Technical and Economic Assessment of Energy Efficiency of Electrification of Hydrocarbon Production Facilities in Underdeveloped Areas
<p>Average cost of tenders for transmission line construction and installation works in three constituent entities of the Russian Federation in Western Siberia: Yamalo-Nenets Autonomous District (yellow), Khanty-Mansi Autonomous District (pink), and Tomsk Region (green). Source: compiled by the author on the basis of data [<a href="#B33-sustainability-15-09614" class="html-bibr">33</a>].</p> "> Figure 2
<p>Evolution of APG utilization rate in the Russian Federation over the past 10 years. Source: [<a href="#B48-sustainability-15-09614" class="html-bibr">48</a>].</p> "> Figure 3
<p>Structure of fuel consumption for electricity generation in the YNAO in 2018. Source: [<a href="#B71-sustainability-15-09614" class="html-bibr">71</a>].</p> "> Figure 4
<p>Graph of the distribution of windless days during the year. Source: compiled by the authors based on [<a href="#B73-sustainability-15-09614" class="html-bibr">73</a>].</p> "> Figure 5
<p>Monthly average atmospheric air characteristics for the field area (2020). Source: compiled by the authors based on [<a href="#B73-sustainability-15-09614" class="html-bibr">73</a>].</p> "> Figure 6
<p>Average wind speed in the territory of the Russian Federation and fragment of a map of the wind potential of the Russian Federation with the indicated location of the field. Source: compiled by the authors based on [<a href="#B59-sustainability-15-09614" class="html-bibr">59</a>,<a href="#B73-sustainability-15-09614" class="html-bibr">73</a>].</p> "> Figure 7
<p>Fragment of a map of the average annual level of solar insolation with the indicated location of the field and fragment of the map of the level of solar insolation in summer with the indicated location of the field. Source: compiled by the authors based on [<a href="#B73-sustainability-15-09614" class="html-bibr">73</a>].</p> "> Figure 8
<p>Design option using RES. Source: compiled by the authors.</p> "> Figure 9
<p>Comparison of total investment and capital costs calculated for two options for electrifying hydrocarbon production facilities in an underdeveloped area, million rubles. Source: compiled by the authors.</p> "> Figure 10
<p>Comparison of average power consumption of gas and oil cluster correlated per 1 well. Source: compiled by the author based on design data.</p> "> Figure A1
<p>Schematic diagram of the basic variant of electrification of gas wells of well pads 4,5. Source: compiled by the authors using typical power supply schemes for oil and gas well production installations [<a href="#B76-sustainability-15-09614" class="html-bibr">76</a>,<a href="#B77-sustainability-15-09614" class="html-bibr">77</a>,<a href="#B78-sustainability-15-09614" class="html-bibr">78</a>]; data on loads and the required amount of voltage were selected conditionally.</p> ">
Abstract
:1. Introduction
- A review of global experience in the application of modern technological directions of electrification of hydrocarbon production facilities, including the use of renewable energy sources, was carried out;
- We developed and justified the option of alternative technological solutions for the electrification of remote hydrocarbon production facilities on the basis of a hybrid automated system of renewable energy sources;
- The economic substantiation of alternative options for electrification projects, based on the assessment of the specific total capital and operating costs, was carried out.
2. Literature Review
2.1. An Overview of the Characteristics of Underdeveloped Areas in Russia
2.2. Main Problems of Electrification of Hydrocarbon Production Facilities in Underdeveloped Areas
- Principle I—permafrost soils are used in a frozen or freezing state, preserved during construction and throughout the operation of the structure;
- Principle II—permafrost soils are used in a thawed or thawing state (with preliminary thawing to the design depth prior to the construction of the structure or with the assumption of their thawing during the operation of the structure).
2.3. An Overview of Modern Technologies for the Electrification of Hydrocarbon Production Facilities in Poorly Developed or Hard-to-Reach Areas
3. Materials and Methods
- Assessment of the wind potential of the territory;
- Assessment of solar insolation level;
- Assessment of generation mix based on projected wind and solar power generation;
- Calculating the optimum storage capacity for balancing the output, increasing the generating capacity utilization factor, and eliminating power dips in the consumer’s supply;
- Minimizing the cost of the solution on the basis of specific total capital and operating costs.
4. Result
4.1. Natural Factors Assessment
4.2. Economic Justification of Alternative Electrification Projects
5. Discussion
- Safe transportation of liquid hydrocarbons through continuous monitoring of process parameters of the pipeline system and control of actuators on pipelines;
- Detection of possible leaks for the prompt shutdown of emergency sections;
- Control of scheduled technological operations for cleaning and diagnostics of pipelines;
- Control of the cathodic protection system;
- Power supply to controlled telemechanics points and connected equipment.
6. Conclusions
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Appendix A
Consumer | Components of Design Capacity | Annual Consumption Electricity, Thousand kWh | ||
---|---|---|---|---|
Pr, kW | Qr, kWAr | Sr, kWA | ||
Well cluster No. 1. CTS 10/0.4 kW 2 × 100 kWA | ||||
Radio communication | 10.53 | 3.718 | 11.18 | 18.98 |
Incineration system for gas utilization | 24 | 2 | 24.5 | 160 |
Flow line connectors | 2.4 | 0.7 | 2.5 | 9.6 |
APCS equipment | 36.0 | 14.6 | 39.7 | 140.0 |
Wellhead valve electric drive | 13.1 | 6.0 | 14.4 | 52.4 |
Total for CTS without compensation, taking into account Kt = 0.8; Kr = 1; tgφ = 0.63: | 86.03 | 27.018 | 92.28 | 380.98 |
Reactive power compensation at CTS: | −19 | |||
Total for CTS with compensation, taking into account Kt = 0.8; Kr = 1; tgφ = 0.13: | 86.03 | 8.018 | 79.4 | 380.98 |
Well cluster No. 2. CTS 10/0.4 kW 2 × 100 kWA | ||||
Radio communication | 14.04 | 4.96 | 14.91 | 18.98 |
Incineration system for gas utilization | 24.0 | 2.0 | 24.5 | 160.0 |
Flow line connectors | 2.4 | 0.7 | 2.5 | 12.8 |
APCS equipment | 40.0 | 15.0 | 42.7 | 146.0 |
Wellhead valve electric drive | 13.1 | 6.0 | 14.4 | 69.87 |
Total for CTS without compensation, taking into account Kt = 0.8; Kr = 1; tgφ = 0.63: | 93.54 | 28.66 | 99.01 | 407.65 |
Reactive power compensation at CTS: | −23 | |||
Total for CTS with compensation, taking into account Kt = 0.8; Kr = 1; tgφ = 0.13: | 93.54 | 5.66 | 84.17 | 407.65 |
Total for the project, taking into account reactive power compensation: | 179.57 | 13.678 | 163.57 | 787.65 |
Index | Formula | |
---|---|---|
Converting wind speed to tower height | (A1) | |
—wind speed at tower height, m/c; Hm—height at which measurements were taken, m; —measured wind speed at altitude Hm, m/c; HT—tower height, m; —coefficient depending on the location of the object under study [73]. | ||
Power of wind flow | (A2) | |
—air density (standard value at a temperature of +15 °C and a pressure of 760 mm Hg), kg/m3; Sb—rotor swept area, m2. Taking into account that the rotor swept area is almost equal to the area of the circle, which is described by the edges of the wind turbine blades, which are the most distant from the axis of rotation when moving, we take: | ||
(A3) | ||
where d—wind wheel diameter, m. | ||
Power generated by wind turbines | (A4) | |
where NWF—power of wind flow, W; —wind energy utilization factor (depends on the characteristics of a particular wind generator), fractions of units. Taking into account Formulas (A2) and (A3), we have: | ||
(A5) | ||
Calculation of wind speed and wind flow power | Starting speed of the installation rotor—3.4 m/c [79]. According to climate data, in February, the wind speed can be below this mark. Therefore, the height of the wind turbine tower must be at least 15 m: | |
(m/c). | (A6) | |
Taking into account the given height of the tower, the most optimal diameter of the rotor blades d is 2 m. As an example of the calculation, we determine the power of the wind flow for February: | ||
(A7) | ||
Calculation of the required battery capacity | (A8) | |
where P—available load, W; U—battery voltage, V; t—reservation time, h; k = 0.7—battery capacity utilization factor. Thus, the required battery capacity for two gas production facilities: | ||
(A·h); | (A9) | |
(A·h). | (A10) | |
To increase the reliability of the system, we take batteries with an additional 20% capacity margin. A·h; A·h. | ||
Energy of solar panels to install | (A11) | |
where Eins—average monthly insolation level, kW·h/m2 per day; PSP—installed capacity of solar panels, W; Pins—insolation power on the earth’s surface per square meter (1000 W/m2); k = 1.2—loss factor per charge–discharge of batteries, conversion of direct voltage into alternating voltage. | ||
Installed power for solar panels of this installation at a temperature of 25 °C | (A12) | |
where n = 2…10—number of solar panels in the installation, pcs. | ||
(A13) | ||
where —energy generated by the battery, W·h. As a result, based on Formulas (A11)–(A13), we obtain: | ||
(A14) | ||
(pcs). | (A15) | |
Change in the average annual power of the panels | , | (A16) |
where PSC—solar cell power, W; P0 = 180—solar cell power at 25 °C, W; —thermal power factor, °C−1; —temperature change, °C. | ||
(B) | (A17) | |
Total number of solar panels for well clusters K-5 (gas) и K-4 (gas) | (pcs) | (A18) |
(pcs) | (A19) |
Index | Cost |
---|---|
1. Basic metal structures | 29,556.217 |
2. Equipment and materials for linear facilities | 3842.31 |
3. Logistics (services for the delivery of equipment and materials) | 3852 |
4. Preparation of the construction site | 1100.76 |
5. Construction work (costs of transport and units) | 2908.3 |
Piling installation | 1608.98 |
Installation of pile foundations | 1709 |
Installation of power transmission towers | 5055 |
6. Construction, installation and commissioning | 4729.432 |
7. Environmental measures (including installation of bird protection devices) | 590.90 |
8. Other expenses | 1533.318 |
TOTAL | 56,486.22 |
Index | Quantity | Unit Price | Cost |
---|---|---|---|
1. Equipment (selection services) | 964.6 | ||
Wind monitor | 2 | 285.71 | 571.43 |
Wind generator (rotor + blades) | 2 | 2512.63 | 5025.26 |
Tower (15 m) | 2 | 300.72 | 601.44 |
Energy module | 2 | 482.262 | 964.52 |
Mounting module with battery pack | 2 | 664.26 | 1328.52 |
Maintenance Trestle | 2 | 120.78 | 241.56 |
Mounting module with electronics module | 2 | 613.59 | 1227.19 |
Solar modules | 17 | 220.59 | 3750.13 |
Mounting support for solar modules | 4 | 150.65 | 602.62 |
Well piping technology module | 7 | 1018.58 | 7130.06 |
2. Transport and delivery services | 1389 | ||
3. Site preparation | 300 | ||
Foundation for mounting modules | 2 | 97.38 | 194.76 |
Pile foundation for a wind turbine tower | 8 | 28.4 | 227.2 |
Piles under the wind turbine tower | 8 | 7.06 | 56.48 |
4. Construction and installation works | 2312.7 | ||
5. Commissioning works | 1484.53 | ||
6. Environmental measures | 153.07 | ||
Bird scaring devices | 4 | 30 | 120 |
7. Other expenses | 1192.254 | ||
TOTAL | 29,837.32 |
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Subject of the Russian Federation | Number of Tenders (from January 2020 to May 2022) | Total Amount, Million Rubles | Average Cost, Million Rubles per Tender |
---|---|---|---|
Yamalo-Nenets Autonomous District | 28 | 1544.485 | 55.160 |
Khanty-Mansi Autonomous District | 34 | 1524.515 | 44.839 |
Tomsk Region | 21 | 830.944 | 39.569 |
Composition and Characteristics | Cluster No. 1 | Cluster No. 2 |
---|---|---|
Wind turbine: | ||
- Tower height, m | 15 | 15 |
- Diameter of rotor blades, m | 2 | 2 |
- Generated energy, MWh/year | 661.39 | 661.39 |
Solar panels: | ||
- Quantity, pcs. | 8 | 9 |
- Maximum power, W | 203.62 | 203.62 |
Batteries: | ||
- Capacity, Ah | 1583.06 | 1693.88 |
- Voltage, V | 2 | 2 |
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Marinina, O.; Nechitailo, A.; Stroykov, G.; Tsvetkova, A.; Reshneva, E.; Turovskaya, L. Technical and Economic Assessment of Energy Efficiency of Electrification of Hydrocarbon Production Facilities in Underdeveloped Areas. Sustainability 2023, 15, 9614. https://doi.org/10.3390/su15129614
Marinina O, Nechitailo A, Stroykov G, Tsvetkova A, Reshneva E, Turovskaya L. Technical and Economic Assessment of Energy Efficiency of Electrification of Hydrocarbon Production Facilities in Underdeveloped Areas. Sustainability. 2023; 15(12):9614. https://doi.org/10.3390/su15129614
Chicago/Turabian StyleMarinina, Oksana, Anna Nechitailo, Gennady Stroykov, Anna Tsvetkova, Ekaterina Reshneva, and Liudmila Turovskaya. 2023. "Technical and Economic Assessment of Energy Efficiency of Electrification of Hydrocarbon Production Facilities in Underdeveloped Areas" Sustainability 15, no. 12: 9614. https://doi.org/10.3390/su15129614
APA StyleMarinina, O., Nechitailo, A., Stroykov, G., Tsvetkova, A., Reshneva, E., & Turovskaya, L. (2023). Technical and Economic Assessment of Energy Efficiency of Electrification of Hydrocarbon Production Facilities in Underdeveloped Areas. Sustainability, 15(12), 9614. https://doi.org/10.3390/su15129614