lCS—5000 system coupled to a MSQ Plus mass spectrometer. The analytes are
separated on a CarboPac MA1 column using isocratic condition. After the analytical
, the columns effluent is split so half of it flows through to the amperometry cell,
where integrated and pulsed amperometric detection (IPAD) is accomplished, while the
other half is uously desalted using a membrane based ing device (ASRS).
The lized nt is then mixed with an aqueous solution of lithium chloride in
order to tate the carbohydrate detection in the MS as their lithium adducts.
The spent biomass may, in turn, be utilised for a variety of applications including, but not
limited to ruminant feed, cattle feed, aquaculture, poultry feed, Bioethanol production
carbohydrate fraction of the biomass and extraction of valuable amino acids from
proteins.
The process described herein may be used to e the production of any metabolite
found within microalgal and/or cyanobacterial stains. In certain embodiments of the
invention, the process is used for the enhanced production of lipids including, but not
limited to a fatty acid selected from myristic acid, ic acid, palmitoleic acid, behenic
acid, lauric acid, linoleic acid, alpha and gamma linolenic acid, stearic acid, arachidonic
acid and eicosapentaenoic acid. In a preferred embodiment, the process of the invention
is for the enhanced production of eicosapentaenoic acid (EPA). The process described
herein may be used in particular to obtain desired fatty acid profiles in the cultured
microalgal or cyanobacterial strains, for example to optimise EPA production in EPA-
ing strains. Fatty acids produced by means of the process described herein may
for example, be used in the food , for liquid biofuel production, for cosmetic
ingredients.
In certain ments of the invention, the process is used for the enhanced production
of carbohydrates. In a preferred embodiment, the process of the invention is for the
enhanced production of exopolysaccharide (EPS).
Microalgae/Cyanobacteria
The microalgae or cyanobacteria for use in conjunction with the process of the present
invention may be selected from any suitable algal or cyanobacterial strains. Suitable
lgal strains may be selected from the following:- green microalgae; freshwater
_l4_
microalgae; the phylum Chlorophyta; the family Pleurochloridaceae; Trachydiscus sp;
gibba sp.; and Dictyosphaerium chlorelloides. Suitable cyanobacterial strains may
be selected from the following:— the order Chroococcales; the genera ocystis or
Synechoccocus.
In ments wherein the process is to be used for the enhanced production of
eicosapentaenoic acid, it is preferred that the microalgal strain is selected from
Trachydiscus sp and gibba sp., and is in particular, the strain of Chlorogibba
allorgei deposited with the Culture Collection of Algae and Protozoa under the accession
number CCAP 817/1 (also referred to herein as ALG02), or a mutant strain derived
therefrom.
ln embodiments wherein the process is to be used for the enhanced tion of
exopolysaccharide, it is preferred that the microalgal strain is selected from
Dictyosphaerium chlorelloides, and is in particular, the strain of Dictyosphaerium
chlorelloides deposited with the Culture Collection of Algae and Protozoa under the
accession number CCAP 222/98 (also ed to herein as ALG03), or a mutant strain
derived therefrom.
As used herein, the term t strain” is intended to mean a strain d from the
original microalgal and/or cyanobacterial strain, which retains the teristics of the
originating strain insofar as such characteristics relate to the metabolite profile produced
when the strain is exposed to a stimulus in accordance with the s of the invention,
described above.
The microalgae and/or cyanobacteria for use in conjunction with the process of the
present invention may have been pre-selected, for example on the basis of optimal
growth under the same e conditions as used during the production phase. This
pre-selection or adaptation stage, which may precede the steps of the process detailed
above, is described in more detail in accordance with the second aspect of the present
invention bed herein below. All embodiments described hereinbelow are
applicable to the other aspects of the invention.
Thus, in accordance with a second aspect of the invention, there is provided a
process for the production or growth of microalgae and/or cyanobacteria, or the
production of at least one metabolite derived therefrom, which process comprises:
_l5_
(i) an adaptation stage, comprising culturing microalgae or cyanobacteria:
(a) on a process water feedstock and selection of those lgae or
cyanobacteria able to grow on the process water ock; and/or
(b) under light emitting diodes (LEDs) emitting 2 peaks of red and blue
light within the um of light wavelengths between around 400 and 700nm;
(ii) a production phase, sing culturing the selected microalgae or
cyanobacteria of (i) on the same process water feedstock used in the adaptation stage
and/or under the same light conditions used in the on stage.
Adaptation
The process water feedstock may be sourced from rial process systems or
domestic waste water systems. lmportant algal growth nutrients such as nitrates and
phosphates are typically present in said feedstock. Other algal stimulants may also be
present such as minor elements and vitamins. The Food, Soft Drinks and Brewery
sectors have many such process water streams suitable. Other less nutrient rich
freshwater sources may be used if nutrients are added equivalent to the levels used in
standard growth media.
The microalgae or cyanobacteria are typically cultured in the process water feedstock
during the adaptation stage under optimal culture conditions including, but not limited to
the following:-
- continuous artificial light of wavelength n around 400nm and 700nm;
and/or
- continuous artificial light of between around 50 umol/m2/sec and 200
umol/m2/sec; and/or
- temperature between around 20 °C and 29 °C; and/or
- pH between around pH7 and pH9.
The process water may be pre-conditioned, for example so as to reduce particulates.
Growth of microalgae or cyanobacteria during the tion stage may be carried out
using Erlenmeyer flasks 00 ml) or preparative photobioreactors. Light may be
delivered by LED sources or other tural light. In a preferred embodiment, the light
is delivered by LEDs emitting 2 peaks of red and blue light within the PAR spectrum 400-
_l6_
700nm. In a r preferred embodiment, the light is red by LEDs emitting a peak
of red light in the range between around 500-665 nm, preferably around 660 nm, and a
peak of blue light in the range between around 440-500 nm, preferably around 460 nm.
In certain embodiments, the aim of the adaptation stage is to identify microalgal or
cyanobacterial strains that are capable of g on the process water feedstock to be
used in the production phase of the process.
atively, or in addition, the light may be used to adapt or “tune” the microalgae or
cyanobacteria to the conditions to be used in the production phase, preferably so as to
optimise growth during the production phase. In a preferred embodiment, the tion
phase involves growth of algae and/or cyanobacteria under LEDs emitting 2 peaks of red
and blue light within the PAR spectrum 400-700nm. In a further preferred embodiment,
the light is delivered by LEDs emitting a peak of red light in the range between around
500-665 nm, preferably around 660 nm, and a peak of blue light in the range between
around 440-500 nm, preferably around 460 nm.
The adaptation stage may involve culturing the microalgal or cyanobacterial strains for a
period of at least around 2, 3, 4, 5, 6 months, preferably at least around 3 months. The
adaptation stage may involve ing the microalgal or cyanobacterial strains for at
least around 2, 3, 4, 5, 6, 7, 8 generations of growth, preferably at least around 6
generations of growth. In embodiments wherein the microalgae or cyanobacteria are
grown for several months or for at least 2 tions of growth, the microalgae or
cyanobacteria may be sub-cultured, wherein sub-culturing is intended to mean the
transfer of some or all of the culture to a new growth medium. In a red
embodiment, the microalgae or cyanobacteria are sub-cultured once per month or once
every 4 weeks.
Once a microalgal or cyanobacterial strain has been selected in accordance with the
adaptation stage bed above, the second step of the process is the production
phase, which comprises culturing the selected microalgae or cyanobacteria on the same
s water feedstock and/or under the same light ions used in the adaption
stage.
_l7_
The term “the same” process water feedstock is intended to mean process water from
the same batch i.e. with the same characteristics, as used for the adaptation stage,
rather than the exact same media used for growth of cells during the adaptation stage.
The production phase of the second aspect of the invention may be d out in
accordance with any of the embodiments of the production phase as described above for
the process of the first . For example, growth of the adapted microalgal or
cyanobacterial strain may be carried out under conditions that permit exponential .
er, growth during the production phase is preferably d out in a
ioreactor according to the above definitions. The conditions used in the
production phase may mirror the conditions used in the adaptation stage. Thus, in
addition to utilising process water as the feedstock, the adaptation may extend to
additional environmental conditions, as outlined above (light wavelength, irradiance
levels, ature, pH etc.). More specifically, adaptation may be to use of LED lighting
as described herein. In a red embodiment, tion is to LED lighting delivered
at 2 peaks of red and blue light within the PAR spectrum 400-700nm. In a further
preferred ment, the light is delivered by LEDs emitting a peak of red light in the
range between around 500-665 nm, preferably around 660 nm, and a peak of blue light
in the range between around 440-500 nm, preferably around 460 nm.
In certain embodiments, the production phase may be followed by a step comprising
exposure of the microalgal or cyanobacterial culture to a stimulus to enhance production
of metabolites. All embodiments of the stimulus described above in the context of the
first aspect of the invention apply mutatis is to the process of the second aspect
of the invention. er, the microalgal and/or cyanobacterial strains for use in
accordance with the process of the second aspect of the invention may be selected from
any of the microalgal and/or cyanobacterial phyla, orders, families and/or species
already described above.
The process of the second aspect of the invention may be used to enhance the
production of microalgal and/or cyanobacterial biomass. Such biomass may be used in
applications such as the production of biofuel, biodiesel, ne, kerosene or for use as
a soil conditioner or biofertilizer, including in subsurface irrigation systems, as described
herein below. Alternatively, or in addition, the process may be used for the production of
metabolites, including but not limited to the enhanced production of lipids and/or
_l8_
carbohydrates. In preferred embodiments, the process is for the enhanced production of
eicosapentaenoic acid. In a further preferred embodiment, the process is for the
enhanced production of exopolysaccharide.
In a further aspect of the invention, there is provided a microorganism which is, or has
the identifying characteristics of, a strain of Chlorogibba allorgei deposited with the
Culture Collection of Algae and oa under the accession number CCAP 817/1, or a
mutant strain derived therefrom.
In a yet further aspect, there is provided a microorganism which is, or has the identifying
characteristics of, a strain of sphaerium chlore/Ioides deposited with the Culture
Collection of Algae and Protozoa under the accession number CCAP 222/98, or a
mutant strain d therefrom.
The present ion describes a process for the production of lipids and metabolites of
Eicosapentaenoic acid, Myristic acid, Palmitic acid, Behenic Acid, Lauric acid, Linoleic
acid, alpha Linolenic acid and Stearic acid and the like from algae belonging to the
Pleurochloridaceae family (e.g. Trachydiscus sp. and Chlorogibba sp.). Accordingly, the
invention provides a process for g and selecting adapted cells of the said algae
cultures ready for bioreactor and/or other cultivating conditions used to produce algae
biomass ts ning lipids and metabolites described herein. More particularly
the present invention provides a process for the production of and/or increasing the
yields of certain lipids containing fatty acids. The method may comprise a method of
preparing algae belonging to the Pleurochloridaceae family and containing the
aforementioned lipids and fatty acids by increasing photosynthetic ency, nutrient
adjustment and lic activity for downstream production of biodiesel, gasoline,
ne and other high value chemicals. Also the present invention provides a process
for obtaining desired fatty acid es in the pentaenoic acid forming algal strains.
This process allows for optimisation for either Eicosapentaenoic acid production for the
food sector or saturated fatty acids or fatty acids - Myristic acid, Palmitic acid, Behenic
acid, or Lauric acid, Linoleic acid, alpha Linolenic acid and Stearic acid and the like for
liquid l(s) production or for cosmetic ingredients by adjusting certain nutrient levels
(including Nitrogen and r) in the growth medium along with altered light irradiance
levels. The present invention also provides a method for preparing species from the
cyanobacteria order Chroococcales in the genera Synechocystis and Synechoccocus
_19_
containing some or all of the the aforementioned lipids and fatty acids by increasing
photosynthetic ency and metabolic activity. The present invention further provides a
process for ing specific production of fatty acids in the lipids by tuning
ynthetic efficiency in the presence of select bands within the Photosynthetically
Active Radiation (PAR) wavelengths using continuous light.
The ion also relates to a specific (isolated) strain of algae belonging to the
Pleurochloridaceae family and in particular the genus Chlorogibba, more specifically a
strain of Chlorogibba al/orgei. The strain was deposited with the Culture Collection of
Algae and oa under the accession number CCAP 817/1 and accepted on 25
January 2011. This strain is shown herein to be useful in the production of specific
metabolites.
The present invention further provides a process for the production of algal biomass
product containing Eicosapentaenoic acid and the aforementioned lipids, fatty acids and
metabolites thereof; suitable for downstream production of bio-diesel, gasoline, kerosene
and other such liquid biofuels and high value industrial als comprising the steps
of:-
a) an upstream culturing stage which is used to isolate, sub-culture and e tuned
algae belonging to species within the Chlorophyta including specifically the EPA-rich
Pleurochloridaceae family and the cyanobacteria order Chroococcales in the genera
Synechocysz‘is and Synechoccocus using tuned continuous light PAR wavelengths and
process water stress. The algae belonging to the Pleurochloridaceae family and the
cyanobacteria order Chroococcales in the genera Synechocysz‘is and Synechoccocus
are now ready for scale up in bioreactors using r light delivery and water sources.
The results show that up to a twofold se in growth rates compared with the same
cultures grown in normal water with added nutrients and daylight or scent lighting
can be expected across different strains.
b) a Photobiobioreactor stage in which algae belonging to the Chlorophyta, the
Pleurochloridaceae family or the cyanobacteria order occales in the genera
ocysz‘is and Synechoccocus are grown within industrial process water, +/-
nutrients (100% standard BB growth medium which comprises NaNOs (0.25 g/L); CaCI2
.2H20 (0.025 g/L); MgSO4 .7H20 (0.075 g/L); K2HPO4 (0.075 g/L); NaCl (0.025 g/L);
KH2PO4 (0.175 g/L); FeSO4 .7H20 (4.98 mg/L); H2804 (0.01 ul/L); H3803 (0.1142 g/L);
_20_
ZnSO4 .7H20 (0.00882 g/L); MnCl2 .4H20 (0.00144 g/L); M003 71 g/L); CuSO4
.5H20 (0.00157 g/L); Co(NOs)2 .6H20 (0.00049 g/L); EDTA (0.005 g/L); KOH (0.031
g/L)), specific PAR light wavelengths and irradiance levels in a continuous flow system is
maintained in exponential growth phase to allow daily harvesting of a set proportion of
the biomass product. The biomass product containing aforementioned lipids, fatty acids
and metabolites thereof and bio ns belonging to the Pleurochloridaceae family and
the cyanobacteria order Chroococcales in the genera Synechocystis and
Synechoccocus. The bioreactor is replenished with process water or s water
d with nutrients to allow the algal cell density to recover to the exponential
growth stage before the next harvest.
lly algae contain about 7 to 60% weight by weight lipid content relative to the total
weight of dry algae. In the case of algae belonging to the Pleurochloridaceae family,
Eicosapentaenoic acid comprises 25 to 40% of the total fatty acid in the lipid and the
ing fatty acids are mainly the aforementioned ted or rated fatty acids.
Hence algae belonging to the Pleurochloridaceae family possess greater amounts of
EPA than traditional sources derived from fish oils.
According to the embodiment of the present invention, lipids and metabolites of
Eicosapentaenoic acid, Myristic acid, Palmitic acid, Behenic Acid, Lauric acid, Linoleic
acid, alpha Linolenic acid and Stearic acid and the like belonging to the
Pleurochloridaceae family can be found to be t as free fatty acids and/or in situ in
the growth medium and/or obtained from the wet algal biomass product and/or algal
homogenate and/or the algae following lyophilisation or air drying and extracted in the
presence of a suitable organic solvent and/or sonicated or using supercritical C02.
In certain embodiments of the invention when growth media (using water for remediation
or nutrient amended water) flows through the bioreactor with the algae, it is exposed to
tuned sets of banks of dimmable LED lights internally or externally to the bioreactor
comprising unique patterns of Red and Blue light emitting diodes (LEDs) which are set to
e at ent wavelengths depending on the algal strain. The angulation of the
LEDs is optimised for maximal delivery of irradiance to the cultures of algae growing
within the PBR to promote and maintain the exponential growth phase of the algae. The
algae biomass is monitored for cell density but also for the lipid/fatty acid ts to
check that they have reached the target levels. The biomass is then dewatered and
_21_
passed to the riate downstream s for biofuels or high value fatty acids are
to be extracted. The spent biomass remaining can be used for either animal feed (if pure
water is used in the bioreactor) or for energy production in Anaerobic Digesters (AD) or
pyrolysis s.
Bioreactor
This present invention provides an integrated process of using any combination of
standard or renewable energies such as solar, wind, hydro, rmal, and thermal
and/or other renewable energies to power a photo-bioreactor and produce continual high
yields of algae biomass. By using ent and cost effective methods the algae biomass
is refined further to produce biodiesel, biokerosene, gasoline, l and other valuable
co-products.
The system asses highly tuned LED light sources which are designed to
maximise the growth of different algae strains. The system encompasses, but is not
limited to, inclusion of highly tuned LED light sources which are designed to provide 360
degree angle illumination from the centre of a bioreactor to maximise the growth of
different algae strains (growing around the light source).
Sources of Energy
The system can be self-powered using energy from solar, wind, hydro, geothermal and
thermal and/or renewable energies. These various energy sources are managed through
a commercial power management system which uses a scalable storage facility (such as
a battery bank) to store and supply energy.
The temperature of the process is controlled by two means: the heating of the water
through the supply of process water naturally emerging from industrial systems or
ic waste water and regulated by thermostats or heat exchangers or managed
through an automated process control unit.
Low Energy Light Sources
The s employs a wide range of low voltage lights (such as LEDs as well as other
unique light emitting sources) which is powered by a combination of standard and/or
_22_
renewable energy s, where the lights are tuned to optimise the growth of algae
without compromising the lipid or other commercially valuable by-products.
In the preferred embodiments a set of lights, emitting light covering ngths with a
precise angle of beam emissions within the ynthetically Active Radiation (PAR)
wavelengths from 400-700 nm, is fitted internally or externally to the PBR. This helps to
stimulate the algae to maximise the biomass growth at a cost effective production rate.
The algae have been ed from prior environment adaptive conditioning, using
specific light sources and wavelengths, process water, temperature and pH
management, to yield strains capable of optimal growth under reduced energy .
In an embodiment the present invention provides a novel process for enhancing the
exopolysaccharide (EPS) of the alga Dictyosphaerium chlore/Ioides ALG03 within any
photobioreactor system. This comprises (a) a pre-cultivation to adapt the strain to tuned
LED lighting within the photosynthetically active readiation (PAR) wavelengths and
industrial process water conditions (e.g. secondary treated process water); (b) growing
the EPS g strain within a PBR supplemented by tuned LED PAR
(Photosynthetically Active Radiation 400-700nm) lighting to provide continuous
illumination over anywhere between 1 and 24 hours of the algae each day; (0) after peak
ntial phase of growth moving a portion such as approximately 50% of the yield to
a static illuminated tank system with gentle aeration nt air without addition of 002)
to enhance the EPS formation over 3-4 days; (d) dewatering the algal paste for
extraction of the biopolymer or for other uses described above or for energy production
via ethanol fermentation or other processes (e.g. anaerobic digestion or biomass
gasification).
Examples of the gelatinous coated strains of micro-alga suitable for use in the invention
may reside within the phyta and selected from the family Dictyosphaeriaceae.
Adapted Strains of Algae
The micro-algal strain used for EPS production is maintained in heterogeneous es
of industrial process water in standard flask es and supplied PAR lighting via low
energy LED rigs with tuned light ns. The light can be supplied internally within the
_23_
PBR or externally. The cultures are sub-cultured each month to select for cells adapted
to the waste water tuents and LED lighting. This phenotypic selection process
includes an assessment step to check for the EPS production at each sub-culturing.
Mother cultures are maintained under these growth conditions to continue the adaptation
process.
Growing Algae in ioreactors (“PBRs”)
A great deal of work has been done to develop small scale PBRs for the production of
micro-algae (g). Commercial-scale PBRs (>100,000L) should have large volume
capacities and have a small footprint in terms of space occupied. In addition, they
should have transparent surfaces, high mass transfer rates and should be able to
produce large biomass yields. Furthermore, any design of PBR should take into account
the unique needs of dual strains of micro-algae and be low maintenance and
robust.
It has been suggested that the PBRs can also act as culture vessels for the r
pond growth systems. Given that outdoor PBRs are usually naturally illuminated using
sunlight, biomass productivity would depend on the prevailing year-round environmental
conditions in that locality. There are seasonal variations in temperatures and sunlight
throughout the year in most regions which have been tested (often desert environments)
hence it is ult to carry out outdoor mass cultivation of algae all year round in such
regions. There are a number of s for PBRs in the public domain, being sold
commercially and designs in academic articles but no definitive ‘best practice’ standard
model .
In a first set of embodiments any PBR apparatus (air lift tubular design or flat tank) which
has device to drain or harvest the cells on a daily basis can be illuminated for part of or a
continuous 24 hour day with PAR wavelengths of LED lighting (internally or externally)
can be ed. The algae growth is monitored by an ed process control device
to measure OD 680nm which is correlated with cell numbers by prior reckoning and
allows the ination of peak exponential growth from PBR commissioning. The
system encompasses, but is not limited to, inclusion of highly tuned LED light s
which are designed to provide 360 degree angle illumination from the centre of a
_24_
ctor to maximise the growth of ent algae strains (growing around the light
source).
On reaching peak exponential growth 50% of the cells are harvested daily to a te
batch holding tank which has aeration (ambient air mix) attached and LED lighting 24/7.
The algal strains are held under prescribed conditions for 3-4 days and samples from the
tank monitored visually under a microscope daily for EPS production. These cells are
finally extracted via dewatering for either carbohydrate extraction or for the uses
described earlier.
Light Sources
Algal culture systems can be illuminated by cial light, solar light or both. One of the
most important factors to l high biomass micro-algal production in the closed PBR
is the light irradiance and the quality of light spectrum delivered. If the PBR is positioned
outdoors, it can be limited to the high light levels seen in the daytime and during the
summer months but this will vary geographically. The levels of Ultra-Violet light (“UV”) in
natural sunlight can also cause photo-inhibition of algae at certain times of the day and
hence lacks the potential control of the PBR grown using artificial light.
One major light source which can supply specific light wavelengths is the range of Light-
Emitting Diodes ) which are now being developed by several major light
manufacturers. LEDs have the ability to save energy and have a very long life-
expectancy. Their ical efficiency helps to minimise heat generation. This high
efficiency and sharp spectrum have eliminated the need for a cooling system and filter
and therefore d energy input requirements significantly. These s open up
the potential to optimise light delivery for specific strains of micro-algae (h).
It is known which parts of the Photosynthetically Active Radiation (PAR) um (400-
700nm which covers red and blue ends of the spectrum) could help maximise efficient
photosynthesis of algae in general but few data exist (in the public domain) on specific
interactions of such light irradiance on the growth and physiological status of biofuel
precursors (lipids/carbohydrates) for different algae strains grown under artificial light in
PBRs. The applicants have discovered the precise Red/blue LED requirements and
_25_
irradiance levels delivered for a range of micro-algae and for the dual stage s of
EPS production here.
‘Sustainable’ Energy Inputs for PBR Systems
The potential use of ‘waste’ streams, where scrubbed flue gases provide 002 with
amended process water used as a nutrient medium for algal , has been debated
at great length in the literature. There are a few significant, or successful, demonstration
projects which have been established to date. It has been estimated that using hybrid
systems, algae may be used to recycle 20% of rial power generation 002
emissions. lf novel and cheap sources of capturing 002 can be developed this will
reduce the cost and energy ements of PBRs.
The process of growing algae in the industrial s water can reduce the nutrient
levels to levels potentially required with evolving strict legislation targets in different parts
of the world for discharging water into the environment and particular bodies of water.
The applicants have discovered the optimum nt levels required under controlled
temperature and light ance levels for cost effective growth of the algae described in
this document.
Algal Biomass and Biopolymers
Algal polysaccharides are tly used commercially (d). Soil algae are known to
excrete a variety of extracellular polymeric substances (EPS) especially polysaccharides
which may play an important role for their vital function (e). The exopolysaccharide
(EPS) forming algal strain has the benefit of also being used in water to remediate by
sequestering potentially toxic elements within the EPS formed at the batch stage and
before. There is clear evidence that elements like Copper can be bound by these
mucilaginous compounds (i). This has a clear value where water clean up for
downstream discharge or use is the primary aim. In the carbohydrate analysis done on
the EPS composition showed 94-95% neutral monosaccharides and about 5-6% uronic
acid. The latter is particularly ant for the binding of heavy metals.
_26_
It is known that soil algae enhance soil formation and water retention, stabilize soil,
increase the bility of nutrients of plant growing nearby and reduce soil n.
They have been introduced as soil conditioners in many ies and they have also
been suggested for use as biofertilizers (j).
The decreasing supply of ‘sweet’ water will increase the need for use of recycled water
and ary treated water has been used for fresh market vegetables and fruit
production in Israel using irrigation s. However it does need the regulations in
many ies to be amended for its widespread use even with SDI where the treated
water does not reach the edible portions of the crop (above ground).
Traditional drip irrigation is found aboveground, but recently numerous companies
manufacturing drip irrigation systems have invented and implemented subsurface drip
tion (SDI) systems. The lines are buried below ground for a longer life. Subsurface
irrigation allows the precise application of water, nutrients and other agro-chemicals
directly to the root zone of plants. This allows the farmer to optimize the growing
environment and leads to higher quality crop .
When properly managed SDI is one of the most efficient methods of irrigating plants with
efficiencies >90%. The savings in applied water can be as much as 50% ed with
other methods. The quantity of water available for irrigation is ed to decline in
coming decades and water conservation more important. This is where SDl is crucial by
extending the life of aquifers. Its use for biofuel crops has great potential and it has been
shown in poor soils that the use of SDI can double the yields of sugar cane and its sugar
content increased whilst conserving 70% of the water requirement (k).
The exopolysaccharide of an adapted strain of Dictyosphaerium chlore/loides ALG03 can
also be used for the downstream production of bioethanol using the extracted
carbohydrates. The remaining carbohydrates and proteins can be used for other byproducts
such as food additives and animal feed.
The invention will be further understood with reference to the following non-limiting
examples.
_27_
EXAMPLES
Example 1
Algae belonging to the family of Pleurochloridaceae or cyanobacterial order
Chroococcales in the genera Synechocystis and Synechoccocus were pre-incubated in
nutrient amended water and continuous PAR lighting conditions (within the 400-700nm
wavelengths) for a period of 6 months and subcultured at regular intervals. The ed
cultures were sub-cultured further to bring them into exponential growth phase and used
in a series of 50L bioreactors. The starting cell density of the algal inoculum was 106
cells per millilitre taken from the sub-cultured algae which was transferred to a 50L
bioreactor containing nutrient amended water and allowed to reach exponential growth
phase in the presence of continuous PAR lighting conditions (wavelengths between 400-
700nm). The process was lled for various ters including; pH (maintained
between 6-9); Temperature (maintained between 20-40 °C); aeration (0.02 to 1.0 v/v/m -
Air volume per volume of liquid per );and/or C02, (0% at start up finishing at least
0.7% at first harvest but can reach 5% within the system me); 02 maintained
between 500-800mV); maximum light irradiance at first cells in PBR (600 umol m'2 s")
aeration, C02 (starting at 0% added C02 and rising to 0.7% by harvest), cell density,
temperature (27°C average) and light delivery (24 hours a day). On ng the near
maximum exponential growth 500g wet algae biomass product was removed from
reactors. A solvent mix containing Methanol/Acetyl Chloride/Hexane was added
producing methyl esters of the native lipid acids. The methyl esters were separated by
chromatography using hexane and acetone solution and subsequently evaporated to
obtain 1.6g Eicosapentaenoic acid. Chromatography also provided pure samples of
Myristic acid, Palmitic acid Behenic Acid, Lauric acid, ic acid, alpha Linolenic acid
and c acid and the like.
50.08g of biomass was dried for 6 hrs at 1059C. After cooling down in an exicator the
sample was placed for 1 hour in an oven at 105°C and again weighed. In a Soxhlet
extraction device the dry biomass was extracted in 260 ml of petrol ether for 8 hours in
an extraction capsule. After evaporation of the solvent in a vacuum rotation evaporator
_28_
the sample was further dried by passing a fine stream of Nitrogen over the sample and
again weighed after cooling. To obtain the lipids the sample was dissolved in 50 ml of
hexane and divided in half. Ten grams of activated charcoal was added to the first
sample and the solution was filtered and again evaporated and ed with Nitrogen
and weighed. There was still some colour present therefore for the second sample 20g
of activated charcoal was used.
The samples were analysed using an Agilent Technologies 6890N and a column HP 88,
cyanopropyl - : 100m — diam: 0,25mm, width of layer: 0.20pm.
Table 1 — The results of analyses of the percentages of 3 Fatty Acids linked by their
metabolic pathway from 3 different batch PBR cycles
Fatty Acid Percentage of Fatty Acid ME in Total Lipid Pool of
Chlorogibba allorgei
Approaching Partial Stress post Post Full Stress
end of Log log growth (Post- (Day 3 -
Phase Growth Harvest Day1) stationary phase)
lenic acid (GLA) 18.0 11.0 0.7
Arachidonic acid (ARA) 2.4 3.7 0.0
pentaenoic acid 20.0 23.5 27.0
(EPA)
The s clearly indicate the switch from GLA to EPA via ARA as the algal strain is
growing and then induced to enter the stationary phase post stimulus as described
above. This is evidence that the process described herein is directly managing the
perceived metabolic pathways which allow interconversion between y-Linolenic acid and
Eicosapentaenoic acid via Arachidonic acid in freshwater microalgae (l).
Example 3
sphaerium chlore/Ioides (ALG03) was grown over 4 days in Bold Basal Medium.
Figure 5a shows that the alga needs relatively low levels of nts for optimal growth
_29_
at 27 °C under optimal light irradiance. Figure 5b shows that alga grows best in low light
over 7 days in 25% BB medium at 27 °C.
During a continuous production process, Dictyosphaerium /Ioides (ALG03) were
ted daily. Figure 7, with biomass shown as optical density (680nm) readings in
PBR, shows that daily harvesting at 50% rates enables regrowth of same biomass of
Dictyosphaerium chlore/Ioides (ALG03) within 24 hours when topped up with new growth
medium.
Physiologically adapted cells were grown for 6 months in waste water from municipal
plant (Secondary treated) and re-cultivated each 4 weeks into new waste water. Non-
adapted cells were cultivated in standard ZBB growth medium and tivated every 4
weeks into new ZBB medium. Then both strains were grown for 9 days (until stationary
phase) in new waste water. s (Figure 8) show a clear adaptation to the waste
water environment and LED lighting by pre-adapted cells. Figure 9 shows the doubling
of EPS tion following the 2 stage PBR process.
Subsequent steps of the method included purification, isolation of the EPS and
hydrolysis of the sample using methanolic HCI followed by oroacetic acid.
The exopolysaccharides comprises 94-95% neutral monosaccharides with 5-6% uronic
acid. Some neutral monosaccharides are partially methylated. The predominant sugars
were:
galactose (~ 20-21%)
glucose (~ 20-21%)
nonidentified hexose (~ )
rhamnose (~ 12%)
nonidentified methylated hexose (~ 9-10%)
nonidentified methylated hexose (~ 7-8%)
mannose (~ 6-7%)
xylose (~ 3-4%)
arabinose (~ 1-2%)
unknown monosaccharide(~ up to 0.5%)
_30_
unknown monosacharide (~ 0%)
uronic acids (~ 5-6%).
The Molar ratio of sugars in dried gel and lyophilised samples of hydrolysed EPS are
shown in Table 2.
Table 2
Molar ratio of sugars
Fucose
Rhamnose
Arabmose
1 0 Example 3
The results of using drip irrigation to grow leek in an infertile sandy soil in a greenhouse
trial over a 12 week period can be seen in the image in Figure 11. From left to right:
Control no algae; mycorrhizal fungal symbiont (mix of G/omus spp.) used at ng;
l5 algae used weekly; algae and mycorrhizal fungal symbiont. s clearly show a
growth promoting effect of Dictyosphaerium chlore/Ioides ALG03 cells added twice
weekly on growth and nutrition of a leek. A synergistic effect of algal ce|| use with an
adapted mycorrhizal fungal symbionts mix was observed.
2 O The present invention is not to be limited in scope by the specific embodiments
described herein. Indeed, various modifications of the invention in addition to those
described herein will become apparent to those skilled in the art from the foregoing
description and accompanying figures. Such modifications are intended to fall within the
scope of the appended claims. Moreover, all s and embodiments of the invention
2 5 described herein are considered to be broadly applicable and combinable with any and
all other tent embodiments, ing those taken from other aspects of the
invention (including in ion) as appropriate.
_31_
Various publications are cited herein, the disclosures of which are incorporated by
reference in their ties.
References
a. Chisti Y — 2007 - Biodiesel from microalgae. hnol. Adv. 25(3):294-306.
b. Olaizola M - 2005 Microalgal removal of C02 from flue gases: Changes in
medium pH and flue gas composition do not appear to affect the photochemical yield of
microalgal cultures. The Korean y for Biotechnology and Bioengineering 8: 60-367.
c. Braun AR - 1996 Reuse and Fixation of C02 in try, Algal Biomass and
Fuel Substitutions in the Traffic Sector. Energy Convers Manage., 37:1229—1234.
d. Bitton R & Bianco-Peled H — 2008 Novel etic Adhesives Based on Algae
Glue. Macromolecular Bioscience 8:393-400.
e. Otero A & Vincenzini M - 2003 Extracellular ccharide synthesis by Nostoc
strains as affected by N source and light intensity. J. Biotechnol. 102:143—152.
f. Gonzalez-Chavez C., D'haen J, Vangronsveld J. & Dodd JC - 2002 Copper
sorption and lation by the extraradical mycelium of different Glomus spp. of
arbuscular mycorrhizal fungi isolated from the same polluted soil. Plant and So” 240:
287—297.
g. Ugwu CU, Aoyagi H and Uchiyama H - 2008 Photobioreactors for mass
cultivation of algae. Bioresource Technology, 99, 4021-4028.
h. ChouI-Gyun Lee - 1999 Calculation of Light Penetration Depth in
Photobioreactors Biotechnol. cess Eng., 4, 78-81.
i. Garcia-Meza, JV, Barrangue C & Admiraal W — 2005 Biofilm formation by algae
as a mechanism for surviving on mine tailings. Environ. Toxic. & Chemistry. 24:573-581.
_32_
j. Painter TJ - 1993 Carbohydrate polymers in desert reclamation-the potential of
microalgal biofertilizers. Carbohydrate Polymers, 20, 77—86.
k. httg://www.netafim.com/article/sugarcanenphiliggines.
(l) Khozin-Goldberg, l., Didi-Cohen, 8., Cohen, 2., 2002. Biosynthesis of
eicosapentaenoic acid (EPA) in the freshwater eustigmatophyte s
raneus. J. Phycol. 38, 745—756
Claims (9)
1. A process for the enhanced production of one or more metabolites in microalgae and/or cyanobacteria, said process comprising the steps of: (i) culturing a microalgal or cyanobacterial strain through a production phase; 5 (ii) exposing the microalgal or cyanobacterial culture to a us, wherein the stimulus comprises (a) a decrease in pH to a pH of no more than pH 6, followed by an increase in pH to a pH of no less than pH 7 and (b) an increase in light irradiance to at least 400 μmol/m2/sec. 10
2. The s of claim 1 wherein the stimulus comprises a decrease in pH from a pH of between around pH 7 and pH 9 to a pH of between around pH 5 and pH 6.
3. The process of claim 1 or 2 wherein the stimulus ses an increase in LED-delivered irradiance from between around 50-200 2/sec to between around 400-2000 15 μmol/m2/sec.
4. The process of any one of claims 1-3 wherein the production phase corresponds to the ntial phase of growth. 20
5. The s of any one of claims 1-4 wherein the production phase involves growth of the microalgal or cyanobacterial strain under ions that permit exponential growth.
6. The process of any one of claims 1-5 wherein the production phase es growth of the microalgal or cyanobacterial strain in a photobioreactor.
7. The s of any one of claims 1-6 wherein the production phase involves growth of microalgae and/or cyanobacteria under LEDs emitting 2 peaks of red and blue light within the PAR spectrum 400-700nm. 30
8. The process of any one of claims 1-7 wherein the cultures are not exposed to natural sunlight.
9. The process of any one of claims 1-8 wherein the microalgal or cyanobacterial culture is exposed to the stimulus at the peak of exponential phase growth and/or at the onset of the 35 stationary phase of growth. 8815015
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GBGB1101489.1A GB201101489D0 (en) | 2011-01-28 | 2011-01-28 | Two stage photobloreactor process for production of exopolysaccharide |
GBGB1101487.5A GB201101487D0 (en) | 2011-01-28 | 2011-01-28 | Management of metabolite profiles of micro-algae |
GB1101489.1 | 2011-01-28 | ||
GB1101487.5 | 2011-01-28 | ||
PCT/GB2012/050194 WO2012101459A2 (en) | 2011-01-28 | 2012-01-30 | Process for production of microalgae, cyanobacteria and metabolites thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
NZ614107A NZ614107A (en) | 2015-08-28 |
NZ614107B2 true NZ614107B2 (en) | 2015-12-01 |
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