Rolling Bearing Fault Diagnosis Based on Wavelet Packet Decomposition and Multi-Scale Permutation Entropy
<p>Three level wavelet packet decomposition diagram.</p> "> Figure 2
<p>The flow chart of proposed Fault Diagnosis method.</p> "> Figure 3
<p>Signal waveforms of (<b>a</b>) <span class="html-italic">x</span><sub>1</sub>(t), (<b>b</b>) <span class="html-italic">x</span><sub>2</sub>(t), and (<b>c</b>) <span class="html-italic">x</span><sub>3</sub>(t).</p> "> Figure 4
<p>The decomposition results by wavelet packet decomposition (WPD). (<b>a</b>) <span class="html-italic">x</span><sub>1</sub>(t), (<b>b</b>) <span class="html-italic">x</span><sub>2</sub>(t), and (<b>c</b>) <span class="html-italic">x</span><sub>3</sub>(t).</p> "> Figure 5
<p>Bearing test stand.</p> "> Figure 6
<p>Vibration signal waveforms of different conditions (0 hp motor load). (<b>a</b>) healthy bearing, (<b>b</b>) a bearing with inner ring defect, (<b>c</b>) a bearing with rolling element defect and (<b>d</b>) a bearing with outer ring defect.</p> "> Figure 7
<p>Vibration signal waveforms of different conditions (2 hp motor load). (<b>a</b>) healthy bearing, (<b>b</b>) a bearing with inner ring defect, (<b>c</b>) a bearing with rolling element defect and (<b>d</b>) a bearing with outer ring defect.</p> "> Figure 8
<p>Boxplot of (<b>a</b>) permutation entropy (PE) and (<b>b</b>) multi-scale permutation entropy (MPE) values on normal condition (NC), inner ring defect condition (IC), rolling element defect condition (RC) and outer ring defect condition (OC).</p> ">
Abstract
:1. Introduction
2. Theoretical Framework
2.1. Wavelet Packet Decomposition
2.2. Multi-Scale Permutation Entropy
2.3. Fault Diagnosis Based on WPD and MPE
- Step 1:
- The rolling bearing vibration signal is sampled and then processed by WPD with a three-level decomposition as shown in Figure 1.
- Step 2:
- Each time series data, corresponding to each sub-frequency band signal, is divided into several subsequences of length w, and the data length w = 256. The subsequence is obtained by using the maximum overlap, that is to say, each subsequence backward one data point to get the next sequence. Then, MPE values of all subsequences from one sub-frequency band signal are calculated using Equation (10).
- Step 3:
- The average of MPE values for each sub-frequency band is calculated, and the average value is considered as the fault feature vector of each sub-frequency band signal. Then, fault feature vectors of each rolling bearing vibration signal can be calculated.
- Step 4:
- After scalar quantization by index calculation formula of Lloyds algorithm in Equation (13) [20], the feature vectors of different conditions are used to train the HMM with each working condition:
- Step 5:
3. Simulations and Experiments Evaluation
3.1. Evaluation Using the Simulated Signal
Signal | PE value | ||||||||
---|---|---|---|---|---|---|---|---|---|
Band 1 | Band 2 | Band 3 | Band 4 | Band 5 | Band 6 | Band 7 | Band 8 | ||
x1(t) | 0.9318 | 0.9396 | 0.9396 | 0.8900 | 0.9396 | 0.8900 | 0.8900 | 0.9479 | |
x2(t) | 0.9199 | 0.9516 | 0.9516 | 0.8883 | 0.9516 | 0.8883 | 0.8883 | 0.9494 | |
x3(t) | 0.9182 | 0.9105 | 0.9150 | 0.9237 | 0.9150 | 0.9237 | 0.9237 | 0.9475 |
Signal | MPE value | ||||||||
---|---|---|---|---|---|---|---|---|---|
Band 1 | Band 2 | Band 3 | Band 4 | Band 5 | Band 6 | Band 7 | Band 8 | ||
x1(t) | 0.9083 | 0.9283 | 0.9283 | 0.9301 | 0.9283 | 0.9301 | 0.9301 | 0.9348 | |
x2(t) | 0.8890 | 0.9196 | 0.9196 | 0.9196 | 0.9283 | 0.9283 | 0.9283 | 0.9196 | |
x3(t) | 0.8676 | 0.8701 | 0.8701 | 0.9077 | 0.9019 | 0.8992 | 0.9192 | 0.9192 |
Signal type | Test sample | Classification results | Classification rate (%) | Overall classificationrate (%) | ||
---|---|---|---|---|---|---|
x1(t) | x2(t) | x3(t) | ||||
x1(t) | 30 | 30 | 0 | 1 | 100 | 95.6 |
x2(t) | 30 | 0 | 29 | 1 | 96.7 | |
x3(t) | 30 | 0 | 2 | 28 | 93.3 |
3.2. Evaluation Using Experimental Data
Signal | PE value | |||||||
---|---|---|---|---|---|---|---|---|
Band 1 | Band 2 | Band 3 | Band 4 | Band 5 | Band 6 | Band 7 | Band 8 | |
(a) | 0.7260 | 0.7223 | 0.7113 | 0.7502 | 0.7113 | 0.7502 | 0.7502 | 0.7693 |
(b) | 0.7989 | 0.8042 | 0.8042 | 0.7923 | 0.8062 | 0.8023 | 0.8023 | 0.7887 |
(c) | 0.8976 | 0.8276 | 0.8276 | 0.7742 | 0.8276 | 0.7742 | 0.7742 | 0.7138 |
(d) | 0.8849 | 0.8526 | 0.8526 | 0.8189 | 0.8526 | 0.8189 | 0.8189 | 0.8130 |
Signal | MPE value | |||||||
---|---|---|---|---|---|---|---|---|
Band 1 | Band 2 | Band 3 | Band 4 | Band 5 | Band 6 | Band 7 | Band 8 | |
(a) | 0.6609 | 0.6709 | 0.6047 | 0.5942 | 0.6037 | 0.6011 | 0.6011 | 0.6256 |
(b) | 0.7491 | 0.7341 | 0.7341 | 0.7530 | 0.7655 | 0.7530 | 0.7530 | 0.7631 |
(c) | 0.8636 | 0.8541 | 0.8541 | 0.8302 | 0.8541 | 0.8302 | 0.8302 | 0.8069 |
(d) | 0.7565 | 0.7042 | 0.7242 | 0.7299 | 0.7042 | 0.7099 | 0.7099 | 0.7102 |
Fault type | Test sample | Classification results | Classification rate (%) | Overall classification rate (%) | |||
---|---|---|---|---|---|---|---|
no defect | inner ring defect | rolling element defect | outer ring defect | ||||
no defect | 30 | 29 | 0 | 1 | 0 | 96.7 | 94.2 |
inner ring defect | 30 | 1 | 28 | 0 | 1 | 93.3 | |
rolling element defect | 30 | 0 | 1 | 28 | 1 | 93.3 | |
outer ring defect | 30 | 1 | 1 | 0 | 28 | 93.3 |
Fault type | Test sample | Classification results | Classification rate (%) | Overall classification rate (%) | |||
---|---|---|---|---|---|---|---|
no defect | inner ring defect | rolling element defect | outer ring defect | ||||
no defect | 30 | 27 | 1 | 1 | 1 | 90 | 88.3 |
inner ring defect | 30 | 1 | 26 | 2 | 1 | 86.7 | |
rolling element defect | 30 | 1 | 2 | 26 | 1 | 86.7 | |
outer ring defect | 30 | 1 | 2 | 0 | 27 | 90 |
Fault type | Test sample | Classification results | Classification rate (%) | Overall classification rate (%] | |||
---|---|---|---|---|---|---|---|
no defect | inner ring defect | rolling element defect | outer ring defect | ||||
no defect | 30 | 28 | 0 | 1 | 1 | 93.3 | 89.2 |
inner ring defect | 30 | 1 | 27 | 1 | 1 | 90 | |
rolling element defect | 30 | 1 | 2 | 25 | 2 | 83.3 | |
outer ring defect | 30 | 1 | 2 | 0 | 27 | 90 |
Fault type | Test sample | Classification results | Classification rate (%) | Overall classification rate (%) | |||
---|---|---|---|---|---|---|---|
no defect | inner ring defect | rolling element defect | outer ring defect | ||||
no defect | 30 | 29 | 0 | 0 | 1 | 96.7 | 93.3 |
inner ring defect | 30 | 0 | 28 | 1 | 0 | 93.3 | |
rolling element defect | 30 | 1 | 1 | 27 | 1 | 90 | |
outer ring defect | 30 | 1 | 1 | 0 | 28 | 93.3 |
4. Conclusions
Acknowledgments
Author Contributions
Conflicts of Interest
References
- Li, B.; Zhang, P.-L.; Wang, Z.-J.; Mi, S.-S.; Liu, D.-S. A weighted multi-scale morphological gradient filter for rolling element bearing fault detection. ISA Trans. 2011, 50, 599–608. [Google Scholar] [CrossRef] [PubMed]
- Yan, R.Q.; Gao, R.X. Wavelet domain principal feature analysis for spindle health diagnosis. Struct. Health Monit. 2011, 10, 631–642. [Google Scholar] [CrossRef]
- Cheng, J.S.; Yu, D.J.; Yang, Y. A fault diagnosis approach for roller bearings based on EMD method and AR model. Mech. Syst. Signal Process. 2006, 20, 350–362. [Google Scholar]
- Frosini, L.; Harlişca, C.; Szabó, L. Induction machine bearing faults detection by means of statistical processing of the stray flux measurement. IEEE Trans. Ind. Electron. 2015, 62, 1846–1854. [Google Scholar] [CrossRef]
- Frosini, L.; Bassi, E. Stator current and motor efficiency as indicators for different types of bearing faults in induction motors. IEEE Trans. Ind. Electron. 2010, 57, 244–251. [Google Scholar] [CrossRef]
- Peng, Z.K.; Chu, F.L. Application of the wavelet transform in machine condition monitoring and fault diagnostics: A review with bibliography. Mech. Syst. Signal Process. 2004, 18, 199–221. [Google Scholar] [CrossRef]
- Yan, R.Q.; Gao, R.X.; Chen, X.F. Wavelets for fault diagnosis of rotary machines: A review with applications. Signal Process. 2014, 96. [Google Scholar] [CrossRef]
- Liu, B.; Ling, S.-F.; Meng, Q.F. Machinery diagnosis based on wavelet packets. J. Vib. Control 1997, 3, 5–17. [Google Scholar]
- Wu, J.-D.; Liu, C.-H. An expert system for fault diagnosis in internal combustion engines using wavelet packet transform and neural network. Expert Syst. Appl. 2009, 36, 4278–4286. [Google Scholar] [CrossRef]
- Wang, Y.; Xu, G.H.; Liang, L.; Jiang, K.S. Detection of weak transient signals based on wavelet packet transform and manifold learning for rolling element bearing fault diagnosis. Mech. Syst. Signal Process. 2015, 54–55, 259–276. [Google Scholar] [CrossRef]
- Tabrizi, A.; Garibaldi, L.; Fasana, A.; Marchesiello, S. Early damage detection of roller bearings using wavelet packet decomposition, ensemble empirical mode decomposition and support vector machine. Meccanica 2015, 50, 865–874. [Google Scholar] [CrossRef]
- Gao, R.; Yan, R. Wavelet packet transform-based hybrid signal processing for machine health monitoring and diagnosis. In Proceedings of the 6th International Workshop on Structural Health Monitoring, Stanford, CA, USA, 11–13 September 2007; pp. 598–605.
- Malhi, A.; Gao, R.X. PCA-based feature selection scheme for machine defect classification. IEEE Trans. Instrum. Meas. 2004, 53, 1517–1525. [Google Scholar] [CrossRef]
- Nair, U.; Krishna, B.M.; Namboothiri, V.N.N.; Nampoori, V.P.N. Permutation entropy based real-time chatter detection using audio signal in turning process. Int. J. Adv. Manuf. Tech. 2010, 46, 61–68. [Google Scholar] [CrossRef]
- Li, X.L.; Ouyang, G.X.; Liang, Z.H. Complexity measure of motor current signals for tool flute breakage detection in end milling. Int. J. Mach. Tool Manuf. 2008, 48, 371–379. [Google Scholar] [CrossRef]
- Yan, R.Q.; Liu, Y.B.; Gao, R.X. Permutation entropy: A nonlinear statistical measure for status characterization of rotary machines. Mech. Syst. Signal Process. 2012, 29, 474–484. [Google Scholar] [CrossRef]
- Wu, S.-D.; Wu, P.-H.; Wu, C.-W.; Ding, J.-J.; Wang, C.-C. Bearing fault diagnosis based on multiscale permutation entropy and support vector machine. Entropy 2012, 14, 1343–1356. [Google Scholar] [CrossRef]
- Zheng, J.D.; Cheng, J.S.; Yang, Y. Multiscale permutation entropy based rolling bearing fault diagnosis. Shock Vib. 2014, 2014. [Google Scholar] [CrossRef]
- Zarei, J.; Poshtan, J. Bearing fault detection using wavelet packet transform of induction motor stator current. Tribol. Int. 2007, 40, 763–769. [Google Scholar] [CrossRef]
- Winger, L.L. Linearly constrained generalized Lloyd algorithm for reduced codebook vector quantization. IEEE Trans. Signal Process. 2001, 49, 1501–1509. [Google Scholar] [CrossRef]
- Liu, X.-M.; Qiu, J.; Liu, G.-J. A diagnosis model based on AR-Continuous HMM and its application. Mech. Sci. Technol. 2005, 24. [Google Scholar] [CrossRef]
- Baruah, P.; Chinnam, R.B. HMMs for diagnostics and prognostics in machining processes. Int. J. Prod. Res. 2005, 43, 1275–1293. [Google Scholar] [CrossRef]
- Bearing Data Center, Case Western Reserve University. Available online: http://csegroups.case.edu/bearingdatacenter/pages/download-data-file (accessed on 18 September 2015).
© 2015 by the authors; licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution license (http://creativecommons.org/licenses/by/4.0/).
Share and Cite
Zhao, L.-Y.; Wang, L.; Yan, R.-Q. Rolling Bearing Fault Diagnosis Based on Wavelet Packet Decomposition and Multi-Scale Permutation Entropy. Entropy 2015, 17, 6447-6461. https://doi.org/10.3390/e17096447
Zhao L-Y, Wang L, Yan R-Q. Rolling Bearing Fault Diagnosis Based on Wavelet Packet Decomposition and Multi-Scale Permutation Entropy. Entropy. 2015; 17(9):6447-6461. https://doi.org/10.3390/e17096447
Chicago/Turabian StyleZhao, Li-Ye, Lei Wang, and Ru-Qiang Yan. 2015. "Rolling Bearing Fault Diagnosis Based on Wavelet Packet Decomposition and Multi-Scale Permutation Entropy" Entropy 17, no. 9: 6447-6461. https://doi.org/10.3390/e17096447
APA StyleZhao, L. -Y., Wang, L., & Yan, R. -Q. (2015). Rolling Bearing Fault Diagnosis Based on Wavelet Packet Decomposition and Multi-Scale Permutation Entropy. Entropy, 17(9), 6447-6461. https://doi.org/10.3390/e17096447