Slide Ts Azlan Scheduled Waste Recovery Technology in Malaysia
Slide Ts Azlan Scheduled Waste Recovery Technology in Malaysia
Slide Ts Azlan Scheduled Waste Recovery Technology in Malaysia
RECOVERY TECHNOLOGY
IN MALAYSIA
Manufacturing and Industrial Technology (ME)
Licensed Premises
(Recovery, Treatment and Licensed Premises Licensed Premises
Disposal of Scheduled Wastes) (Oil Palm) (Rubber)
Premises Not
EIA Development
Licensed by DOE Motor Vehicles
Projects
PRINCIPLES OF EFFECTIVE SCHEDULED WASTES MANAGEMENT
- WASTE HIERARCHY
waste reduction,
Reduction waste minimization
CRADLE TO CRADLE
Environmental Sound Management (ESM) Re-use
waste utilization,
waste to energy
}
4R
resource recovery
Recovery
Disposal & Treatment
Pre-Treatment: Secured
CRADLE TO GRAVE
Incineration/ PCT/ Disposal /
solidification Environmentally
Friendly
Landfill
Scheduled Scheduled
Waste. SW Waste. SW
Indicator:
SW
Waste Generator
Residue
CRADLE TO GRAVE Prescribed
vehicle
Final Disposal
Scheduled
Scheduled Waste, SW
Waste, SW Indicator:
SW
Waste Generator
CRADLE TO CRADLE
Residue
Manufacturing Prescribed
Industry / Treatment vehicle
Facility / Recovery
Facility
Manufacturing
Industry /
Treatment Facility/
Recovery Facility
Manufacturing
Industry /
Treatment Facility/
Recovery Facility
Agricultural Final Disposal
FRAMEWORK OF CIRCULAR ECONOMY FOR
SCHEDULED WASTES IN MALAYSIA
CIRCULAR
ECONOMY
Resource recovery
SW
Better service- to
expand lifespan
Reduction of dependence
on Reduction of disposal
natural resource SW in Secure Landfill
TREN PENGURUSAN BUANGAN TERJADUAL, 2011 - 2022
Jumlah BT pada
Tahun 2022
ialah
5,915,073.84 MT
11
PENGHASILAN BUANGAN TERJADUAL MENGIKUT NEGERI 2022
KEMUDAHAN YANG MENGENDALIKAN BUANGAN TERJADUAL 2022
13
KUALITI ALAM SDN BHD AND TRIENEKENS (SARAWAK) SDN BHD:
JENIS RAWATAN DAN PELUPUSAN BUANGAN TERJADUAL, 2022
Special Management of Scheduled Waste
Neutralization
Agent Electrolyte
(SW 427) (SW 104)
Carbon Cement
(SW 104) Additives
(SW 104)
Name of the
Process / Technology
Advantages
&
Limitations
Process Description
Recommendations /
Further Research
Required
(Based on literature
findings)
Waste Acceptance Criteria
(Based on literature
findings) Technology Readiness Level
(Based on literature findings,
stakeholder engagement and
survey responses)
References
Types of SW Management Technologies
Relies on physical Using chemical reagents Microorganisms degrade Reduction of volume and
characteristics of the to change the chemical or detoxify the hazardous toxicity of the wastes
waste materials in order to structure of the waste components present using high temperature
separate the hazardous constituents
waste constituents
Examples*
Examples*
Calcination,
Centrifugation, Cyclone
Examples Pyrometallurgical Process,
Separation, Distillation, Examples*
Aerobic Treatment Units, Rotary Kiln Incinerators,
Electrostatic Separation, Chemical Dehalogenation,
Biological Reactors, Rotary Kiln Pyrolysis
Evaporation, Filtration, Electrolysis, Fenton Process,
Anaerobic Digestion Reactors, Simple
Heavy Media / Sink-and- Forced Leaching, Hydrolysis,
Systems, Bioleaching, Bio- Incinerators, Starved Air /
float / Gravity Separation, Neutralization, Precipitation,
Reclamation, Land Farming, Fixed Hearth / Air-
Ion Exchange, Magnetic Solvent Extraction
Vermicomposting Controlled / Pyrolytic
Separation, Physical
Incinerators, Thermal
Segregation, Sedimentation
Oxidation
Note: *Examples are based on survey responses obtained as of 23 Aug 2023 from local scheduled waste management facilities
Technology Readiness Levels (TRLs)
TECHNOLOGIES
Recovery (TRLs 4 to 9)
TRL 4
(Technology validated in lab)
• Lithium extraction via selective adsorption
• Metal bioleaching using acidophilic bacterial
strains
TRL 6
(Technology demonstrated in relevant
environment)
• Lithorec II process
TRL 9
(Actual system proven in operational environment)
• Electro-chemical extraction
• Lithium extraction via precipitation
• Lithium extraction via solvent extraction
• Pyrometallurgy
Recovery Technologies for SW 103
PRODUCT SPECIFICATIONS
42.5
37.5
32.5
27.5
22.5
Approximate
Cable Type Composition
Weight (kg/km)
PHELPS DODGE Cable
Annealed copper, PVC insulation 21 – 3,987
Type 60227 IEC 01
PHELPS DODGE Cable Annealed copper, PVC insulation, PVC inner
115 – 1,256
Type 60227 IEC 10 sheath, PVC outer sheath
Recovery (TRLs 4 to 9)
TRL 4
(Technology validated in lab)
• Pyrolysis
• Selective flotation/froth flotation
• Hot water separation Plastic for Wire Insulator
• Ultrasonic separation • MS 138 (Specification for PVC insulation and
• High-pressure water jet technology sheath of electric cables)
• BS 7655 (Specification for Insulation and
TRL 8 Sheath Materials for Cables)
(System complete and qualified) • BS 6746 (Specification for PVC Insulation
• Cryogenic grinding technology and Sheath of Electric Cables)
TRL 9
(Actual system proven in operational environment)
• Gravity/density-based separation
• Electrostatic separation
• Mechanical recycling
Recovery Technologies for SW 110
SW 202
WASTE CATALYSTS
SW 202 – Waste Catalysts
Heterogeneous
Regeneration
Spent Catalyst
Metal Recovery
Recovery Technologies for SW 202
Recovery (TRLs 4 to 9)
TRL 4
(Technology validated in lab)
• Rejuvenation process
TRL 7
(System prototype demonstration in operational environment)
• Regeneration via H2O2 chemical treatment Platinum Group Metals (PGMs)
• 99.99% purity of PGMs (London Platinum &
TRL 9 Palladium Market)
(Actual system proven in operational environment)
• Centrifugation
• Filtration
• Magnetic separation
• Combination of alkaline leaching and ion exchange
• Ion exchange
• Tetronics’ DC plasma arc technology
• Biometallurgy
Recovery Technologies for SW 202
SW 204
PAPER MILL SLUDGE
SW 204 – Paper Mill Sludge
Types of Paper Mill Primary Sludge Secondary Sludge
Sludges Parameter
GSPP1 EU2 GSPP 1
EU2
Dry solid (DS) content - 47.9 % - 31.7 %
Organic solids - 33.2 %DS - 48.3 %DS
TOC - 19 %DS 23 %DS
Antimony - - <25 mg/kg -
Rejects
Arsenic ND (<0.01 mg/kg) 1.6 mg/kg DS 2 mg/kg 2.3 mg/kg DS
Barium 27.9 mg/kg - 61 mg/kg -
Beryllium - - <25 mg/kg -
Lead 38.1 mg/kg 41 mg/kg DS 152 mg/kg 22 mg/kg DS
Cadmium 0.9 mg/kg <0.67 mg/kg DS <2 mg/kg <0.67 mg/kg DS
Primary Sludge ChromiumTotal 6.5 mg/kg 24 mg/kg DS 36 mg/kg 17 mg/kg DS
Cobalt - - <25 mg/kg -
Copper 87.4 mg/kg 238 mg/kg DS 130 mg/kg 71 mg/kg DS
Nickel 3.2 mg/kg 5.7 mg/kg DS 65 mg/kg 7.5 mg/kg DS
Mercury ND (<0.02 mg/kg) 0.08 mg/kg DS <25 mg/kg 0.09 mg/kg DS
Molybdenum - - <25 mg/kg -
Secondary Sludge Selenium - - <25 mg/kg -
Silver ND (<0.01 mg/kg) - <25 mg/kg -
Thallium - - <25 mg/kg -
Vanadium - - <25 mg/kg -
Note:
Zinc ND means not detected ND (<0.01 mg/kg) 141 mg/kg DS 465 mg/kg 135 mg/kg DS
Sources:
1. ChemVi Laboratory Sdn. Bhd. and Eurofins NM Laboratory Sdn. Bhd. (2018)
2. Suhr et al. (2015). Report from a German mechanical pulp mill.
Reuse Applications for SW 204
Nutrient Values of Paper Mill Sludges
REUSE APPLICATIONS
Combined
Primary Secondary Primary and
Parameters Unit
Sludge Sludge Secondary
Recovery (TRLs 4 to 9)
Sludge
TRL 4
Phosphorus g/kg 0.01 – 40.0 0.42 – 16.7 0.1 – 25.4 (Technology validated in lab)
• Animal feed production
Potassium g/kg - - 0.12 – 10.0
TECHNOLOGIES
PRODUCT SPECIFICATIONS
Recovery (TRLs 4 to 9)
TRL 4
(Technology validated in lab) Rubber Modified Asphalt Concrete Paving
• De-link process Mixture
• Gasification • ASTM D6114/D6114M (Standard
• Renewable Resource Material (RRM) reclaiming process Specification for Asphalt-Rubber Binder)
• Biodegradation of cis-1,4-polyisoprene chain
Reclaimed Rubber
TRL 9 • ASTM D 2000 (Specifications for Rubber
(Actual system proven in operational environment) Materials)
• Pyrolysis • ASTM D 5603 (Standard Classification for
• TAK system Rubber Compounding Materials – Recycled
• Arizona refinery system (wet process) Vulcanizate Particulate Rubber)
• Rubber reclamation via mechanical recycling, microwave • IS 7490 Reclaimed Rubber (India)
method, ultrasonic method, wet or solution grinding,
cryomechanical process, oxidation, organic disulfides and
mercaptans
Recovery Technologies for SW 321
CONCLUSION
• Industries are encouraged to maximise the recycling & reutilization rate of
the scheduled waste generated