Unit 3 IC ENGINES
Unit 3 IC ENGINES
Unit 3 IC ENGINES
2
EXTERNAL COMBUSTION ENGINES
❖An external combustion engine (EC engine) is a heat engine
where an (internal) working fluid is heated by combustion in an
external source, through the engine wall or a heat exchanger.
❖The fluid then, by expanding and acting on the mechanism of
the engine, produces motion and usable work.
❖In this type of engine the of fuel takes
combustion outside the cylinder. place
❖These types of engines are used to
locomotives, ships Steam Engine, Steam Turbine, Closed cycle
gas turbine etc.
❖In locomotive steam is produced by the combustion of fuel and
this steam is used to move a piston in a cylinder.
3
4
Internal Combustion
Engine
Function - Converts potential
chemical energy in fuel into heat
energy then to mechanical energy
to perform useful work.
Gasoline Engine, Diesel Engine,
Wankel Engine, Open cycle
Gas
Turbine
Chemical
Heat
Mechanical
INTERNAL COMBUSTION ENGINES
❖The internal combustion engine is an
engine in which the combustion of a fuel
(normally a fossil fuel) occurs with an oxidizer
(usually air) in a combustion chamber.
❖In an internal combustion engine the
expansion of the high-temperature and -pressure
gases produced by combustion applies direct
force to some component of the engine, such as
pistons, turbine blades, or a nozzle.
❖This force moves the component over a
distance, generating useful mechanical energy.
6
Classification of IC Engines
Fuel used Type of cooling Operating speed
– Petrol – Air cooled – High
– Diesel – Water cooled – Medium
– Gas Type of lubrication – Low
Working cycle – Petroil (Mist) Application
– Otto cycle – Sump type – Automobile
– Diesel cycle Cylinder orientation – Marine
– Dual cycle – Horizontal – Power
Number of cylinders – Vertical generation
– Single cylinder Cylinder arrangement
– Multi cylinder – Inline / Radial
Type of ignition – V / W – type
– Spark ignition – X / H – type
– Compression – Opposed piston/
ignition cylinder
COMPONENTS OF IC ENGINES
a) Crankshaft.
b) Exhaust camshaft.
c) Inlet camshaft.
d) Piston.
e) Connecting rod.
f) Spark plug.
g) Valves.
h) Cooling water jacket.
i) Valve Spring.
j) Piston pin.
k) Crank Case.
l) Cylinder Block.
8
PISTON CONFIGURATIONS
Inline 6
Inline 4
Opposed
V-6
V-8
Connecting rod
Connects the piston to
the crankshaft
Converts reciprocating
piston motion to rotary
motion at the crankshaft.
Drop-forged steel
Crankshaft
Crank Pin
Located at the end of the crank throw.
Holds the connecting rod bearing.
Dip Stick
For checking oil level.
Internal Combustion Engine Terms
Top-dead center (TDC) –
• Position of the piston when it stops at the furthest
point away from the crankshaft.
• In some engines TDC is not at the top of the
engines.
• E.g . Horizontally opposed engines, radial engines
etc. We call this position Head End Dead Center
(HEDC).
• When the piston is at TDC, the volume in the
cylinder is a minimum called the clearance volume.
13
• Bottom Dead Center (BDC):
• Position of the piston when it stops at the point closest
to the crankshaft.
• Some sources call this Crank End Dead Center
(CEDC) because it is not always at the bottom of
the engine.
• Some source call this point Bottom Center (BC).
• Stroke :
• Distance traveled by the piston from one extreme
position to the other : TDC to BDC or BDC to TDC.
• Swept volume/Displacement volume :
• Volume displaced by the piston as it travels
through one stroke.
• Compression ratio (r)
o The ratio of total volume to clearance volume of the
cylinder is the compression ratio of the engine.
o Typically compression ratio for SI engines varies form
8 to 12 and for CI engines it varies from 12 to 24.
V V1
r= max
= =
V V V2 v2
V min TDC
Displacement
BDC volume =
v1
V =V −V =V −V
disp BDC TDC 1 2
Mean Effective Pressure (MEP)
Four stroke Spark Ignition (SI) Engine
Stroke 1: Fuel-air mixture introduced into cylinder
through intake valve 0.3 bar
Stroke 2: Fuel-air mixture compressed 8-13 bar
Stroke 3: Combustion (spark given ignition )
Stroke 4: Product gases pushed out of the cylinder through
A
FUEL the exhaust valve.
I Ignition
R
Fuel/Air
Combustion
Mixture Products
COMPRESSION RATIO 7 TO 10 14 TO 20
Effect of Over-cooling
Thermal efficiency is decreased due to the
more loss of heat carried by the coolant
❖the vaporization of the fuel is less
resulting in lower combustion efficiency
❖low temperature increases the viscosity of
lubricant causing more loss due to friction.
4
2
Types of Cooling System
4
3
Air cooling system
❑Air cooled engines depend on airflow
across their external surfaces of the engine
cylinders to remove the necessary heat. The
amount of heat dissipated depends upon:
4
4
Cooling fins in air cooled system
❑The area of cooling surface is increased by
forming thin fins, either integrally by machining
them on the outer walls of the engine cylinder
and cylinder head or by attaching separate fins
to them.
4
5
Air cooling system - Advantages
4
8
Liquid
❖ Direct or non-return convectioncurrent
system Liquid stagnant film
Scale film
❑The heat released from Metal cylinder
wall Oil film
the combustion of air- Gas stagnant film
fuel mixture is transferred Gas convection
current Radiation
in all directions to the through gas
50
Forced circulation cooling system
❑This system is used in a large
number of vehicles like cars,
buses, trucks and other heavy
vehicles. Here, circulation of
water takes place with
convection currents helped by a
pump.
The water or coolant is circulated
through jackets around the parts
Of the engine to be cooled, and is
kept in By a centrifugal motion
pump, driven from the engine.
A thermostat is
used to control the water
temperature required for Schematic diagram of a
forced circulation system
cooing.
51
Pump-cooling or forced cooling
• Pump is introduced between radiator and engine
block
Limitation
Cooling is independent of temp. =>Engine is overcooled
(range of temp.=75-900C)
Pump cooling system
Can be overcome
by using
thermostat.
1
3
Cooling fan
54
Liquid cooling system - Advantages
❖Because of even cooling of cylinder barrel
and head (due to jacketing) makes it
possible to reduce the cylinder head and
valve seat temperatures.
❖The volumetric efficiency of water cooled
engines is higher than that of air- cooled
engines.
6
0
Mist lubrication system is mainly employed in
two- stroke cycle engines, whereas wet and dry
sump systems are used in four-stroke cycle
engines.
The wet sump system is employed in relatively
small engines, such as automobile engines,
while the dry sump system is used in large
stationary, marine and aircraft engines.
Mist Lubrication Systems
6
Wet Sump Lubrication Systems
C a m s ha f t
C onnec t in g r o d
be a r i n g s
M a in be a r in g
m a in
bea rin g
Lo w e r O il
o il pan t rou ghs
O il pum p
O il S t r a i n e r
Splash and circulating pump
system
•This type of lubrication is generally used
in some small four-stroke engines.
•In its construction a cap is present on the
big end of the connecting rod which
consists of a scoop.
•When the connecting rod is at the lowest
position, the scoop gets dipped into the oil,
thus it directs the oil into the holes present
in the bearing.
Splash and Pressure System
Camshaft
C onnec t in g r o d
be a r i n g s
M a in be a r in g
m a in be
a rin g
O il pum p
O il S t r a i n e r
6
5
Forced feed lubrication system
In this system oil is pumped from oil sump
and it is distributed to various parts
requiring lubrication. The oil
from the oil sump through a is filter and it is
drawn
pumped by means of gear pump. Here oil
is delivered at a pressure of 1.5 bar to 4 bar.
1. Transformer core
2. Contact Breaker
3. Cam
4. Capacitor
5. Ignition Switch
6. Distributor
7. Spark Plug
Working Principle of Magneto Ignition System:
Condenser
Power
Generation
Coil
Distribution
Contact
Magneto
Breaker
Ignition
Switch
2. Ignition Switch:
It governs the ON and OFF of the ignition system, same as the electronic
ignition system.
5. Spark Plug:
It is used to generate spark inside the cylinder.
Advantages of Magneto Ignition System:
Ceramic
Body
Hexagon
Outer Casing
Copper Sealing
Gasket Securing
Gap
Thread
Outer
Electrode
8
References:
• http://content.answers.com/main/content/img/BritannicaConcise/images/72180.jpg
• http://www.howcarswork.co.uk/modules/content/index.php?id=23http://
www.howcarswork.co.uk/modules/articles/index.php?cat_id=1