Geometric Analysis of Signals for Inference of Multiple Faults in Induction Motors
<p>Flowchart of the proposed methodology, where current and acceleration signals are gotten into and single and combined classes are obtained.</p> "> Figure 2
<p>Experimental setup.</p> "> Figure 3
<p>Faults setup. Healthy condition (HT), half broken bar (HB), one broken bar (OB), two broken bar (TB), unbalanced pulley (BA), and bearing fault (BN). Drilled holes in broken bars are shown in purple boxes.</p> "> Figure 4
<p>Signals samples. (<b>a</b>) Current signals. (<b>b</b>) <span class="html-italic">x</span>-axis vibration signals. (<b>c</b>) <span class="html-italic">y</span>-axis vibration signals. (<b>d</b>) <span class="html-italic">z</span>-axis vibration signals.</p> "> Figure 5
<p>The resulting graphs of four single classes: (<b>a</b>) precision, (<b>b</b>) recall, and (<b>c</b>) F1.</p> "> Figure 6
<p>Resulting graph of four single classes and six combinations: (<b>a</b>) precision, (<b>b</b>) recall, and (<b>c</b>) F1.</p> ">
Abstract
:1. Introduction
2. Materials and Methods
2.1. QSA Method
2.2. Classification
2.3. Experimental Setup
3. Results
4. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
Abbreviations
QSA | Quaternion Signal Analysis |
FFT | Fast Fourier Transform |
SVM | Support Vector Machine |
ICA | Independent Component Analysis |
ANN | Artificial Neural Network |
CNN | Convolutional Neural Network |
MLP | Multilayer Perceptron |
KNN | k-Nearest Neighbors |
SMO | Sequential Minimal Optimization |
FAM | Fuzzy ArtMap Network |
SDSN | Sparse Deep Stacking Network |
HT | Healthy Condition |
BA | Unbalanced Pulley |
BN | Bearing Fault |
HB | Half Broken Bar |
OB | One Broken Bar |
TB | Two Broken Bar |
Mean | |
VA | Variance |
CS | Cluster Shape |
SD | Standard Deviation |
KT | Kurtosis |
RMS | Root Mean Square |
SF | Shape Factor |
LDA | Linear Discriminant Analysis |
LSTM | Long Short-Term Memory |
RNN | Recurrent Neural Network |
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Clasificator | Samples | Accuracy | Precision | Recall | F1 | |||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
HT | BA | BN | HB | HT | BA | BN | HB | HT | BA | BN | HB | |||
100 | 0.99 | 0.98 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 0.99 ± 0.01 | 0.99 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 0.98 ± 0.02 | 0.99 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 0.99 ± 0.01 | |
500 | 1.00 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.02 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 | |
LDA | 1000 | 1.00 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.02 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 |
2000 | 1.00 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.02 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 | |
4000 | 1.00 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.02 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 | |
100 | 0.99 | 0.99 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 0.97 ± 0.01 | 0.97 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 0.99 ± 0.02 | 0.98 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 0.98 ± 0.01 | |
500 | 1.00 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 0.99 ± 0.01 | 0.99 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.02 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 | |
KNN | 1000 | 1.00 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.02 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 |
2000 | 1.00 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.02 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 | |
4000 | 1.00 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.02 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 | |
100 | 0.91 | 0.97 ± 0.01 | 0.98 ± 0.00 | 0.98 ± 0.00 | 0.80 ± 0.01 | 0.71 ± 0.01 | 0.96 ± 0.00 | 0.99 ± 0.00 | 0.99 ± 0.02 | 0.79 ± 0.01 | 0.97 ± 0.00 | 0.98 ± 0.00 | 0.88 ± 0.01 | |
500 | 0.95 | 0.97 ± 0.01 | 1.00 ± 0.00 | 0.99 ± 0.00 | 0.88 ± 0.01 | 0.82 ± 0.01 | 0.99 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.02 | 0.88 ± 0.01 | 0.99 ± 0.00 | 1.00 ± 0.00 | 0.93 ± 0.01 | |
LSTM | 1000 | 0.97 | 0.97 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 0.93 ± 0.01 | 0.90 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.02 | 0.92 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 0.96 ± 0.01 |
2000 | 0.98 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 0.94 ± 0.01 | 0.91 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.02 | 0.93 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 0.96 ± 0.01 | |
4000 | 0.99 | 0.99 ± 0.01 | 0.99 ± 0.00 | 0.99 ± 0.00 | 0.98 ± 0.01 | 0.96 ± 0.01 | 0.99 ± 0.00 | 1.00 ± 0.00 | 0.99 ± 0.02 | 0.96 ± 0.01 | 0.99 ± 0.00 | 1.00 ± 0.00 | 0.98 ± 0.01 | |
100 | 0.99 | 0.99 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 0.97 ± 0.01 | 0.96 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 0.99 ± 0.02 | 0.98 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 0.98 ± 0.01 | |
500 | 1.00 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 0.99 ± 0.01 | 0.99 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.02 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 | |
TREE | 1000 | 1.00 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.02 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 |
2000 | 1.00 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.02 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 | |
4000 | 1.00 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.02 | 1.00 ± 0.01 | 1.00 ± 0.00 | 1.00 ± 0.00 | 1.00 ± 0.01 |
Clasificator | Samples | Accuracy | Precision | Recall | F1 | |||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
HT | BA | BN | HB | HT | BA | BN | HB | HT | BA | BN | HB | |||
100 | 0.80 | 0.88 ± 0.05 | 0.63 ± 0.06 | 0.90 ± 0.07 | 0.99 ± 0.01 | 0.93 ± 0.06 | 0.69 ± 0.09 | 0.91 ± 0.08 | 0.98 ± 0.02 | 0.90 ± 0.03 | 0.65 ± 0.04 | 0.90 ± 0.03 | 0.99 ± 0.01 | |
500 | 0.91 | 0.99 ± 0.05 | 0.82 ± 0.06 | 0.92 ± 0.07 | 1.00 ± 0.01 | 0.97 ± 0.06 | 0.92 ± 0.09 | 0.99 ± 0.08 | 1.00 ± 0.02 | 0.98 ± 0.03 | 0.86 ± 0.04 | 0.95 ± 0.03 | 1.00 ± 0.01 | |
LDA | 1000 | 0.93 | 1.00 ± 0.05 | 0.83 ± 0.06 | 0.93 ± 0.07 | 1.00 ± 0.01 | 0.98 ± 0.06 | 0.93 ± 0.09 | 0.99 ± 0.08 | 1.00 ± 0.02 | 0.99 ± 0.03 | 0.87 ± 0.04 | 0.96 ± 0.03 | 1.00 ± 0.01 |
2000 | 0.94 | 1.00 ± 0.05 | 0.85 ± 0.06 | 0.94 ± 0.07 | 1.00 ± 0.01 | 0.97 ± 0.06 | 0.93 ± 0.09 | 1.00 ± 0.08 | 1.00 ± 0.02 | 0.98 ± 0.03 | 0.87 ± 0.04 | 0.97 ± 0.03 | 1.00 ± 0.01 | |
4000 | 0.96 | 1.00 ± 0.05 | 0.91 ± 0.06 | 0.94 ± 0.07 | 1.00 ± 0.01 | 0.98 ± 0.06 | 0.99 ± 0.09 | 1.00 ± 0.08 | 1.00 ± 0.02 | 0.99 ± 0.03 | 0.94 ± 0.04 | 0.97 ± 0.03 | 1.00 ± 0.01 | |
100 | 0.76 | 0.89 ± 0.05 | 0.56 ± 0.06 | 0.88 ± 0.07 | 0.97 ± 0.01 | 0.81 ± 0.06 | 0.60 ± 0.09 | 0.93 ± 0.08 | 0.98 ± 0.02 | 0.85 ± 0.03 | 0.58 ± 0.04 | 0.90 ± 0.03 | 0.98 ± 0.01 | |
500 | 0.91 | 0.99 ± 0.05 | 0.84 ± 0.06 | 0.92 ± 0.07 | 1.00 ± 0.01 | 0.97 ± 0.06 | 0.92 ± 0.09 | 0.99 ± 0.08 | 1.00 ± 0.02 | 0.98 ± 0.03 | 0.87 ± 0.04 | 0.95 ± 0.03 | 1.00 ± 0.01 | |
KNN | 1000 | 0.94 | 1.00 ± 0.05 | 0.86 ± 0.06 | 0.92 ± 0.07 | 1.00 ± 0.01 | 0.99 ± 0.06 | 0.97 ± 0.09 | 0.99 ± 0.08 | 1.00 ± 0.02 | 0.99 ± 0.03 | 0.91 ± 0.04 | 0.95 ± 0.03 | 1.00 ± 0.01 |
2000 | 0.95 | 1.00 ± 0.05 | 0.89 ± 0.06 | 0.92 ± 0.07 | 1.00 ± 0.01 | 1.00 ± 0.06 | 0.97 ± 0.09 | 1.00 ± 0.08 | 1.00 ± 0.02 | 1.00 ± 0.03 | 0.92 ± 0.04 | 0.96 ± 0.03 | 1.00 ± 0.01 | |
4000 | 0.96 | 1.00 ± 0.05 | 0.92 ± 0.06 | 0.90 ± 0.07 | 1.00 ± 0.01 | 1.00 ± 0.06 | 0.99 ± 0.09 | 1.00 ± 0.08 | 1.00 ± 0.02 | 1.00 ± 0.03 | 0.95 ± 0.04 | 0.94 ± 0.03 | 1.00 ± 0.01 | |
100 | 0.71 | 0.87 ± 0.05 | 0.61 ± 0.06 | 0.80 ± 0.07 | 0.95 ± 0.01 | 0.76 ± 0.06 | 0.64 ± 0.09 | 0.86 ± 0.08 | 0.93 ± 0.02 | 0.78 ± 0.03 | 0.59 ± 0.04 | 0.81 ± 0.03 | 0.92 ± 0.01 | |
500 | 0.76 | 0.96 ± 0.05 | 0.62 ± 0.06 | 0.90 ± 0.07 | 0.98 ± 0.01 | 0.83 ± 0.06 | 0.66 ± 0.09 | 0.86 ± 0.08 | 0.98 ± 0.02 | 0.85 ± 0.03 | 0.61 ± 0.04 | 0.85 ± 0.03 | 0.98 ± 0.01 | |
LSTM | 1000 | 0.75 | 0.95 ± 0.05 | 0.64 ± 0.06 | 0.86 ± 0.07 | 1.00 ± 0.01 | 0.91 ± 0.06 | 0.61 ± 0.09 | 0.83 ± 0.08 | 0.94 ± 0.02 | 0.92 ± 0.03 | 0.57 ± 0.04 | 0.79 ± 0.03 | 0.96 ± 0.01 |
2000 | 0.73 | 0.95 ± 0.05 | 0.55 ± 0.06 | 0.70 ± 0.07 | 0.98 ± 0.01 | 0.87 ± 0.06 | 0.64 ± 0.09 | 0.82 ± 0.08 | 0.96 ± 0.02 | 0.89 ± 0.03 | 0.54 ± 0.04 | 0.72 ± 0.03 | 0.96 ± 0.01 | |
4000 | 0.48 | 0.76 ± 0.05 | 0.32 ± 0.06 | 0.32 ± 0.07 | 0.84 ± 0.01 | 0.92 ± 0.06 | 0.29 ± 0.09 | 0.25 ± 0.08 | 0.56 ± 0.02 | 0.80 ± 0.03 | 0.28 ± 0.04 | 0.26 ± 0.03 | 0.60 ± 0.01 | |
100 | 0.76 | 0.90 ± 0.05 | 0.57 ± 0.06 | 0.87 ± 0.07 | 0.97 ± 0.01 | 0.79 ± 0.06 | 0.61 ± 0.09 | 0.93 ± 0.08 | 0.99 ± 0.02 | 0.84 ± 0.03 | 0.58 ± 0.04 | 0.89 ± 0.03 | 0.98 ± 0.01 | |
500 | 0.88 | 0.98 ± 0.05 | 0.80 ± 0.06 | 0.86 ± 0.07 | 1.00 ± 0.01 | 0.95 ± 0.06 | 0.89 ± 0.09 | 0.98 ± 0.08 | 1.00 ± 0.02 | 0.96 ± 0.03 | 0.83 ± 0.04 | 0.91 ± 0.03 | 1.00 ± 0.01 | |
TREE | 1000 | 0.92 | 1.00 ± 0.05 | 0.84 ± 0.06 | 0.87 ± 0.07 | 1.00 ± 0.01 | 0.99 ± 0.06 | 0.93 ± 0.09 | 0.97 ± 0.08 | 1.00 ± 0.02 | 1.00 ± 0.03 | 0.87 ± 0.04 | 0.91 ± 0.03 | 1.00 ± 0.01 |
2000 | 0.91 | 0.99 ± 0.05 | 0.87 ± 0.06 | 0.90 ± 0.07 | 1.00 ± 0.01 | 0.96 ± 0.06 | 0.95 ± 0.09 | 0.99 ± 0.08 | 1.00 ± 0.02 | 0.98 ± 0.03 | 0.90 ± 0.04 | 0.94 ± 0.03 | 1.00 ± 0.01 | |
4000 | 0.90 | 1.00 ± 0.05 | 0.92 ± 0.06 | 0.93 ± 0.07 | 1.00 ± 0.01 | 1.00 ± 0.06 | 0.95 ± 0.09 | 1.00 ± 0.08 | 1.00 ± 0.02 | 1.00 ± 0.03 | 0.92 ± 0.04 | 0.96 ± 0.03 | 1.00 ± 0.01 |
Method | Classification | Single (Comb) | Samples | Accuracy |
---|---|---|---|---|
Statistical Method [22] | SVM | 3 (1) | 500 | 0.85–1.00 |
MultirowMP and DWT [3] | SVM, KNN and Ensemble | 3 (3) 5 (1) | 3000 | 0.97–1.00 |
Time vibration signal [16] | ADG-dCNN | 3 (3) | 2100 | 0.98–0.99 |
Time and frequency analyses [23] | OAA-MCSVM | 3 (4) | 1,250,000 | 0.73–1.00 |
Homogeneity and kurtosis analysis [24] | ANN | 5 | 11,059 | 1.00 |
Frequency and time features, GA-PCA, LDA [25] | NN | 4 (4) | 375,000−500,000 | 0.96–0.98 |
SDAE [26] | NMEC-DNN | 4 4 (4) | 250–500 | 0.91–1.0 00.88–0.95 |
QSA (Our approach) | KNN | 4 4 (6) | 500 4000 | 1.00 0.96 |
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Contreras-Hernandez, J.L.; Almanza-Ojeda, D.L.; Ledesma, S.; Garcia-Perez, A.; Castro-Sanchez, R.; Gomez-Martinez, M.A.; Ibarra-Manzano, M.A. Geometric Analysis of Signals for Inference of Multiple Faults in Induction Motors. Sensors 2022, 22, 2622. https://doi.org/10.3390/s22072622
Contreras-Hernandez JL, Almanza-Ojeda DL, Ledesma S, Garcia-Perez A, Castro-Sanchez R, Gomez-Martinez MA, Ibarra-Manzano MA. Geometric Analysis of Signals for Inference of Multiple Faults in Induction Motors. Sensors. 2022; 22(7):2622. https://doi.org/10.3390/s22072622
Chicago/Turabian StyleContreras-Hernandez, Jose L., Dora L. Almanza-Ojeda, Sergio Ledesma, Arturo Garcia-Perez, Rogelio Castro-Sanchez, Miguel A. Gomez-Martinez, and Mario A. Ibarra-Manzano. 2022. "Geometric Analysis of Signals for Inference of Multiple Faults in Induction Motors" Sensors 22, no. 7: 2622. https://doi.org/10.3390/s22072622
APA StyleContreras-Hernandez, J. L., Almanza-Ojeda, D. L., Ledesma, S., Garcia-Perez, A., Castro-Sanchez, R., Gomez-Martinez, M. A., & Ibarra-Manzano, M. A. (2022). Geometric Analysis of Signals for Inference of Multiple Faults in Induction Motors. Sensors, 22(7), 2622. https://doi.org/10.3390/s22072622