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Vehicle testing solutions

Vehicle Testing and Analysis Solutions

Dewesoft DAQ systems are used by virtually every automobile maker in the world. Our portable, rugged DC-powered systems are ideal for in-vehicle, test track and test bench applications. Every kind of sensor can be connected and recorded in perfect sync with counter/encoders and digital data from CAN, CAN FD, J1939, OBD II, FlexRay, GPS + RTK, Kistler Wheel, video camera, IMU and INS systems. Dewesoft systems are used for drivetrain testing and analysis (combustion, electric and hybrid), durability testing, NVH, ADAS testing, pass-by noise, brake testing, real drive and test track work. DewesoftX software makes setup, visualization and analysis faster and more intuitive than ever before.

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Testing Powertrain on an Electric Formula SAE Car

Case Studies

Testing Powertrain on an Electric Formula SAE Car

E-Team Squadra Corse from the University of Pisa successfully converted their Formula SAE car, E-VA, to an electric powertrain in 2023. Partnering with Dewesoft, they used advanced sensors and extensive testing in Siena to optimize performance, resolve electrical issues, and validate their models, enhancing the car’s reliability and paving the way for future electric vehicle developments.

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The 2024 UniNa Corse Racing Team, University of Naples

Case Studies

Optimizing Formula SAE Suspension Through Tire-Road Force Analysis

The University of Naples' UniNa Corse Racing Team developed their first fully electric Formula SAE car in the 2023/2024 season, focusing on optimizing the suspension through tire-road force analysis. Collaborating with Dewesoft, they used advanced sensors and the TRICK tool to collect precise data. Their validated dynamic models achieved an 84–90% correlation with sensor measurements, enhancing the suspension's reliability and performance for the new electric vehicle.

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Performance Testing of Electric Formula Student Race Car

Case Studies

Performance Testing of Electric Formula Student Race Car

The UNI Maribor Formula Student Team tested their electric race car, "Missy," using Dewesoft’s equipment to optimize performance for competition. They monitored acceleration, endurance, and aerodynamics with the SBOX, DEWE-43A, and DS-IMU1, capturing real-time data via GPS and CAN lines. The testing provided key insights into the car's electronics and driving dynamics, helping the team identify issues and improve the car’s performance for enhanced competitiveness.

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Impact Attenuator Assembly Testing and Model Validation on Formula SAE Race Car

Case Studies

Impact Attenuator Assembly Testing and Model Validation on Formula SAE Race Car

The article covers the testing and validation of a custom impact attenuator for the University of Padua’s Formula SAE race car. Using a drop tower test and Dewesoft instruments, the team validated their design against regulations. The results closely matched theoretical models, confirming the assembly’s effectiveness in absorbing energy and protecting the driver during frontal impacts while optimizing the design for safety and performance.

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Mapping DC Electric Motor Efficiency on a Test Bench

Case Studies

Mapping DC Electric Motor Efficiency on Test Bench

Engineering students at Politecnico of Turin developed a test bench to optimize the efficiency of their prototype vehicle's DC motor for the Shell Eco-Marathon. Using Dewesoft tools, they mapped the motor's performance by measuring electrical input and mechanical output, refining the vehicle's model to improve energy efficiency and address thermal issues for better competition results.

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Testing Aerodynamics on a Formula Student Race Car

Case Studies

Testing Aerodynamics on a Formula Student Race Car

The UNI Maribor Grand Prix Engineering team tested their race car’s aerodynamics using Dewesoft devices and CFD simulations to evaluate dynamic forces and improve performance. While the drag reduction system (DRS) showed minimal impact at lower speeds, higher-speed measurements revealed significant deviations from simulations, emphasizing the need for refined testing. The insights gained enhanced car settings and highlighted the importance of experimental validation in motorsport engineering.

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Synchronized Combustion and NVH Measurements on an Engine Test Bench

Case Studies

Synchronized Combustion and NVH Measurements on an Engine Test Bench

University of Applied Sciences in Frankfurt sought to simplify vibration and noise measurement for car design. Dewesoft's solution allowed for synchronized data acquisition and various exports from one measurement file, reducing interactions and testbed hours.

Thorsten Hartleb

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Car Seat Test Bench Data Acquisition and Control

Case Studies

Car Seat Test Bench Data Acquisition and Control

Fisher Dynamics relies on the IOLITE series for rigorous automobile seating testing. Learn all about the test bench with Dewesoft's DAQ and control system.

Owen Maginity

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How We Built a Cutting-Edge Vehicle Test Data Acquisition System

Application Notes

How We Built a Cutting-Edge Vehicle Test Data Acquisition System

In an effort to demonstrate the full capabilities of our data acquisition systems, our engineers built a 'show car' equipped with advanced testing instrumentation. They selected a BMW 330e PHEV to showcase a variety of automotive testing solutions, including engine performance, noise, vibration, and harshness analysis, as well as ADAS functionality. The project involved complex installations and safety considerations, culminating in successful demonstrations at various events.

Matjaž Strniša

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Bobcat sound intensity robot

Case Studies

Automated Sound Intensity Measurement on Loaders

See how the Dewesoft sound intensity solutions and data acquisition system helped to do the automated measurement of the sound intensity on Bobcat loaders.

Carsten Frederiksen

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Electrirc minibus

Case Studies

Evaluating Energy Consumption of Electric Minibus

Learn how Dewesoft DAQ systems and sensors were used to evaluate the energy needed to run electric minibuses at different speeds and loads in Mexico City.

Karla Yera Morales

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Road Load Data acquisition on rugged road environment

Case Studies

Road Load Data Acquisition and Vehicle Durability Testing in Extreme Environment

Find out more about the Dewesoft road load DAQ system with CAN FD and Kistler’s KiRoad support for the full vehicle, durability, and safety testing.

Thorsten Hartleb

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Brake testing on dyno test bench

Case Studies

Brake Test Testbed

The vehicle manufacturer wants to make tests for their new brake system in the brake test bed, measuring the brake line pressure values of four wheels.

Carsten Frederiksen

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Electric vehicle test on the road

Application Notes

Real-Drive Test of Electric and Hybrid Vehicles

Dewesoft has been actively working to provide flexible and powerful measurement systems specially designed for electric and hybrid drivetrains.

Carsten Frederiksen

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Truck with open hood on a road

Case Studies

Vibration Measurement On a Truck GSO Hood

Dewesoft SIRIUS system was used for in-vehicle and MTS rig testing on potential solutions for field issues on the Hoods of some trucks.

Jake Rosenthal

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Melecs factory cover

Case Studies

Electrical Testing of Automotive Components

Learn how a Dewesoft DAQ system has helped Melecs with automated testing and provided a flexible solution for electrical testing of automotive components.

Konrad Schweiger

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Electric vs combustion motorbike

Application Notes

Measuring and Comparing Capabilities of Combustion and Electric Motorcycle

With the Dewesoft DAQ system, we decided to compare the capabilities of two motocross bikes - combustion and the electric one. Find out which is better!

Valentino Pagliara

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Measuring Frequency Response Function (FRF) To Characterize Structure Dynamics on Racecar Chassis

Application Notes

Measuring Frequency Response Function (FRF) To Characterize Structure Dynamics on Racecar Chassis

The Frequency Response Function (FRF) is a fundamental tool in system dynamics, representing the ratio of a system's output response to an applied excitation. Engineers employ FRFs to analyze and characterize a structure's dynamic behavior.

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World’s first mass-produced hybrid electric vehicle, the Toyota Prius

Data Acquisition Knowledge Base

How Do Hybrid Electric Cars Work?

Hybrid electric powertrains are popular due to reducing tailpipe emissions. This article explains how combustion engines and electric motors work together.

Grant Maloy Smith

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AGCO Massey Ferguson 8700 tractor

Case Studies

ROPS Testing - Structural Safety Test on Tractor Cabin

ROPS TestingAGCO Massey Ferguson uses Dewesoft DAQ systems to homologate tractor cabins during rollover protection test which is mandatory vie EU directive.

Carsten Frederiksen

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