Computer Vision-Based Classification of Flow Regime and Vapor Quality in Vertical Two-Phase Flow
<p>Accuracy vs. frame rate for the flow regime classifier (FlowNet). Depicted here are the results of the hyperparameter searches run during the training of the networks used for offline (using ResNet101) and online (using ResNet18) testing. These results are generated with offline data from the FastCam; as such, performance is expected to degrade in online testing, where data generated by the ArduCam is used.</p> "> Figure 2
<p>The experimental setup: (<b>a</b>) the FastCam (2) deployed to collect data from the observation section of the test rig (1) for training and offline testing; (<b>b</b>) The prototype (2) deployed to capture and process live video footage from the observation section of the test rig (1); (<b>c</b>) the prototype.</p> "> Figure 3
<p>High-level network architecture, with paths for FrameNet (yellow), VaporNet (blue), and FlowNet (green). The number of neurons in each component is shown in brackets.</p> "> Figure 4
<p>Image feature reduction: FrameNet passes an input image through a series of convolutional layers to identify the reduced image features in the form of a set of single values, useful for frame classification.</p> "> Figure 5
<p>Frame classes (<b>left</b> to <b>right)</b>: liquid/tiny bubbles, small bubbles, big bubbles, dense bubbles/Taylor bubbles, churn, annular, and mist/vapor.</p> "> Figure 6
<p>Normalized confusion matrix for FrameNet.</p> "> Figure 7
<p>Normalized confusion matrices for FlowNet: (<b>a</b>) during offline testing; (<b>b</b>) during online testing using the experimental prototype.</p> "> Figure 8
<p>VaporNet predicted values vs. experimental values: (<b>a</b>) using offline data processing; (<b>b</b>) deployed on the laboratory prototype, collecting live data.</p> "> Figure 9
<p>Example of model predictions across a sequence of frames.</p> ">
Abstract
:1. Introduction
- The development of a high-performing CNN-based flow regime classifier for vertical flow, which is applicable to a wide range of flow regimes (with some being visually similar); the classifier is trained using a large dataset, one where the only inputs are images captured by a camera.
- The detailing of the first published deep learning and image-based method (with mass flow rate and pressure also included as inputs) for vapor quality estimation.
- The fact that these methods make use of only camera images (and static flow parameters for vapor quality estimation) leads to them being more accessible, as they require less technical or domain-specific knowledge for deployment.
- The use of only camera images also allows for the real-time deployment of these classifiers. The real-time deployment (at a prototype level) of a flow regime and vapor quality classifier is a novel achievement that is presented in this paper. These real-time implementations are advantageous in that they allow the above models to be utilized within a control feedback loop.
- The LSTM’s use of image sequences to account for temporal flow characteristics will be shown to be useful in image-based two-phase flow studies.
- By utilizing image features extracted by a CNN network for these distinct tasks, this method is shown to be a viable alternative to manual image feature extraction in analyzing two-phase flow.
2. Materials and Methods
2.1. Experimental Setup
2.1.1. Two-Phase Flow Data Generation
2.1.2. Image Acquisition for Offline Testing and Model Training
2.1.3. Laboratory Prototype and Real-Time Image Acquisition
2.2. Model Architecture
2.2.1. Image Feature Extraction
2.2.2. Recurrent Layer
2.2.3. Classification Layer
2.3. Class Definitions and Data Preparation
- Liquid/tiny bubbles: A small number of tiny, discrete gas bubbles flow in a continuous liquid phase.
- Small bubbles: A few small, discrete gas bubbles flow in a continuous liquid phase.
- Big bubbles: A few small, discrete gas bubbles, with some large spherical bubbles and slug-like bubbles within the fluid, flow in a continuous liquid phase.
- Dense bubbles/Taylor bubbles: Many small- to medium-sized discrete bubbles flow in a continuous liquid phase. The bubbles are distributed more consistently and densely across the image, with more than half the viewing section of the tube being taken up by bubbles. Taylor bubbles are also found in this frame class.
- Churn: A mix of gas and liquid that flows chaotically, with no visible bubbles.
- Annular: A gas core forms from the center of the pipe. A wavy liquid film flows along the walls of the pipe, and liquid droplets are dispersed within the gas core.
- Mist/vapor: No liquid is visible, as a continuous gas phase flows through the channel.
2.4. Model Training
3. Results
3.1. Model Performance
3.2. Real-Time Performance
4. Discussion
4.1. Offline Results
4.2. Real-Time Results
5. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
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Network | FrameNet | FlowNet | VaporNet |
---|---|---|---|
Optimizer | SGD | Adam | Adam |
Learning Rate | 1 × 10−3 | 1 × 10−4 | 1 × 10−4 |
Batch Size | 10 | 256 | 256 |
Training Epochs | 30 | 60 | 100 |
Momentum | 0.9 | Adaptive | Adaptive |
Fold | FrameNet Accuracy (%) | FlowNet Accuracy (%) | VaporNet RMSE in Vapor Quality Prediction |
---|---|---|---|
Fold-1 | 93.0 | 91.5 | 4.8 × 10−2 |
Fold-2 | 92.5 | 95.4 | 5.2 × 10−2 |
Fold-3 | 91.0 | 92.5 | 4.4 × 10−2 |
Fold-4 | 90.6 | 87.4 | 6.1 × 10−2 |
Fold-5 | 92.3 | 91.8 | 6.4 × 10−2 |
Mean | 91.9 | 91.7 | 5.5 × 10−2 |
Standard Deviation | 0.9 | 2.6 | 0.8 × 10−2 |
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Kadish, S.; Schmid, D.; Son, J.; Boje, E. Computer Vision-Based Classification of Flow Regime and Vapor Quality in Vertical Two-Phase Flow. Sensors 2022, 22, 996. https://doi.org/10.3390/s22030996
Kadish S, Schmid D, Son J, Boje E. Computer Vision-Based Classification of Flow Regime and Vapor Quality in Vertical Two-Phase Flow. Sensors. 2022; 22(3):996. https://doi.org/10.3390/s22030996
Chicago/Turabian StyleKadish, Shai, David Schmid, Jarryd Son, and Edward Boje. 2022. "Computer Vision-Based Classification of Flow Regime and Vapor Quality in Vertical Two-Phase Flow" Sensors 22, no. 3: 996. https://doi.org/10.3390/s22030996
APA StyleKadish, S., Schmid, D., Son, J., & Boje, E. (2022). Computer Vision-Based Classification of Flow Regime and Vapor Quality in Vertical Two-Phase Flow. Sensors, 22(3), 996. https://doi.org/10.3390/s22030996