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Evolutionary path generation for reduction of thermal variations in thermal spray coating

Published: 06 July 2013 Publication History

Abstract

Thermal spraying is a production process which consists of spraying hot material onto a workpiece surface in order to form a coating of a desired thickness. This paper describes a path generation algorithm for industrial robot-based thermal spraying which generates the desired coating as well as keeps the thermal variation on the object surface during the process low. The problem is formulated as a discrete optimization problem which includes the quality of the particle coating and the physics of heat induction, heat diffusion and cooling of the surface. The optimization problem is solved by an Evolutionary Algorithm. By specific mutation operators, self-adaptation, and dropping the concept of generations, an improvement of the quality of the results of over 25% compared to standard operations is achieved. The evolutionary results overall outperform the solutions generated by the often-used strategy of direction-parallel paths.

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Published In

cover image ACM Conferences
GECCO '13: Proceedings of the 15th annual conference on Genetic and evolutionary computation
July 2013
1672 pages
ISBN:9781450319638
DOI:10.1145/2463372
  • Editor:
  • Christian Blum,
  • General Chair:
  • Enrique Alba
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Association for Computing Machinery

New York, NY, United States

Publication History

Published: 06 July 2013

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Author Tags

  1. evolutionary algorithms
  2. optimization
  3. path planning
  4. spray coating

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GECCO '13
Sponsor:
GECCO '13: Genetic and Evolutionary Computation Conference
July 6 - 10, 2013
Amsterdam, The Netherlands

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GECCO '13 Paper Acceptance Rate 204 of 570 submissions, 36%;
Overall Acceptance Rate 1,669 of 4,410 submissions, 38%

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