Product Catalog 2014 - EN
Product Catalog 2014 - EN
Product Catalog 2014 - EN
Imprint
Editor:
Saarstahl AG
66330 Völklingen
Status 2014
Germany
Tel: +49 6898 10 0
E-Mail: saarstahl@saarstahl.com
Saarstahl Demir Celik SAN. VE TIC. LTD. STI. Saarstahl-Export India Pvt. Ltd. Shanghai Representative Office
Isiklar Cad. Beyaz Sardunya Sok. No: 3 Office 606, Maithili Signet Rm 802, Singular Mansion Rm 802B, 8/F
Kardelen Apt. D.1 K. Bakkalköy Plot. No. 39/4, Sector 30A No. 322 Xian Xia Road, Shanghai 200336
34750 Atasehir Istanbul Vashi, Navi Mumbai 400705 China
Turkey India Tel.: +8621 62415306
Tel.: +90 21658090-50 Tel.: +91 2241223520 Fax: +8621 62415307
Fax: +90 21658090-53 Fax: +91 2241239472 E-Mail: info@saarstahl.com.cn
E-Mail: info@saarstahl.com.tr E-Mail: sales@saarstahl.in
2 51
Saarstahl AG
4–13
Dimensions
14–15
Products
16–27
Further processing
28–31
Analysis
32–43
Quality
44–45
Environmental awareness
46–47
Contact
48–51
3
Saarstahl AG: The highest standards for customers
Saarstahl AG is one of Europe’s leading manufac We have set ourselves the highest standards with
turers of long products and has an internationally regard to product quality and customer service. In
recognized high level of competence in the field of order to meet these, we have a high standard of
steel manufacturing and processing. melting and rolling technology. In addition, the
Saarstahl is specialized in the production of wire level of quality in our products is ensured with
rod, steel bars and semi finished products in supe state-of- the- art testing equipment. We apply our
rior grades at the sites in Völklingen, Burbach and long years of experience in the manufacture of so
Neunkirchen. Our products are in demand in the phisticated high quality steels to achieve continu
automotive industry, in mechanical engineering, ous improvement in our products and processes.
the oil and gas industry and in the mining industry This is carried out in close cooperation with our
and are processed for applications under the most clients and we place the utmost importance on
extreme conditions. As a supplier to major automo customer satisfaction.
tive sub-contractors, Saarstahl is represented as a
global player on every continent.
4
Saarstahl AG
As a steel production company operating at global We are decidedly convinced that motivated and
level, we are committed to environmental protec satisfied employees are the key to a company’s
tion, energy efficiency and work safety as essential success. Through optimal, regular qualification
factors in ensuring our company’s sustainability measures, we ensure that the values laid down in
and ability to develop. These factors are therefore our company policy such as customer-orientation
firmly anchored in our corporate processes. and quality awareness are maintained. Saarstahl Dimensions
is a company with tradition, which is conscious of
its history and which is constantly focused on the
future.
Products
Further processing
Analysis
Quality
Environmental
awareness
Contact
5
6
Technical Facilities
Battery 1 Battery 3
Built 1984 2010
Number of 45 50 Dimensions
coke furnaces
Furnace type Multi-pass and compound furnace
Annual capacity:
· Coke: 1.25 M t Products
· Coke gas: 10 M GJ
Further processing
Annual capacity:
· Pig iron: approx. 4.6 M t
· Slag granulation plant: approx. 1.2 M t
Environmental
awareness
The blast furnace (usable volume 1,280 m3) will be kept as a reserve furnace.
Contact
7
8
Steelmaking Plant – Melting operation Saarstahl AG
· Hot
metal desulphurization plant
(3 injection stands for co-injection of Mg, CaO and CaC2)
· 3 x 165t LD converters (basic oxygen steelmaking process)
· Automatic process control Dimensions
· Slag retaining system during tapping
· Annual capacity: 3.0 M t
At the turn over of the year 2012/2013, the secondary metallurgy was expanded by:
· 2 ladle furnaces
· 1 vacuum facility (RH)
Analysis
· 1 injection station for solids (Pb, Te, Bi)
· 1 alloying facility (34 bins)
· Wire injection facilities, 2x8 and 1x4 lines
· Automatic process control
S0 S2 S3 S4
Built 2004 1981 2009 1982
Type bow type
Formats 1502 1252 2402 1502
(mm) 1802 265 x 340
Capacity 80 70 80 80
(thousand t/m)
9
10
Rolling mill 11 – Burbach Saarstahl AG
Further processing
Environmental
awareness
Contact
11
12
Rolling mill 31 – Neunkirchen Saarstahl AG
Further processing
Environmental
awareness
Contact
13
Dimensions
Status 01.02.2014
Status 01.02.2014
Wire rod
Format Dimensions Coil weights Coil diameter/height Tolerances
Round 5.00–55.00 mm min. 1.0 t Coil height depends on dimensions EN 10108B
max. 2.5 t (approx 0.8 –1.0 m/t) EN 10108A
3.0 t on request EN 10017
Square 14.00–42.50 mm Weight Coil diameter: Various national and
Hexagonal 15.00–47.50 mm on request inner diameter approx. 900 mm foreign standards
outer diameter approx. 1,250 mm
Status 01.02.2014
14
Steel bars Saarstahl AG
Status 01.02.2014
Analysis
Quality
Environmental
awareness
Contact
15
Products
· technical springs
· saw wire
· cable armoring wire
· rope wire
· polstery spring wire
· ski edge profiles
16
Saarstahl AG
Dimensions
Products
Further processing
Analysis
This product group comprises low carbon wire rod The low carbon content and low amount of trace
as a preliminary material for drawing mills and elements with possible additional alloying with B,
cold rolling mills. Our wire rod is thereby further Ti and Al ensure low wire rod tensile strength and
processed into objects for everyday use such as excellent drawing and cold rolling properties with Environmental
high cross-sectional reduction. Our wire rod is there awareness
· staples fore used for the following applications:
· dishwasher racks
· shopping trolleys · window and door fixtures
· fences · light bulbs
· bucket handles · concrete fibers Contact
· champagne cork wire
17
Welding wire
Our wire rod is used as a preliminary material for In addition to the common standard qualities in
the manufacture of a wide range of welding wires accordance with ISO 14171, 14341 and AWS A5.18,
and is used in for example, in agreement with our customers, we
can manufacture special variants or modified steels
· shielded arc welding wires depending on the particular final application.
· electrode core wires At the customer’s request, we also supply our wire
· submerged arc welding wires in heat treated or surface treated qualities.
· gas welding filler rods
18
Saarstahl AG
Dimensions
Products
Further processing
Analysis
This is wire rod with a high carbon content. Depen The main applications for prestressing steel include
ding on the final mechanical and technological
properties required, we add various micro-alloys · bridge building
to the steel. Prestressing steels are used in the · industrial and residential construction Environmental
building industry and need to withstand the high · railway construction awareness
est mechanical stresses. As a result, there are spe · wind power stations
cial requirements with regard to the tensile
strength of the products.
Contact
19
Tyre cord
Saarstahl is one of the leading suppliers worldwide Our range covers wire rod for the manufacture of
of wire rod as a preliminary material for the ma
nufacture of tyre cord. This product makes the · steel cord
highest demands on production processes in the · bead wire
steelmaking plant and rolling mill since the final
product is drawn to the smallest diameters and with various carbon contents.
therefore even the tiniest defect can lead to consi
derable issues in further processing. An optimized
production process enables us to meet the high
quality demands of the automotive industry with
excellence.
20
Saarstahl AG
Dimensions
Products
Further processing
Analysis
We supply the preliminary material for the manu- Furthermore, we supply cylindrical and (bi)conical
facture of suspension elements which ensure safe peeled bars. Our product range includes SiCr and
ty and comfort in vehicles worldwide. In the deli Cr-steels (with and without V in each case). In ad
very variants wire rod or steel bar, Saarstahl spring dition, in the stabilizer field, we supply wire rod Environmental
steel is favoured in the production of cold or hot based on AFP and carbon steels. For applications in awareness
formed springs and stabilizers. Our steel is there the field of vehicle suspension springs, special
fore used in grades with improved corrosion and toughness
properties have been developed.
· suspension springs
· clutch springs Contact
· brake accumulator springs
21
Free cutting steel
We produce high-quality free cutting steels for ex For the highest demands regarding leak tightness
acting customers worldwide as a preliminary ma such as is required in common rail diesel techno
terial for drawing, peeling and lathe turning. Our logy and in steels for hydraulic components, HD
range of grades includes steels (“pressure-tight qualities”) are on offer which
are manufactured according to the strictest tole
· soft free cutting steel rances in particular metallurgical processes.
· quenched and tempered free cutting steel
· case hardening free cutting steel
22
Saarstahl AG
Dimensions
Products
Further processing
Analysis
Our high-quality cold heading grades are the pre The products are used in the construction of ma
liminary material for manufacturing heavy duty chinery and mechanical systems as well as in the
connecting elements. These include, for automotive industry and the construction of wind
power stations. The range of grades covers Environmental
· screws awareness
· bolts · non-alloyed quality steels
· nuts · boron-alloyed special steels
· rivets · non-alloyed and alloyed special steels
Contact
23
Forgings – hot forming
Customers from the automotive industry and me
chanical engineering procure steel bars, semi fini
shed products and continuous cast blooms as a
preliminary material for a wide range of hot for
med parts such as
· crankshafts
· wheel hubs
· steering knuckles
· connecting rods
· axle journals
· crown wheels
· armature components
24
Saarstahl AG
Dimensions
Products
Further processing
Analysis
Our delivery programme comprises steel bars and As a special delivery form, ready to use, cut-to-
wire rod for all types of cold extrusion parts. Com length pieces with tight weight and length tole
mon applications include vehicle manufacturing rances are available.
and mechanical engineering where our steel is Environmental
used to produce awareness
· driving shafts
· gudgeon pins
· steering components
· spark plugs Contact
· other gear components
· airbag cylinders
25
Bearing steel
Bearing steels from Saarstahl have an extremely
high level of purity as a result of the special metal
lurgy and aluminum-free melting. This has a deci
sive effect on the life span of products manufac
tured from these steels.
26
Saarstahl AG
Dimensions
Products
Further processing
Analysis
27
28
Further processing / Delivered condition
For special requirements of steel products, the final physical properties required of materials cannot be Saarstahl AG
achieved through the chemical composition of the steel alone. With our numerous heat treatment and
surface treatment facilities, we are able to accord our products precisely the usage properties they need
for their subsequent application.
Dimensions
Further processing
Annealing (in air and in inert gas) During the rolling process
· tempering
Quenching and tempering (MARAFORM TM) · annealing to a certain strength (BF)
· annealing to achieve a particular structure (BG)
· q uenching and tempering in oil (coil quenching · soft annealing
Quality
and tempering facility) · spheroidising
· normalizing
· stress-relieve annealing
· hardening in air
Surface treatment
Wire rod Environmental
awareness
· pickled Contact
· bonderized
· lime treated
· soap treated
· polymer coated
29
30
Further processing of Inspection and testing Saarstahl AG
Quality
Dimension check
· laser diameter
Contact
Laboratories
31
Analysis
Grade C Si Mn P S Cr Mo Ni Al*) Cu V N
32
Low carbon drawing qualities
Easy drawing qualities (ISO 16120-2 and ISO 16120-3) Saarstahl AG
Grade C Si Mn P S Cr Mo Ni Al Cu B N RM [MPa]
5.5 mm
C4D min. 0.03 0.30
390 +/- 30
max. 0.06 0.15 0.50 0.025 0.025 0.10 0.05 0.10 0.005 0.10 0.0008 0.010 Dimensions
C4D Si min. 0.15 0.45
390 +/- 30
max. 0.04 0.25 0.60 0.020 0.020 0.10 0.05 0.10 0.005 0.10 0.0008 0.010
C4D B min. 0.30 0.0025
355 +/- 30
max. 0.04 0.15 0.50 0.020 0.020 0.10 0.05 0.10 0.005 0.10 0.0070 0.010
C4D1 min. 0.02 0.20
360 +/- 30
max. 0.05 0.10 0.40 0.020 0.020 0.10 0.03 0.10 0.005 0.10 0.0008 0.010 Products
C4D1 B min. 0.02 0.20 0.0025
350 +/- 30
max. 0.05 0.10 0.40 0.020 0.020 0.10 0.03 0.10 0.005 0.10 0.0070 0.010
Grade C Si Mn P S Cr Mo Ni Al Cu B Ti N RM [MPa]
5.5 mm
Analysis
C3D1 min. 0.20
355 +/- 30
max. 0.04 0.03 0.40 0.020 0.020 0.08 0.03 0.08 0.005 0.08 0.0008 0.010 0.007
C3D1 B min. 0.20 0.0025
340 +/- 30
max. 0.04 0.03 0.40 0.020 0.020 0.08 0.03 0.08 0.005 0.08 0.0070 0.010 0.007
C3D1 Al min. 0.20 0.025
360 +/- 30
max. 0.04 0.03 0.40 0.020 0.020 0.08 0.03 0.08 0.050 0.08 0.0008 0.010 0.007
Quality
C2D1 min. 0.20
320 +/- 30
max. 0.01 0.03 0.35 0.020 0.015 0.07 0.02 0.05 0.005 0.05 0.0008 0.010 0.007
C2D1 B min. 0.20 0.0100
310 +/- 30
max. 0.01 0.03 0.35 0.020 0.015 0.07 0.02 0.05 0.005 0.05 0.0150 0.010 0.007
C2D1 min. 0.15 0.030 0.120
340 +/- 30
AlTi max. 0.02 0.05 0.25 0.015 0.015 0.07 0.02 0.05 0.060 0.05 0.0008 0.200 0.007 Environmental
awareness
Contact
33
Welding wire
Shielded arc welding wire
Grade Type C Si Mn P
Standard
2Si ER70S-3 SG 1 min. 0.06 0.50 1.00
0
ISO 14341 AWS A5.18 DIN 8559 max. 0.10 0.70 1.30 0.015
0 min. 0.06 0.80 1.40
Basic max. 0.09 0.90 1.50 0.015
min. 0.07 0.80 1.40
2
max. 0.09 0.90 1.50 0.015
min. 0.06 0.80 1.40
3
3Si1 ER70S-6 SG 2 max. 0.09 0.90 1.50 0.015
ISO 14341 AWS A5.18 DIN 8559 min. 0.06 0.85 1.40
6
max. 0.09 0.95 1.50 0.015
min. 0.07 0.80 1.40
7
max. 0.10 0.90 1.50 0.015
min. 0.06 0.80 1.40
8
max. 0.08 0.90 1.50 0.012
min. 0.06 0.85 1.60
1
4Si1 ER70S-6 SG 3 max. 0.09 1.00 1.70 0.015
ISO 14341 AWS A5.18 DIN 8559 3 min. 0.06 0.85 1.60
Basic max. 0.09 1.00 1.70 0.015
2MO MoSi SG Mo min. 0.09 0.50 1.10
0
ISO 14341 ISO 21952 DIN 8575 max. 0.11 0.70 1.20 0.015
Welding wire
Submerged arc welding wire
Grade Type C Si Mn P
Standard
S2 EM12 min. 0.08 0.05 0.90
1
ISO 14171 AWS A5.17 max. 0.12 0.10 1.10 0.015
S2Si EM12K EM12K min. 0.08 0.20 0.90
2
ISO 14171 AWS A5.17 AWS A5.23 max. 0.12 0.30 1.10 0.015
0 min. 0.10 0.20 1.60
S3Si Basic max. 0.13 0.30 1.75 0.015
ISO 14171 min. 0.10 0.30 1.60
2
max. 0.13 0.40 1.75 0.015
EA2 min. 0.08 0.10 0.95
0
S2Mo AWS A5.23 max. 0.12 0.15 1.10 0.015
ISO 14171 EA1 min. 0.08 0.15 0.80
1
AWS A5.23 max. 0.12 0.20 1.00 0.015
S3Ni1Mo S3Ni1Mo min. 0.10 0.15 1.65
3
ISO 14171 EN14295 max. 0.13 0.25 1.80 0.015
34
Saarstahl AG
S Cr Mo Ni Al Cu N Ti
0.012 0.05 0.03 0.05 0.005 0.05 0.007 0.01 Further processing
0.010
0.025 0.05 0.03 0.05 0.005 0.05 0.007 0.02
Quality
S Cr Mo Ni Al Cu N Ti
35
Welding wire
Electrode core wire
Grade Type C Si Mn P
Standard
1 min. 0.06 0.05 0.45
Standard max. 0.09 0.10 0.55 0.012
2 min. 0.06 0.45
SWRY 11 max. 0.09 0.03 0.55 0.012
min. 0.04 0.50
3
max. 0.07 0.05 0.60 0.012
min. 0.06 0.55
4
S1 RSD 7 max. 0.09 0.03 0.70 0.012
ISO 14171 DIN 17145 5 min. 0.05 0.05 0.45
Special max. 0.08 0.10 0.55 0.010
min. 0.03 0.50
6
max. 0.06 0.04 0.60 0.012
8 min. 0.02 0.10
Al-killed max. 0.05 0.03 0.20 0.012
13 min. 0.06 0.05 0.45
Basic max. 0.10 0.10 0.60 0.020
Welding wire
Special welding wire
Grade Type C Si Mn P S
Standard
Mn4Ni1,5CrMo min. 0.07 0.50 1.60
2
ISO 16834 max. 0.10 0.65 1.75 0.015 0.015
4 min. 0.09 0.50 1.55
Mn3Ni1CrMo max. 0.12 0.65 1.70 0.015 0.015
ISO16834 min. 0.08 0.50 1.50
6
max. 0.11 0.60 1.65 0.015 0.015
CrMo1 min. 0.11 0.10 0.70
2
EN 12070 max. 0.14 0.20 0.90 0.015 0.015
CrMo1Si CrMo1 min. 0.09 0.55 0.90
3
ISO 21952 EN 1599 max. 0.12 0.70 1.10 0.015 0.015
min. 0.06 0.20 1.00
10MnMo4-5 1
max. 0.10 0.30 1.15 0.015 0.005
TiB
min. 0.06 0.20 1.15
Special analysis 2
max. 0.10 0.30 1.25 0.015 0.005
10Mn6 TiB min. 0.06 0.20 1.50
50
Special analysis max. 0.10 0.30 1.60 0.015 0.005
OIII GIII min. 0.08 0.10 1.00
0
EN 12536 DIN 8554 max. 0.12 0.20 1.20 0.015 0.012
36
Saarstahl AG
S Cr Mo Ni Al Cu N Ti
Analysis
Cr Mo Ni Al Cu N B Ti V
Quality
0.15 0.40 1.40
0.25 0.55 1.55 0.010 0.10 0.007 0.0008 0.10 0.01
0.20 0.20 1.30 0.08
0.30 0.30 1.45 0.010 0.10 0.007 0.0008 0.10 0.11
0.20 0.20 1.30 0.07
0.30 0.30 1.45 0.010 0.10 0.007 0.0008 0.10 0.10 Environmental
1.10 0.45 awareness
1.25 0.55 0.10 0.010 0.10 0.007 0.0008 0.01 0.01
1.10 0.45
1.25 0.55 0.10 0.010 0.10 0.007 0.0008 0.01 0.01
0.45 0.0120 0.10
0.10 0.55 0.10 0.020 0.07 0.005 0.0170 0.15 0.01 Contact
0.45 0.0100 0.12
0.10 0.55 0.10 0.020 0.07 0.005 0.0150 0.16 0.01
0.0100 0.12
0.10 0.05 0.10 0.020 0.07 0.003 0.0150 0.16 0.01
0.40
0.10 0.05 0.50 0.005 0.10 0.007 0.0008 0.02 0.02
37
Prestressing steel (ISO 16120-2:2011)
Grade Type C Si Mn P S Cr Mo Ni Al*) Cu V N
C80D VCr - min. 0.78 0.15 0.70 0.10 0.04
max. 0.82 0.25 0.85 0.015 0.015 0.20 0.03 0.08 0.005 0.10 0.07 0.008
C82D V min. 0.80 0.15 0.60 0.04
1
max. 0.84 0.25 0.70 0.015 0.015 0.08 0.03 0.08 0.005 0.10 0.07 0.008
min. 0.80 0.15 0.70 0.04
2
max. 0.84 0.25 0.85 0.015 0.015 0.08 0.03 0.08 0.005 0.10 0.07 0.008
C82D VCr min. 0.80 0.15 0.70 0.10 0.04
1
max. 0.84 0.25 0.85 0.015 0.015 0.20 0.03 0.08 0.005 0.10 0.07 0.008
min. 0.80 0.15 0.70 0.20 0.04
2
max. 0.84 0.25 0.85 0.015 0.015 0.30 0.03 0.08 0.005 0.10 0.07 0.008
C82D Cr min. 0.80 0.15 0.70 0.20
-
max. 0.84 0.25 0.85 0.015 0.015 0.30 0.03 0.08 0.005 0.10 0.01 0.008
Tyre cord
Steelcord and cable armoring wire
Grade C Si Mn P S Cr Mo Ni Al Cu V N
SKD 70 min. 0.70 0.15 0.45
max. 0.73 0.25 0.55 0.010 0.010 0.04 0.01 0.04 0.005 0.05 0.01 0.005
SKD 80 min. 0.80 0.15 0.45
max. 0.83 0.25 0.55 0.010 0.010 0.04 0.01 0.04 0.005 0.05 0.01 0.005
SKD 90 Cr min. 0.91 0.15 0.30 0,20
max. 0.94 0.25 0.40 0.010 0.010 0.30 0.01 0.04 0.005 0.05 0.01 0.005
SKD 100 Cr min. 0.98 0.15 0.30 0,20
max. 1.02 0.30 0.40 0.010 0.010 0.30 0.01 0.04 0.005 0.05 0.01 0.005
38
Spring steel
Saarstahl AG
Grade C Si Mn P S Cr Ni Mo Al V Cu
38MnV6 min. 0.38 0.60 1.20 0.15 0.10
max. 0.42 0.80 1.40 0.012 0.010 0.25 0.10 0.05 0.005 0.15 0.10
C67S min. 0.65 0.10 0.65 0.20 0.020
-
max. 0.70 0.30 0.85 0.010 0.010 0.25 0.10 0.05 0.040 0.10
55Cr3 min. 0.55 0.20 0.80 0.75 0.015 Dimensions
-
max. 0.60 0.40 1.00 0.015 0.015 0.90 0.10 0.06 0.035 0.10
51CrV4 min. 0.48 0.20 0.85 0.95 0.015 0.10
max. 0.53 0.40 1.05 0.015 0.015 1.15 0.10 0.05 0.035 0.15 0.10
52CrMoV4 min. 0.49 0.20 0.90 1.00 0.20 0.10
max. 0.54 0.40 1.10 0.020 0.010 1.20 0.18 0.30 0.008 0.15 0.08
54SiCr6 min. 0.54 1.35 0.60 0.55 Products
-
max. 0.59 1.55 0.80 0.010 0.010 0.75 0.08 0.05 0.004 0.08
61SiCr7 min. 0.59 1.70 0.75 0.25
-
max. 0.64 1.90 0.95 0.010 0.010 0.40 0.08 0.05 0.004 0.08
54SiCrV6 min. 0.54 1.35 0.60 0.55 0.15
max. 0.59 1.55 0.80 0.010 0.010 0.75 0.08 0.05 0.004 0.20 0.08
60SiCrV6 min. 0.57 1.40 0.40 0.50 0.15 Further processing
max. 0.62 1.60 0.60 0.010 0.010 0.60 0.08 0.05 0.040 0.20 0.08
65SiCrV6 min. 0.62 1.40 0.35 0.45 0.15
max. 0.66 1.60 0.55 0.010 0.010 0.65 0.08 0.05 0.004 0.20 0.08
CHS2200 min. 0.50 1.35 0.60 0.55 0.50 0.15
max. 0.56 1.55 0.80 0.010 0.010 0.75 0.70 0.05 0.004 0.20 0.08
Analysis
54SiCr6 SC min. 0.54 1.35 0.60 0.55
-
max. 0.59 1.55 0.80 0.010 0.010 0.75 0.08 0.05 0.004 0.08
54SiCrV6 SC min. 0.54 1.35 0.60 0.55 0.15
max. 0.59 1.55 0.80 0.010 0.010 0.75 0.08 0.05 0.004 0.20 0.08
Quality
Environmental
awareness
Contact
39
Free cutting steel
Grade C Si Mn P S Pb Te Bi Se HD Standard
SAE 1215 min. 0.75 0.04 0.26 DIN EN 10263-2
- - - - -
max. 0.09 0.02 1.05 0.09 0.35
SAE 12L14 min. 0.85 0.04 0.26 0.15 DIN EN 10263-2
- - - -
max. 0.15 0.02 1.15 0.09 0.35 0.35
11SMn30 min. 0.9 0.27 ***) DIN EN 10087
- - - -
max. 0.14 0.05 1.3 0.11 0.33
11SMnPb30 min. 0.9 0.27 0.2 *) *) *) ***) DIN EN 10087
max. 0.14 0.05 1.3 0.11 0.33 0.35
11SMn37 min. 1 0.34 ***) DIN EN 10087
- - - -
max. 0.14 0.05 1.5 0.11 0.4
11SMnPb37 min. 1 0.34 0.2 *) *) *) ***) DIN EN 10087
max. 0.14 0.05 1.5 0.11 0.4 0.35
10S20 min. 0.07 0.7 0.15 DIN EN 10087
- - - - -
max. 0.13 0.4 1.1 0.06 0.25
15SMn13 min. 0.12 0.9 0.08 DIN EN 10087
- - - - -
max. 0.18 0.4 1.3 0.06 0.18
35S20 min. 0.32 0.7 0.15 DIN EN 10087
- - - - -
max. 0.39 0.4 1.1 0.06 0.25
35SPb20 min. 0.32 0.7 0.15 0.15 DIN EN 10087
- - - -
max. 0.39 0.4 1.1 0.06 0.25 0.35
36SMn14 min. 0.32 1.3 0.1 DIN EN 10087
- - - - -
max. 0.39 0.4 1.7 0.06 0.18
36SMnPb14 min. 0.32 1.3 0.1 0.15 DIN EN 10087
- - - -
max. 0.39 0.4 1.7 0.06 0.18 0.35
38SMn28 min. 0.35 1.2 0.24 *) DIN EN 10087
- - - -
max. 0.4 0.4 1.5 0.06 0.33
44SMn28 min. 0.4 1.3 0.24 DIN EN 10087
- - - - -
max. 0.48 0.4 1.7 0.06 0.33
46S20 min. 0.42 0.7 0.15 DIN EN 10087
- - - - -
max. 0.5 0.4 1.1 0.06 0.25
46SPb20 min. 0.42 0.7 0.15 0.15 DIN EN 10087
- - - -
max. 0.5 0.4 1.1 0.06 0.25 0.35
60SPb20 min. 0.57 0.7 0.18 0.15 SEL
- - - -
max. 0.65 0.4 1.1 0.06 0.25 0.35
60SPb20 Bi min. 0.65 1 0.18 0.15 0.05 SAARSTAHL quality **)
- - -
max. 0.7 0.4 1.4 0.06 0.25 0.35 0.1
C10R Pb min. 0.07 0.3 0.02 0.15 DIN EN 10084
- - - -
max. 0.13 0.4 0.6 0.035 0.04 0.3
C15R Pb min. 0.12 0.3 0.02 0.15 DIN EN 10084
- - - -
max. 0.18 0.4 0.6 0.035 0.04 0.3
C35R Pb min. 0.32 0.5 0.02 0.15 ***) DIN EN 10083
- - -
max. 0.39 0.4 0.8 0.035 0.04 0.3
C45R Pb min. 0.42 0.5 0.02 0.15 ***) DIN EN 10083
- - -
max. 0.5 0.4 0.8 0.035 0.04 0.3
C4C Pb min. 0.02 0.25 0.15 DIN EN 10263-2
- - - -
max. 0.06 0.1 0.4 0.020 0.025 0.3
C8C Pb min. 0.06 0.25 0.15 DIN EN 10263-2
- - - -
max. 0.1 0.1 0.45 0.020 0.025 0.3
C10C Pb min. 0.08 0.30 0.15 DIN EN 10263-2
- - - -
max. 0.12 0.1 0.5 0.025 0.035 +) 0.3
C60R Pb min. 0.57 0.6 0.02 0.15 DIN EN 10263-2
- - - -
max. 0.65 0.4 0.9 0.025 0.04 0.3
*) available as Te, Bi, Se or TeBi/SeBi, partially already in our product range ***) we have HD steels in our product range
**) Saarstahl quality without commitment to the standard +) deviation from standard
40
Cold heading steel steels for cold heading and cold extrusion *)
Grade C Si Mn P S Al Cu
C2C min. 0.2 0.02
-
max. 0.03 0.1 0.4 0.02 0.02 0.06
C4C min. 0.02 0.25 0.02 Saarstahl AG
-
max. 0.06 0.1 0.4 0.02 0.02 0.06
C8C min. 0.06 0.25 0.02
-
max. 0.1 0.1 0.45 0.02 0.02 0.06
C10C min. 0.08 0.3 0.02
-
max. 0.12 0.1 0.5 0.02 0.02 0.06
C15C min. 0.13 0.35 0.02 Dimensions
-
max. 0.17 0.1 0.6 0.02 0.02 0.06
C17C min. 0.15 0.65 0.02
-
max. 0.19 0.1 0.85 0.02 0.02 0.06
C20C min. 0.18 0.7 0.02
-
max. 0.22 0.1 0.9 0.02 0.02 0.06
C10E2C min. 0.08 0.3 Products
-
max. 0.12 0.3 0.6 0.02 0.02 0.15
C15E2C min. 0.13 0.3
-
max. 0.17 0.3 0.6 0.02 0.02 0.15
C17E2C min. 0.15 0.6
-
max. 0.19 0.3 0.9 0.02 0.02 0.15
C20E2C min. 0.18 0.3 Further processing
-
max. 0.22 0.3 0.6 0.02 0.02 0.15
Analysis
Quality
Environmental
awareness
Contact
41
Cold heading steel
Modified steels for cold heading of
high strength screws and bolts of classes 800 – 1000
Grade C Si Mn P S Cr
SAARFORM 800 (8MnSi7) min. 0.07 0.9 1.6
max. 0.1 1.1 1.8 0.02 0.015 0.1
SAARFORM 850 (17MnV7) min. 0.17 0.3 1.3 0.1
max. 0.21 0.5 1.5 0.015 0.015 0.2
SAARFORM 900 (30MnVS6) min. 0.28 0.5 1.4 0.015 0.1
max. 0.31 0.65 1.6 0.015 0.025 0.2
20MnB4 mod. min. 0.21 0.4 1.2 0.2
max. 0.24 0.5 1.4 0.015 0.015 0.3
42
Saarstahl AG
Mo Ni Al B Cu N V
0.01 Dimensions
-
0.05 0.1 0.02 0.1 0.015 0.06
0.1
-
0.05 0.1 0.02 0.12 0.015 0.15
0.012 0.1
-
0.05 0.1 0.02 0.1 0.018 0.15
0.02 0.002 Products
-
0.07 0.15 0.04 0.005 0.15 0.01
Further processing
Mo Ni Al B Cu N Ti
Analysis
0.020 0.0020 0.020
0.05 0.10 0.040 0.0050 0.10 0.010 0.060
0.020 0.0020 0.020
0.05 0.10 0.040 0.0050 0.15 0.010 0.060
0.020 0.0020 0.020
0.07 0.10 0.040 0.0050 0.15 0.010 0.060
Quality
0.020 0.0020 0.020
0.07 0.10 0.040 0.0050 0.15 0.010 0.060
0.020 0.0020 0.020
0.05 0.10 0.040 0.0040 0.15 0.010 0.060
0.08 0.020 0.0020 0.020
0.12 0.10 0.040 0.0040 0.10 0.010 0.060 Environmental
0.020 0.0020 0.020 awareness
0.07 0.10 0.040 0.0050 0.10 0.009 0.060
0.020 0.0020 0.020
0.07 0.10 0.040 0.0050 0.10 0.009 0.060
0.05 0.20 0.020 0.0020 0.020
0.12 0.30 0.040 0.0040 0.15 0.010 0.060 Contact
0.020
- -
0.05 0.10 0.040 0.10 0.015
0.15 0.020
- -
0.30 0.10 0.040 0.15 0.015
0.15 0.020
- -
0.30 0.10 0.040 0.15 0.015
43
Quality assurance and certification
44
Saarstahl AG
The fulfillment of the high quality demands of our customers and responsible treatment of the environ
ment are documented in numerous certificates and awards from our customers. Our high standards
are confirmed by the company’s certification according to DIN EN ISO 9001 and ISO/TS 16949 as well as
DIN EN ISO 14001 and DIN EN ISO 50001.
Dimensions
Products
Further processing
Analysis
Quality
Environmental
awareness
Contact
45
46
Environmental awareness
We accept the challenge of protecting nature and the environment and are committed to the obligations Saarstahl AG
arising from ecological principles and requirements.
Adherence to legislative requirements and continuous improvement measures to reduce the effect on the
environment are ensured by the following principles:
· Saarstahl aims to bring the ecological and economic aspects of the manufacturing and processing of our
products into line. We control our energy consumption to avoid unnecessary energy usage and develop Dimensions
concepts for improving energy efficiency, in particular when carrying out investments and major repairs.
· Our efforts are regularly assessed by the environmental management and are therefore continually fo
cused on further minimizing the effects on the environment (such as utilization of resources, dust and
noise emissions, amount of waste). When new production processes are introduced and new facilities
are built, the effects on the environment are determined in advance. In this regard, taking individual re Products
sponsibility and adhering to environmental protection laws are a matter of course in our daily activities.
· In special training and further training courses, we teach and sensitize our employees so that they carry
out their activities responsibly and in accordance with our environmental protection objectives.
· We require that our suppliers adhere to national and international environmental protection legislation Further processing
and that they continuously improve their environmental protection standard.
Analysis
Quality
Environmental
awareness
Contact
47
Contact
Saarstahl AG:
Main Office
Bismarckstraße 57-59
66333 Völklingen
Germany
Tel.: +49 6898 10 0
Fax: +49 6898 10 4001
E-Mail: saarstahl@saarstahl.com
www.saarstahl.com
N 49°15’09.37”
O 6°51’04.10”
Saarstahl AG Sales:
Richardstraße 4-6
66333 Völklingen
Germany
Tel.: +49 6898 10 4707
Fax: +49 6898 10 4002
E-Mail: sales@saarstahl.com
www.saarstahl.com
N 49°15’19.21”
O 6°50’58.74”
Production sites
Steelmaking Plant
Völklingen
Im Alten Brühl
66333 Völklingen
Germany
N 49°14’46.41”
O 6°51’22.30”
48
Rolling mill Völklingen Saarstahl AG
66333 Völklingen
Germany
N 49°15’57.00”
O 6°50’00.00”
Dimensions
Products
Analysis
Quality
Contact
49
Saarstahl-Export GmbH Les Aciers fins de la Sarre S.A. Acciai della Saar Spa
Kasernenstraße 1 40, Rue de Droixhe Via Aristotele 42
40213 Düsseldorf 4020 Liège 20128 Milan
Germany Belgium Italy
Tel.: +49 221 8777 0 Tel.: +32 43456750 Tel.: +39 02 27001073
Fax: +49 221 8777 277 Fax: +32 43627916 Fax: +39 02 26007978
E-Mail: sales@saarstahlexport.com E-Mail: berger@lafs.be E-Mail: mail@acciaidellasaarspa.it
www.lafs.be
50
Saarstahl Demir Celik SAN. VE TIC. LTD. STI. Saarstahl-Export India Pvt. Ltd. Shanghai Representative Office
Isiklar Cad. Beyaz Sardunya Sok. No: 3 Office 606, Maithili Signet Rm 802, Singular Mansion Rm 802B, 8/F
Kardelen Apt. D.1 K. Bakkalköy Plot. No. 39/4, Sector 30A No. 322 Xian Xia Road, Shanghai 200336
34750 Atasehir Istanbul Vashi, Navi Mumbai 400705 China
Turkey India Tel.: +8621 62415306
Tel.: +90 21658090-50 Tel.: +91 2241223520 Fax: +8621 62415307
Fax: +90 21658090-53 Fax: +91 2241239472 E-Mail: info@saarstahl.com.cn
E-Mail: info@saarstahl.com.tr E-Mail: sales@saarstahl.in
2 51
Products
Imprint
Editor:
Saarstahl AG
66330 Völklingen
Status 2014
Germany
Tel: +49 6898 10 0
E-Mail: saarstahl@saarstahl.com